IVECO New Daily Bodybuilder Instructions 2014 – 603.95.789 PDF Manual

Description

IVECO New Daily Bodybuilder Instructions 2014 – Document 603.95.789

This is the complete bodybuilder instruction manual for the IVECO New Daily, published in 2014 under document number 603.95.789. It provides the features, guidelines, and technical instructions required to transform and fit the New Daily chassis for special applications while maintaining vehicle functionality, safety, and reliability. Written for qualified and specialised staff, this manual is the reference document for bodybuilders, fitters, and converters working on IVECO New Daily vehicles.

File Details

• Manual type: Bodybuilder Instructions / Transformation & Fitting Guidelines
• Brand: IVECO
• Model: New Daily
• Document number: 603.95.789
• Edition: Base 02/2014
• Language: English
• File format: PDF
• Page count: 240 pages

Chapters Covered

• Section 1 – General Information: Scope of guidelines, electronic technical documentation, IVECO authorisation, authorisation request, responsibilities, legislative requirements, multi-stage approval, guarantees, quality system management, accident prevention, ecology and recycling, vehicle management, vehicle names, trademarks, dimensions and ground, centre of gravity, permitted masses, fire risk prevention, conventions.
• Section 2 – Chassis Interventions: General chassis modification standards, material characteristics, stresses on the chassis, drills on the chassis, hole position and size, screws and nuts, welds, sealing holes, rust and paint protection, wheelbase modification, rear overhang modification, installing the tow hook, assembling an additional axle, gearbox modification, work on suspensions, modifying the engine air intake and exhaust systems, engine cooling system, heating/conditioning plant, work on sheet metal (cab, bodywork, roof, structure and floor, sleeper cabs, occupant protection), changing tyre size, work on the braking system, electrical system interventions and draws, part relocation and anchorage, transport of hazardous materials (ADR), installing a retarder, rear under-run protection, rear mud guards and wheel arches, rain flap, side protections.
• Section 3 – Applications of Superstructures: Construction of the counter chassis, material and sizing of profiles, aluminium counter chassis, elements making up the counter chassis, longitudinal profiles, cross members, connection between chassis and counter chassis, choosing the type of connection, connection with brackets, connections with greater elasticity, connections with clevis fasteners or clamps, connection with longitudinal and transverse sealing plates, mixed connection, container application, fixed bodies, tipper bodies, tractor for semi-trailer, fifth wheel supporting structure, fifth wheel, brake system, electric system, transport of inseparable materials, installation of tanks and loose material containers, installing a crane, crane behind cab, crane at rear overhang, removable cranes, installation of tail lifts, tilt beds, vehicles for council/fire service/special uses, front installation of snow plough attachments, application of a winch, special outfits, cowl chassis versions, motor home, installation of aerial platforms.
• Section 4 – Power Take-offs: General specifications, PTO from gearbox, transmission PTO data, direct application of pumps, power take-off from transfer box, power take-off from drive line, PTO management, PTO mode, engine speed adjustment, multiple state switch.
• Section 5 – Electronic Sub-systems: Electronic system, body builder connectors (20-pole 61071 and 12-pole 72075), electronic control units, precautions, disconnecting and repositioning, electrical system current interventions and draws, ground points, electromagnetic compatibility, reception/transmission systems, additional equipment, additional batteries, additional alternators, drawing current, fuses and relays on Body Computer, SCM control unit, CBA1 and CBA2, additional circuits, modifying wheelbase and overhang, trailer setup, side marker lamp installation, dashboard emergency command, predisposition for additional rear central door lock system, antitheft system.
• Section 6 – AdBlue and SCRT System: General information, nitrogen oxide catalytic reduction principle, instructions, materials, AdBlue tank, AdBlue refuelling filler, moving AdBlue system components, operations on pipes for AdBlue and heating water, pipe fittings.
• Appendix A – Daily People Carrier: Chassis, transport, lifting, delivery, storage, weights and weighing, general standards for securing the body to the chassis, bodywork construction, main dimensions, internal configuration, driver’s seat characteristics, fire protection materials, seat mount structure, rear baggage compartment, side access, handrails, wheelchair lift, noise emissions and thermal insulation, current draws, body builder connectors, road tests.
• Appendix B – Daily CNG and CNG with Recovery Mode: General information, safety regulations, refuelling, leaks, fire, system interventions, general warnings, repainting outfitted chassis, tightening torques, list of components, emptying the gas circuit, replacing VBE solenoid valves, repairs on pipes and fittings, cylinders, periodic overhaul, change cylinders, fuses and relays, connectors for body builders, power take-offs.

This IVECO New Daily Bodybuilder Instructions manual delivers the complete technical framework for anyone converting, modifying, or fitting auxiliary equipment to a New Daily chassis. It covers chassis structural work including wheelbase modification, rear overhang changes, cross member installation, and welding procedures with specified material grades and stress limits. The manual provides detailed guidance on suspension modifications, braking system interventions, electrical system integration using the dedicated body builder connectors, power take-off installation for gearbox and driveline applications, and complete AdBlue/SCRT system handling. Separate appendices address the Daily People Carrier and CNG versions, ensuring bodybuilders have model-specific guidance for those variants.

Why This Manual Matters

The IVECO New Daily Bodybuilder Instructions document 603.95.789 is the authoritative reference for safe and compliant vehicle transformation. It specifies the exact material characteristics, hole positions, welding procedures, torque values, and stress limits required to maintain chassis integrity and vehicle safety. Following these instructions is essential for legal compliance, warranty preservation, and ensuring the completed vehicle meets all applicable regulations. The manual also details the IVECO authorisation process for modifications that require approval, along with the responsibilities of the bodybuilder regarding design, materials, implementation, and legal compliance.

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Instant PDF Delivery

This IVECO New Daily Bodybuilder Instructions 2014 manual is available for immediate download as a PDF file. No shipping, no waiting. Access the full 240-page document instantly after purchase and view it on any device – computer, tablet, or smartphone. The PDF format allows easy navigation, printing of specific pages for workshop use, and convenient storage for future reference. Whether you are a professional bodybuilder, fleet technician, or vehicle converter, this manual provides the complete technical foundation for IVECO New Daily transformation projects.