Isuzu Models AA-6HK1T, BB-6HK1T Service Repair Manual – PDF Download

Description

Isuzu Models AA-6HK1T, BB-6HK1T Service Repair Manual 

Description:

Isuzu Models AA-6HK1T, BB-6HK1T Service Repair Manual

1. Before performing service operations, disconnect the ground cable from the battery to reduce the chance of cable damage and burning due to short circuiting.
2. Use a cover on body, seats and floor to protect them against damage and contamination.
3. Brake fluid and anti-freeze solution must be handled with care because they can cause paint damage.
4. The use of proper tools and special tools, where specified, is important for efficient and reliable performance of service repairs.
5. Use genuine Isuzu parts.
6. Used cotter pins, plastic clips, gaskets, O-rings oil seals, lock washers, and self-locking nuts should be discarded and new ones should be installed. Normal function of the parts cannot be maintained if these parts are reused.
7. To facilitate proper and smooth reassembly operation, keep disassembled parts neatly in groups. Keeping fixing nuts and bolts separate is very important, as they vary in hardness and design depending on position of installation.
8. Clean the parts before inspection or reassembly. Also clean oil ports, etc. using compressed air, and make certain they are free from restrictions.
9. Lubricate rotating and sliding faces of the parts with oil or grease before installation.
10. When necessary, use a sealer on gaskets to prevent leakage.
11. Carefully observe all specifications for nut and bolt torques.
12. When a service operation is completed, make a final check to be sure the service has been done properly and the problem has been corrected.
13. Allow the engine to cool before beginning any service procedure. This will eliminate the danger of fire and possible injury.
14. Hot steam under pressure may escape from the radiator if the coolant is drained while the engine is hot. This can result in serious burns. Allow the engine to cool before draining the coolant.
15. Hot engine oil can cause severe skin burns. Allow the engine to cool before draining the engine oil.
16. While working around a running engine, avoid contact with moving parts and hot surfaces to prevent injury.
17. Wear safety glasses when using compressed air. Flying particles may cause eye injury.
18. Always wear safety goggles when working with fuel to protect the eyes from fuel splash.
19. Test fluid from the injection nozzle tester will spray out of the injection nozzle under great pressure. It can easily puncture a person’s skin. Keep your hands away from the injection nozzle at all times.
20. Do not use your fingers to feel for fuel leaks at fittings. Fuel pressure is high enough to penetrate the skin.
21. Be careful when changing fuel system components: Diesel fuel is flammable. Be sure that the ignition key of OFF. Do not smoke or allow open flame in the area
while changing fuel system components.

Table of Contents:

Isuzu Models AA-6HK1T, BB-6HK1T Service Repair Manual

General Repair Instruction0A-1
Illustration Arrows 0A-2
Abbreviations 0A-3
Nut and Bolt Angular Tightening Method0A-4
Standard Bolt Torque Specifications 0A-6
Recommended Thread Locking Agents 0A-8
Main Data and Specifications0A-9
Engine External View Drawing 0A-11
Service Standard0A-12
Torque Specifications0A-16
Special Tools0A-24
Troubleshooting 0A-25
Lubricant Application0A-35
Sealant Application 0A-35

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ISUZU MODELS AA-6HK1T, BB-6HK1T SERVICE REPAIR MANUAL – PDF DOWNLOAD:

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