Iveco Eurorider Euro 4 Independent Wheel Suspension Manual – PDF DOWNLOAD

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Iveco Eurorider Euro 4 Independent Wheel Suspension Manual – PDF DOWNLOAD

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Iveco Eurorider Euro 4 Independent Wheel Suspension Manual – PDF DOWNLOAD

IVECO EURORIDER EURO 4 INDEPENDENT WHEEL SUSPENSION MANUAL – PDF DOWNLOAD:

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Iveco Eurorider Euro 4 Independent Wheel Suspension Manual – PDF DOWNLOAD

INDEPENDENT
WHEEL SUSPENSION
397E.12.33-SRI
397E.12.33A-SRI
397E.12.33-SRI (Dx)
397E.12.33A-SRI (Dx)
Engine Cursor 8 (F2B)
397E.12.38-SRI
397E.12.38A-SRI
397E.12.45A-SRI
397E.12.45A-SRI (Dx)
Engine Cursor 10 (F3A)

GENERAL SPECIFICATIONS:

The instructions given in this section aim at the following targets:

• Ensure, in all cases, the mechanical groups making up the chassis work properly.
• Act as compulsory regulation for both IRISBUS shops an external Bo y repairers, if manufacturing bo ies on behalf of IRISBUS .
• Define the quality stan ar to be achieve for external Bo y repairers, self-equipping IRISBUS chassis.
• Set the standar relationship between IRISBUS -Bo y repairers an subcontractors as for production processing control an final product technical compliance regulation.
• Define the Bo y maker obligations as for works involving safety parts.
• Determine the Bo y maker liabilities before an after the IRISBUS authorization achievement.
• Define the IRISBUS -Bo y maker obligations as for the product direct liability.
• Define the Bo y maker obligations as for the warehouse an modified vehicle quality management, as well as warranty procedures.

We remember that the Body maker cooperation with IRISBUS assumes he is a capable professional, always able to best exploit his technical and organization capacities. Therefore, IRISBUS takes for granted that his implementations shall always be carried out in compliance with professional rules. The following issues are not exhaustive and simply provide basic rules and provisions, which can be further developed. Faults or defects due to total or partial failure to comply with the current regulation could not be covered by the chassis warranty, chassis mechanical groups include

TABLE OF CONTENTS:

Iveco Eurorider Euro 4 Independent Wheel Suspension Manual – PDF DOWNLOAD

GENERAL SPECIFICATIONS 1
SPECIFIC CHASSIS AND BODY INSTRUCTIONS 2
PRODUCT COMPLIANCE (ELEMENTS SUBJECT TO
REGULATION: EEC, ECE, etc.) TO BE REQUESTED TO
BODY REPAIRERS AND THEIR CASCADE SUPPLIERS 3
HOT ROLLED/DRAWN STEEL AND
SCHEDULED PAINTING/PROTECTION 4
PROCEDURES FOR DAMAGES AND/OR DENTS
TO VEHICLES FORWARDED TO BODY REPAIRERS 5

INDEX :

Abrasionproof coating (optional) 4-10, 4-13
Access for maintenance 2-20
AFTER SALES REGULATION FOR BODY REPAIRERS 1-8
Air conditioning fitting requirements 2-41
Air inlet for services 2-28
ALIGNMENT 2-80
Annex (A) 5-9
Annex (B) 5-10
Annex (C) 5-11
Annex (D) 5-11
Annex (E) 5-17
Anti-corrosion coating maintenance 2-47
Anti-corrosion coating tests 2-46
Anti-corrosion coating using other materials 2-46
Anti-corrosion treatment on profile internal walls 2-45
Anti-corrosion treatment on the sheet 2-46
Anti-corrosion treatment on the structure external surface 2-46
B
B7 Tachograph signal (Output) 2-69
Battery compartment 2-46
Body maker supply 1-6
Body spare parts 1-5
BODYWORK ANTI-CORROSION TREATMENT 2-45
BODYWORK CONFIGURATION 2-42
BODYWORK CONFIGURATION – BASIC REQUIREMENTS 2-18
Bodywork connector 52A and 51B. Connection standards 2-59
Bodywork covering 2-44
BODYWORK ELECTRICAL INSTALLATION 2-57
BODYWORK MODULAR VERSION 2-80
Bodywork mounting – preparation 2-12
II Alphabetical index to subjects
Base – April 2007 Print 603.93.748
BODYWORK PAINTING 2-47
BUILDING THE BODYWORK 2-42
C
CENTRAL STRUCTURE CONFIGURATION 2-84
Centre of gravity 2-10
CERTIFICATE OF FITNESS FOR IRISBUS CHASSIS EQUIPMENT 3-13
Circuit board 2-32
Classification and features to be checked 4-5
Clutch actuator reservoir 2-26
Clutch control pipes 2-90
Coat of paint checking 4-14
Cold weather insulation 2-53
CONDITIONS FOR APPROVING A THIRD PARTY BODY ON AN
IRISBUS CHASSIS 3-16
Control, measuring and testing equipment checkout 3-9
Controls during manufacturing 3-11
Cooling for fitting the 140 + 80 amp. optional alternator 2-30
CORPORATE IDENTIFICATION 2-78
Corrective interventions 3-9
COUPON 1-10
Change of unit position and fixing of additional equipment 2-28
Chassis acceptance 1-8
CHASSIS CUTTING 2-83
CHASSIS DELIVERY 2-80
CHASSIS DELIVERY AND STORAGE 2-7
CHASSIS DRILLING 2-17
Chassis hoisting for loading on ships, trains, etc. 2-7
CHASSIS OVERHAUL FOR COMPLETED BUSES 1-9
CHASSIS PREPARATION 2-80
Checkout procedures 3-10
Chemical composition % 4-6
D
D+ Engine running signal (Output) 2-60
DEFINITIONS 3-5
Delivery 2-7
Alphabetical index to subjects III
Print 603.93.748 Base – April 2007
Delivery at the Body maker expense 5-8
Direct sale by IRISBUS and through the Body maker 1-10
Direct sale through Body repairers. 1-9
Documents 3-8, 3-16
Doors Opening Inhibition Contact with Started up Vehicle (Input) 2-74
DRIVER STATION – CHARACTERISTICS 2-42
E
Earth connection distribution on chassis 2-58
Electric control units 2-29
Electric system tapping 2-31
Electrical installation 2-88
Electrical installation – safety measures 2-29
Electronic control units 2-32
End of travel with open doors (Input) 2-73
Engine air intake 2-22
Engine cooling system 2-26
Engine start-up (Output) 2-61
Engine Start-up Disabling (Input and Output) 2-62
Ex destination delivery 5-6
Ex shop or ex established parking delivery 5-5
F
Final product checkout and testing 3-11
Fitting the CAN line 2-32
Fitting the digital tachograph 2-43
Fitting the instrument panel combined unit 2-43
Fitting the outside temperature sensor 2-33
Fixing points 2-88
FIXING THE BODY TO THE CHASSIS 2-11
Fixing the body to the chassis by welding 2-13
Front fog lights (Output) 2-71
Fuel installation 2-89
IV Alphabetical index to subjects
Base – April 2007 Print 603.93.748
G
General chassis modification standards 2-11
General features 3-7
General information 4-5, 4-9, 5-5
General specifications 1-5
H
HATCHES AND COVERS 2-87
HEATING EQUIPMENT AND INDEPENDENT HEATING SYSTEM 2-77
High elastic limit steel specifications 4-7
Horn (Output) 2-72
HOT ROLLED/DRAWN STEEL AND SCHEDULED PAINTING/PROTECTION 4-5
Hot-rolled/drawn steel 4-5
I
Identification plates and labels mandatory in a bodied vehicle 2-41
Idle RPM increase with Active Air Conditioning (Input) 2-73
Inside service doors 2-20
Installation dimensions 2-11
Internal noise Measurement method 2-47
INTRODUCTION 2-42, 2-80
Introduction 2-45
IRISBUS direct sale 1-9
IRISBUS supply to the Body maker 1-6
J
Jumper between body builder connector 2-62
L
Laying out speed change control cables 2-91
LH/RH Dipped Headlights (Output) 2-67
LH/RH Front and side blinkers (Outputs) 2-66
LH/RH Front Position and Clearance Lights (Output)/ Front Position Light Signal 2-68
LH/RH Stop Light (Output) / Stop Signal 2-70
LIABILITIES BEFORE THIRD PARTIES 3-12
Locked doors (Input) 2-75
Alphabetical index to subjects V
Print 603.93.748 Base – April 2007
M
Main dimensions 2-42
MAINTENANCE FOR VEHICLES STORED IN THE WAREHOUSE 1-10
MODIFYING THE DRIVER STATION HEIGHT 2-94
Module protection 4-13
MOUNTING THE INSTALLATIONS 2-87
N
NOISE LEVELS AND THERMAL INSULATION 2-47
Non-compliance management 3-11
O
Organic material requirements for fire protection 2-45
Others 2-41
Outdoor noise 2-47
Outside service doors 2-21
P
Painting cycle 4-10, 4-12
Painting/protection cycle classification, according to the equipment type 4-9
Parking Brake enabled (Output) 2-64
Particular procedures 4-10, 4-11, 4-13, 4-14
Plate pretreatment 4-9, 4-12
Plate pretreatment and painting cycle 4-11
Plates and strips reference cold bending fitness 4-8
Pneumatic installation 2-89
Pneumatic spring protection 2-19
PRODUCT COMPLIANCE (ELEMENTS SUBJECT TO REGULATION: EEC, ECE, etc.)
TO BE REQUESTED TO BODY REPAIRERS AND THEIR CASCADE SUPPLIERS 3-5
Product protection and storage 3-12
Project documentation control 3-9
PROVISIONS 1-6
Purchased product control 3-10
Purpose 4-9
VI Alphabetical index to subjects
Base – April 2007 Print 603.93.748
R
Raw drawn steel specifications 4-8
Re-painting plastic components painted in a different color from the cab one
(bumpers, fenders, radiator grid and step) 4-13
Rear Blinker (Output) 2-76
Rear Fog Light (Output) 2-71
Rear light connection 2-58
Rear Position Light (Output) 2-76
Registers 3-8
REGISTRATION BOOK 1-7
RELATIONSHIPS BETWEEN manufacturer AND SUPPLIER 3-6
RESISTANT STRUCTURAL MATERIALS 2-44
Resistant structure pipes 2-44
Reversing Light (Output)/ Reversing Signal 2-69
Riveting technical specifications 2-44
RTU (ROUTINE TUNING UP) 1-9
RULES FOR BODY REPAIRERS USING IRISBUS SAFETY PARTS 3-12
Running vehicle operation test 5-10
S
Safety 2-32
Safety main control when connected (Output) 2-63
Safety main control when not connected (Direct from Battery)(Output) 2-63
Safety tips for welding, grinding and painting mechanical components during body
work assembly 2-29
Sale through IRISBUS distributor 1-10
Sale through IVECO distributor 1-10
SCOPE 3-5
Scope 4-5
SCR + UREA exhaust 2-24
Scheduled painting/protection 4-9
Soundproofing 2-49
SPECIFIC INSTRUCTIONS FOR BUS CHASSIS AND BODYWORK 2-7
SPECIFIC INSTRUCTIONS FOR THE CHASSIS 2-7
Specifications 4-7
Stamping protection 4-10
Alphabetical index to subjects VII
Print 603.93.748 Base – April 2007
Steam free mirrors (Input) 2-74
Steerin g 2-23
Stop request (Input) 2-75
Storage 2-8
STRUCTURE OF THE PRODUCT COMPLIANCE CONTROL SYSTEM 3-6
Structure preparation 2-45
System organization, planning, checkouts and revisions 3-7
T
Tack welding 2-17
TARGETS 3-5
TECHNICAL INFORMATION 1-6
TEST DRIVE BY BODY BUILDER 2-55
Thermal insulation 2-53
Type of material 4-5
U
Unlocked cargo hold doors (Input) 2-75
V
Vehicle delivery by IRISBUS-established carrier 5-8
Vehicle delivery to the Body maker workshop 5-8
Vehicle delivery to the shop after equipping 5-8
VEHICLE DEVICES – TECHNICAL SPECIFICATIONS 2-20
VEHICLE INTERIOR CONFIGURATION AND CAPACITY 2-42
Vehicle part malfunctions 5-8
Vehicle repairing 5-7
VEHICLE TRANSPORTATION AND LOADING – TRANSPORTATION
OF THE CHASSIS WITHOUT BODYWORK 2-7
Vehicle withdrawal 5-5
W
Warning activation (Input) – School transport 2-77
Water fittings for heating system 2-33
Weighing 2-8
WEIGHT AND DIMENSION SPECIFICATIONS 2-8
VIII Alphabetical index to subjects
Base – April 2007 Print 603.93.748
Weight table 2-9
Welding technical specifications 2-15
Wheel covers 2-19
Wheelhouses 2-18
Wheels and tyres 2-19
Windscreen wiper function and Windscreen washer pump 2-64
WORK ORDER COMPONENT CONSISTENCY 1-6

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.