Jaguar X150-XK 5.0L-5.0l SC Workshop Manual VIN B32753 to VIN B44939 PDF

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Jaguar X150-XK 5.0L-5.0l SC Workshop Manual VIN B32753 to VIN B44939 – PDF DOWNLOAD

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Jaguar X150-XK 5.0L-5.0l SC Workshop Manual VIN B32753 to VIN B44939 – PDF DOWNLOAD

Language : English
Pages : 3165
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Jaguar X150-XK 5.0L-5.0l SC Workshop Manual VIN B32753 to VIN B44939 – PDF DOWNLOAD

Cover 1
TABLE OF CONTENTS 2
1: General Information 44
100: Service Information 44
100-00: General Information 44
Description and Operation 44
About This Manual 44
Application and Use of Specifications 55
General Service Information 56
Health and Safety Precautions 65
How To Use This Manual 79
Important Safety Instructions 80
Road/Roller Testing 81
Solvents, Sealants and Adhesives 83
Standard Workshop Practices 85
Symbols Glossary 93
Air Conditioning (A/C) System Health and Safety Precautions 113
Battery and Battery Charging Health and Safety Precautions 115
Body Repair Health and Safety and General Precautions 116
Brake System Health and Safety Precautions 120
Engine Cooling System Health and Safety Precautions 121
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions 122
Supplemental Restraint System (SRS) Health and Safety Precautions 123
Window Glass Health and Safety Precautions 125
100-01: Identification Codes 126
Description and Operation 126
Identification Codes 126
100-02: Jacking and Lifting 135
Description and Operation 135
Jacking 135
Lifting 136
100-04: Noise, Vibration and Harshness 139
Description and Operation 139
Noise, Vibration and Harshness (NVH) 139
Diagnosis and Testing 141
Noise, Vibration and Harshness (NVH) 141
100-11: Vehicle Transportation Aids and Vehicle Storage 148
Description and Operation 148
New Vehicle Storage 148
New Vehicle Storage Form 156
2: Chassis 158
204: Suspension 158
204-00: Suspension System – General Information 158
Specification 158
Description and Operation 160
Wheel Alignment Angles 160
Diagnosis and Testing 165
Suspension System 165
General Procedures 169
Front Toe Adjustment (576501) 169
Rear Toe Adjustment (576508) 170
Four-Wheel Alignment 171
Front Wheel Bearing and Wheel Hub Runout Check – Vehicles With: High Performance Brakes 174
Front Wheel Bearing and Wheel Hub Runout Check – Vehicles With: Standard Brakes 175
Rear Wheel Bearing and Wheel Hub Runout Check – Vehicles With: High Performance Brakes 176
Rear Wheel Bearing and Wheel Hub Runout Check – Vehicles With: Standard Brakes 177
204-01: Front Suspension 179
Specification 179
Description and Operation 180
Front Suspension 180
Diagnosis and Testing 187
Front Suspension 187
Removal and Installation 189
Front Shock Absorber 189
Front Lower Arm (603553) 195
Rear Lower Arm (603554) 196
Rear Lower Arm Bushing (604012) 199
Shock Absorber Bushing (603016) (603023) 202
Front Stabilizer Bar 204
Front Stabilizer Bar Link 206
Stabilizer Bar Link Bushing (601003) 207
Upper Arm LH 209
Upper Arm RH 210
Front Wheel Bearing and Wheel Hub ‐ V8 50L Petrol/V8 S/C 50L Petrol 211
Wheel Knuckle (602523) 214
204-02: Rear Suspension 216
Specification 216
Description and Operation 217
Rear Suspension 217
Diagnosis and Testing 225
Rear Suspension 225
Removal and Installation 227
Lower Arm 227
Rear Shock Absorber 230
Rear Stabilizer Bar (643508) ‐ V8 50L Petrol/V8 S/C 50L Petrol 232
Rear Stabilizer Bar Link (643524) 236
Rear Wheel Bearing 237
Tie Bar 245
Upper Arm (642531) 246
204-04: Wheels and Tires 248
Specification 248
Description and Operation 249
Wheels and Tires 249
Diagnosis and Testing 259
Wheels and Tires 259
Removal and Installation 281
Wheel and Tire (742005) 281
Tire Pressure Monitoring System (TPMS) Front Antenna 282
Tire Pressure Monitoring System (TPMS) Rear Antenna 284
Tire Pressure Monitoring System (TPMS) Module – Convertible 286
Tire Pressure Monitoring System (TPMS) Module – 2-Door 288
Tire Low Pressure Sensor 289
Tire Pressure Monitoring System (TPMS) Receiver 291
204-05: Vehicle Dynamic Suspension 292
Description and Operation 292
Vehicle Dynamic Suspension 292
Diagnosis and Testing 300
Vehicle Dynamic Suspension 300
Removal and Installation 313
Adaptive Damping Module (865635) – Convertible 313
Adaptive Damping Module (865635) – 2-Door 315
204-06: Ride and Handling Optimization 316
Description and Operation 316
Ride and Handling Optimization 316
205: Driveline 322
205-00: Driveline System – General Information 322
Diagnosis and Testing 322
Driveline System 322
205-01: Driveshaft 327
Specification 327
Description and Operation 328
Driveshaft 328
Diagnosis and Testing 330
Driveshaft 330
General Procedures 331
Driveshaft Runout and Balancing 331
Removal and Installation 332
Driveshaft 332
205-02: Rear Drive Axle 338
Specification 338
Description and Operation 339
Rear Drive Axle and Differential ‐ V8 50L Petrol/V8 S/C 50L Petrol 339
Diagnosis and Testing 350
Rear Drive Axle and Differential 350
General Procedures 354
Differential Draining and Filling 354
Removal and Installation 356
Differential Case 356
Differential Front Bushing 361
Drive Pinion Seal 363
Rear Halfshaft Seal 368
Differential Locking Motor 369
205-05: Rear Drive Halfshafts 373
Specification 373
Description and Operation 374
Rear Drive Halfshafts 374
Diagnosis and Testing 376
Rear Drive Halfshafts 376
Removal and Installation 377
Rear Halfshaft ‐ V8 50L Petrol/V8 S/C 50L Petrol 377
Inner Constant Velocity (CV) Joint Boot (471033) 386
Outer Constant Velocity (CV) Joint Boot (471032) 388
206: Brake System 390
206-00: Brake System – General Information 390
Specification 390
Diagnosis and Testing 391
Brake System 391
General Procedures 401
Brake Disc Runout Check 401
Brake System Bleeding (702503) 402
Front Brake Disc Runout Check – With Wheel On – Vehicles With: High Performance Brakes 404
Front Brake Disc Runout Check – With Wheel On – Vehicles With: Standard Brakes 407
Rear Brake Disc Runout Check – With Wheel On 410
206-03: Front Disc Brake 414
Specification 414
Description and Operation 415
Front Disc Brake 415
Removal and Installation 419
Brake Caliper – Vehicles With: High Performance Brakes 419
Brake Caliper – Vehicles With: Standard Brakes 425
Brake Disc – Vehicles With: High Performance Brakes 431
Brake Disc – Vehicles With: Standard Brakes 432
Brake Pads – Vehicles With: High Performance Brakes 433
Brake Pads – Vehicles With: Standard Brakes 439
206-04: Rear Disc Brake 445
Specification 445
Description and Operation 446
Rear Disc Brake 446
Removal and Installation 449
Brake Caliper – Vehicles With: High Performance Brakes 449
Brake Caliper – Vehicles With: Standard Brakes 453
Brake Disc – Vehicles With: High Performance Brakes 456
Brake Disc – Vehicles With: Standard Brakes 457
Brake Pads – Vehicles With: High Performance Brakes 458
Brake Pads – Vehicles With: Standard Brakes 462
206-05: Parking Brake and Actuation 466
Specification 466
Description and Operation 467
Parking Brake 467
Diagnosis and Testing 475
Parking Brake 475
General Procedures 480
Parking Brake Cable Tension Release 480
Removal and Installation 483
Parking Brake Cable LH 483
Parking Brake Cable RH 485
Parking Brake Module (703547) – Convertible 487
Parking Brake Module (703547) – 2-Door 489
Parking Brake Release Actuator 490
Parking Brake Switch 492
206-06: Hydraulic Brake Actuation 493
Specification 493
Description and Operation 494
Hydraulic Brake Actuation 494
Diagnosis and Testing 500
Hydraulic Brake Actuation 500
Removal and Installation 501
Brake Master Cylinder (703008) – LHD RWD 501
Brake Master Cylinder (703008) – RHD RWD 503
Brake Fluid Reservoir (703016) 505
Brake Pedal and Bracket (703503) 507
206-07: Power Brake Actuation 510
Specification 510
Description and Operation 511
Brake Booster 511
Diagnosis and Testing 515
Power Brake System 515
Removal and Installation 516
Brake Booster (705017) – LHD RWD 516
Brake Booster (705017) – RHD RWD 518
Brake Vacuum Pump 520
206-09: Anti-Lock Control – Stability Assist 521
Specification 521
Description and Operation 522
Anti‐Lock Control ‐ Stability Assist ‐ V8 50L Petrol/V8 S/C 50L Petrol 522
Diagnosis and Testing 535
Anti-Lock Control – Stability Assist 535
Removal and Installation 550
Anti-Lock Brake System (ABS) Module (706002) 550
Front Wheel Speed Sensor 551
Hydraulic Control Unit (HCU) (706018) (706019) 553
Rear Wheel Speed Sensor 556
Yaw Rate Sensor and Accelerometer 557
211: Steering System 558
211-00: Steering System – General Information 558
Specification 558
Diagnosis and Testing 559
Steering System 559
General Procedures 576
Power Steering System Bleeding (571502 ) 576
Power Steering System Filling 577
Power Steering System Flushing (571508) 580
211-02: Power Steering 584
Specification 584
Description and Operation 585
Power Steering 585
Removal and Installation 596
Power Steering Fluid Cooler – Vehicles Without: Supercharger 596
Power Steering Fluid Cooler – Vehicles With: Supercharger 598
Power Steering Fluid Reservoir 600
Power Steering Pump 601
Steering Gear 605
Power Steering Pump to Steering Gear Pressure Line 608
Steering Gear to Fluid Cooler Return Hose 613
211-03: Steering Linkage 615
Specification 615
Diagnosis and Testing 616
Steering Linkage 616
Removal and Installation 617
Steering Gear Boot (571029) 617
Tie Rod End 618
211-04: Steering Column 620
Specification 620
Description and Operation 621
Steering Column 621
Diagnosis and Testing 624
Steering Column 624
Removal and Installation 625
Steering Column (574001) 625
Steering Column Lower Shaft (574005) 631
Steering Wheel (576001) 633
Clockspring 637
211-05: Steering Column Switches 642
Specification 642
Diagnosis and Testing 643
Steering Column Switches 643
Removal and Installation 645
Steering Column Lock Actuator (574041) 645
Steering Column Multifunction Switch LH (866578) 646
Steering Column Multifunction Switch RH (866541) 648
3: Powertrain 650
303: Engine 650
303-00: Engine System – General Information 650
Diagnosis and Testing 650
Engine 650
General Procedures 657
Bearing Inspection 657
Camshaft Bearing Journal Clearance 658
Camshaft Bearing Journal Diameter 659
Camshaft End Play 660
Camshaft Lobe Lift 661
Camshaft Surface Inspection 662
Connecting Rod Cleaning 663
Connecting Rod Large End Bore 664
Crankshaft End Play 665
Crankshaft Main Bearing Journal Clearance 666
Cylinder Bore Out-of-Round 670
Cylinder Head Distortion 671
Exhaust Manifold Cleaning and Inspection 672
Piston Inspection 673
Piston Pin Diameter 674
Piston Pin to Bore Diameter 675
Piston Ring End Gap 676
Piston Ring-to-Groove Clearance 677
Valve Spring Free Length 678
Valve Stem Diameter 679
Leakage Test Using Smoke Test Equipment 680
303‐01A: Engine ‐ V8 S/C 50L Petrol 683
Specification 683
Description and Operation 685
Engine 685
General Procedures 707
Engine Oil Vacuum Draining and Filling 707
Engine Oil Draining and Filling 713
Fuel Pump Camshaft Timing Check 719
Fuel Pump Camshaft Timing Adjustment 727
Removal and Installation 733
Camshaft LH 733
Camshaft RH 736
Crankshaft Front Seal 739
Crankshaft Pulley 740
Crankshaft Rear Seal 753
Cylinder Head 755
Cylinder Head RH 761
Engine Mount LH 773
Engine Mount RH 775
Exhaust Manifold 778
Exhaust Manifold RH 787
Flexplate 792
Oil Cooler 793
Oil Filter Element 796
Oil Pan 798
Oil Pan Extension 800
Oil Pump 824
Timing Cover 830
Timing Drive Components – Assembly Part Number: INA Timing Drive 835
Timing Drive Components – Assembly Part Number: Tsubaki Timing Drive 856
Valve Cover LH 876
Valve Cover RH 878
Cylinder Block Oil Gallery Plug 880
Fuel Pump Camshaft – Assembly Part Number: INA Timing Drive 882
Fuel Pump Camshaft – Assembly Part Number: Tsubaki Timing Drive 886
Lower Timing Cover 890
Removal 897
Engine 897
Installation 905
Engine 905
303-01B: Engine – V8 50L Petrol 913
Specification 913
Description and Operation 915
Engine 915
General Procedures 941
Engine Oil Vacuum Draining and Filling 941
Engine Oil Draining and Filling 947
Fuel Pump Camshaft Timing Check 953
Fuel Pump Camshaft Timing Adjustment 961
Removal and Installation 967
Camshaft LH 967
Camshaft RH 969
Crankshaft Front Seal 971
Crankshaft Pulley 972
Crankshaft Rear Seal 984
Cylinder Head 986
Cylinder Head RH 999
Engine Mount LH1011
Engine Mount RH1013
Exhaust Manifold1016
Exhaust Manifold RH1025
Flexplate1030
Intake Manifold1031
Oil Cooler1035
Oil Filter Element1038
Oil Pan1040
Oil Pan Extension1042
Oil Pump1064
Timing Cover1070
Timing Drive Components – Assembly Part Number: INA Timing Drive1077
Timing Drive Components – Assembly Part Number: Tsubaki Timing Drive1098
Valve Cover LH1118
Valve Cover RH1120
Cylinder Block Oil Gallery Plug1122
Fuel Pump Camshaft – Assembly Part Number: INA Timing Drive1124
Fuel Pump Camshaft – Assembly Part Number: Tsubaki Timing Drive1128
Lower Timing Cover1132
Removal1139
Engine1139
Installation1148
Engine1148
303‐03A: Engine Cooling ‐ V8 50L Petrol/V8 S/C 50L Petrol1156
Specification1156
Description and Operation1157
Engine Cooling1157
Diagnosis and Testing1172
Engine Cooling1172
General Procedures1173
Cooling System Draining and Vacuum Filling1173
Cooling System Partial Draining, Filling and Bleeding ‐ V8 S/C 50L Petrol1176
Cooling System Draining, Filling and Bleeding ‐ V8 S/C 50L Petrol1183
Cooling System Partial Draining, Filling and Bleeding – V8 50L Petrol1190
Cooling System Draining, Filling and Bleeding – V8 50L Petrol1196
Removal and Installation1203
Auxiliary Radiator1203
Coolant Expansion Tank1205
Coolant Pump ‐ V8 S/C 50L Petrol1208
Coolant Pump – V8 50L Petrol1211
Cooling Fan Motor and Shroud ‐ V8 S/C 50L Petrol1214
Cooling Fan Motor and Shroud – V8 50L Petrol1218
Cooling Module ‐ V8 S/C 50L Petrol1222
Cooling Module – V8 50L Petrol1228
Radiator (264001) ‐ V8 S/C 50L Petrol1232
Radiator (264001) – V8 50L Petrol1238
Thermostat Housing ‐ V8 S/C 50L Petrol1243
Thermostat Housing – V8 50L Petrol1245
303‐03B: Supercharger Cooling ‐ V8 S/C 50L Petrol1247
Description and Operation1247
Supercharger Cooling1247
Removal and Installation1252
Radiator1252
303-04A: Fuel Charging and Controls – V8 S1254
Specification1254
Description and Operation1255
Fuel Charging and Controls1255
Diagnosis and Testing1262
Fuel Charging and Controls1262
General Procedures1264
Fuel Injection Component Cleaning1264
Fuel Injection Component Cleaning Using Pressure Cleaner1265
Removal and Installation1270
Fuel Injectors1270
Fuel Rail LH1271
Fuel Rail RH1287
Left-Hand Fuel Rail High-Pressure Fuel Pump1303
Right-Hand Fuel Rail High-Pressure Fuel Pump1314
Throttle Body1325
303-04B: Fuel Charging and Controls – V8 50L Petrol1328
Specification1328
Description and Operation1329
Fuel Charging and Controls1329
Diagnosis and Testing1336
Fuel Charging and Controls1336
General Procedures1338
Fuel Injection Component Cleaning1338
Fuel Injection Component Cleaning Using Pressure Cleaner1339
Removal and Installation1344
Fuel Injectors1344
Fuel Rail LH1345
Fuel Rail RH1361
Left-Hand Fuel Rail High-Pressure Fuel Pump1377
Right-Hand Fuel Rail High-Pressure Fuel Pump1388
Throttle Body1399
303‐05: Accessory Drive ‐ V8 50L Petrol/V8 S/C 50L Petrol1401
Specification1401
Description and Operation1402
Accessory Drive1402
Diagnosis and Testing1405
Accessory Drive1405
Removal and Installation1406
Accessory Drive Belt – V8 50L Petrol1406
Accessory Drive Belt ‐ V8 S/C 50L Petrol1407
Accessory Drive Belt Idler Pulley – V8 50L Petrol1409
Accessory Drive Belt Idler Pulley ‐ V8 S/C 50L Petrol1410
Accessory Drive Belt Tensioner – V8 50L Petrol1412
Accessory Drive Belt Tensioner ‐ V8 S/C 50L Petrol1413
Supercharger Belt1414
Supercharger Belt Idler Pulley1415
Supercharger Belt Tensioner1416
303‐06: Starting System ‐ V8 50L Petrol/V8 S/C 50L Petrol1417
Specification1417
Description and Operation1418
Starting System1418
Diagnosis and Testing1422
Starting System1422
Starting System – Vehicles With: Smart Key1424
Removal and Installation1427
Start Control Unit1427
Starter Motor1429
303‐07: Engine Ignition ‐ V8 50L Petrol/V8 S/C 50L Petrol1431
Specification1431
Description and Operation1432
Engine Ignition1432
Diagnosis and Testing1436
Engine Ignition1436
Removal and Installation1438
Ignition Coil-On-Plug – V8 50L Petrol1438
Ignition Coil‐On‐Plug ‐ V8 S/C 50L Petrol1439
Spark Plugs – V8 50L Petrol1440
Spark Plugs ‐ V8 S/C 50L Petrol1442
303‐08A: Engine Emission Control ‐ V8 S/C 50L Petrol1444
Description and Operation1444
Engine Emission Control1444
Diagnosis and Testing1447
Engine Emission Control1447
303-08B: Engine Emission Control – V8 50L Petrol1449
Description and Operation1449
Engine Emission Control1449
Diagnosis and Testing1452
Engine Emission Control1452
303‐12A: Intake Air Distribution and Filtering ‐ V8 S/C 50L Petrol1454
Specification1454
Description and Operation1455
Intake Air Distribution and Filtering1455
Diagnosis and Testing1467
Intake Air Distribution and Filtering1467
Removal and Installation1469
Air Cleaner Element1469
Air Cleaner LH1471
Air Cleaner RH1473
Air Cleaner Outlet Intermediate Pipe LH1475
Air Cleaner Outlet Intermediate Pipe RH1476
Air Cleaner Outlet Pipe LH1477
Air Cleaner Outlet Pipe RH1479
Air Cleaner Outlet Pipe T-Connector1481
Charge Air Cooler1482
Supercharger1488
303-12B: Intake Air Distribution and Filtering – V8 50L Petrol1495
Specification1495
Description and Operation1496
Intake Air Distribution and Filtering1496
Diagnosis and Testing1505
Intake Air Distribution and Filtering1505
Removal and Installation1506
Air Cleaner Element1506
Air Cleaner LH1508
Air Cleaner RH1510
Air Cleaner Outlet Intermediate Pipe LH1512
Air Cleaner Outlet Intermediate Pipe RH1513
Air Cleaner Outlet Pipe LH1514
Air Cleaner Outlet Pipe RH1516
Air Cleaner Outlet Pipe T-Connector 0
303‐13: Evaporative Emissions ‐ V8 50L Petrol/V8 S/C 50L Petrol1518
Specification1518
Description and Operation1519
Evaporative Emissions1519
Diagnosis and Testing1525
Evaporative Emissions1525
Removal and Installation1534
Evaporative Emission Canister1534
Evaporative Emission Canister1535
Evaporative Emission Canister Purge Valve – V8 50L Petrol1537
Evaporative Emission Canister Purge Valve ‐ V8 S/C 50L Petrol1538
303-14A: Electronic Engine Controls – V8 S/C 50L Petrol1539
Specification1539
Description and Operation1540
Electronic Engine Controls1540
Diagnosis and Testing1552
Electronic Engine Controls1552
General Procedures1643
Powertrain Control Module (PCM) Long Drive Cycle Self-Test1643
Powertrain Control Module (PCM) Short Drive Cycle Self-Test1644
Removal and Installation1645
Camshaft Position (CMP) Sensor LH1645
Camshaft Position (CMP) Sensor RH1646
Catalyst Monitor Sensor LH1647
Catalyst Monitor Sensor RH1650
Crankshaft Position (CKP) Sensor1652
Engine Control Module (ECM)1653
Engine Coolant Temperature (ECT) Sensor1655
Front Knock Sensor (KS) LH1656
Front Knock Sensor (KS) RH1657
Fuel Rail Pressure (FRP) Sensor1658
Engine Oil Level Sensor1659
Heated Oxygen Sensor (HO2S) LH1660
Heated Oxygen Sensor (HO2S) RH1663
Manifold Absolute Pressure and Temperature (MAPT) Sensor1666
Mass Air Flow (MAF) Sensor1669
Rear Knock Sensor (KS) LH1670
Rear Knock Sensor (KS) RH1671
Variable Valve Timing (VVT) Oil Control Solenoid LH1672
Variable Valve Timing (VVT) Oil Control Solenoid RH1674
303-14B: Electronic Engine Controls – V8 50L Petrol1675
Specification1675
Description and Operation1676
Electronic Engine Controls1676
Diagnosis and Testing1687
Electronic Engine Controls1687
General Procedures1734
Powertrain Control Module (PCM) Long Drive Cycle Self-Test1734
Powertrain Control Module (PCM) Short Drive Cycle Self-Test1735
Removal and Installation1736
Camshaft Position (CMP) Sensor LH1736
Camshaft Position (CMP) Sensor RH1737
Catalyst Monitor Sensor LH1738
Catalyst Monitor Sensor RH1741
Crankshaft Position (CKP) Sensor1743
Engine Control Module (ECM)1744
Engine Coolant Temperature (ECT) Sensor1746
Engine Oil Level Sensor1747
Front Knock Sensor (KS) LH1748
Front Knock Sensor (KS) RH1749
Fuel Rail Pressure (FRP) Sensor1750
Heated Oxygen Sensor (HO2S) LH1751
Heated Oxygen Sensor (HO2S) RH1754
Manifold Absolute Pressure and Temperature (MAPT) Sensor1757
Mass Air Flow (MAF) Sensor1758
Rear Knock Sensor (KS) LH1759
Rear Knock Sensor (KS) RH1760
Variable Valve Timing (VVT) Oil Control Solenoid LH1761
Variable Valve Timing (VVT) Oil Control Solenoid RH1763
307: Automatic Transmission/Transaxle1764
307-01: Automatic Transmission/Transaxle – V8 50L Petrol/V8 S1764
Specification1764
Description and Operation1765
Transmission Description1765
Diagnosis and Testing1791
Diagnostic Flow Chart1791
General Procedures1805
Transmission Fluid Level Check1805
Transmission Fluid Drain and Refill1808
Removal and Installation1811
Input Shaft Seal1811
Extension Housing Seal1814
Transmission Control Module (TCM) and Main Control Valve Body1817
Transmission Fluid Pan, Gasket and Filter1821
Transmission Support Insulator1822
Transmission, Transmission Fluid Cooler and Transmission Fluid Cooler Tubes1824
Transmission and Transmission Fluid Cooler1839
Removal1854
Transmission1854
Installation1860
Transmission1860
307‐02: Transmission/Transaxle Cooling ‐ V8 50L Petrol/V8 S/C 50L Petrol1866
Specification1866
Description and Operation1867
Transmission Cooling1867
Diagnosis and Testing1869
Transmission Cooling1869
Removal and Installation1870
Transmission Fluid Cooler – V8 50L Petrol1870
Transmission Fluid Cooler ‐ V8 S/C 50L Petrol1872
Transmission Fluid Cooler Tubes1874
307‐05: Automatic Transmission/Transaxle External Controls ‐ V8 50L Petrol/V8 S/C 50L Petrol1876
Specification1876
Description and Operation1877
External Controls1877
Diagnosis and Testing1884
External Controls1884
Removal and Installation1891
Downshift Paddle Switch1891
Emergency Park Position Release Lever1892
Transmission Control Switch (TCS)1895
Transmission Control Switch (TCS) Knob1896
Upshift Paddle Switch1897
309: Exhaust System1898
309‐00: Exhaust System ‐ V8 50L Petrol/V8 S/C 50L Petrol1898
Specification1898
Description and Operation1899
Exhaust System1899
Diagnosis and Testing1909
Exhaust System1909
Removal and Installation1910
Catalytic Converter1910
Catalytic Converter RH1912
Exhaust Sound Enhancement Vacuum Pump1914
Exhaust Sound Enhancement Valve1916
Exhaust System1917
Front Muffler1920
Rear Muffler1922
310: Fuel System 0
310-00: Fuel System – General Information 0
General Procedures 0
Fuel System Pressure Release ‐ V8 50L Petrol/V8 S/C 50L Petrol1924
Fuel Tank Draining1925
Quick Release Coupling1927
Quick Release Coupling – Push Connect1929
Spring Lock Couplings1931
310‐01: Fuel Tank and Lines ‐ V8 50L Petrol/V8 S/C 50L Petrol1934
Specification1934
Description and Operation1935
Fuel Tank and Lines1935
Diagnosis and Testing1946
Fuel Tank and Lines1946
Removal and Installation1948
Fuel Level Sender1948
Fuel Pump and Sender Unit1949
Fuel Tank1951
Fuel Tank Filler Pipe1953
310-02: Acceleration Control1955
Specification1955
Diagnosis and Testing1956
Acceleration Control1956
Removal and Installation1959
Accelerator Pedal (192001)1959
310‐03: Speed Control ‐ V8 50L Petrol/V8 S/C 50L Petrol1960
Specification1960
Description and Operation1961
Speed Control1961
Diagnosis and Testing1969
Speed Control1969
General Procedures1975
Speed Control Sensor Adjustment1975
Removal and Installation1977
Speed Control Deactivator Switch (197520)1977
Speed Control Switch1978
Speed Control Sensor1980
4: Electrical1981
412: Climate Control System1981
412-00: Climate Control System – General Information1981
Specification1981
Diagnosis and Testing1982
Climate Control System1982
General Procedures1983
Air Conditioning (A/C) System Flushing1983
Air Conditioning (A/C) System Recovery, Evacuation and Charging (823030)1984
Contaminated Refrigerant Handling1986
Electronic Leak Detection1987
Fluorescent Dye Leak Detection1988
Refrigerant Oil Adding1989
Refrigerant System Tests1990
412-01: Air Distribution and Filtering1991
Description and Operation1991
Air Distribution and Filtering1991
Diagnosis and Testing1993
Air Distribution and Filtering1993
Removal and Installation1994
Center Registers (822038)1994
Driver Side Register (822039)1995
Passenger Side Register (822040)1996
Pollen Filter (761009)1997
412-02: Heating and Ventilation1998
Specification1998
Description and Operation1999
Heating and Ventilation1999
Diagnosis and Testing2003
Heating and Ventilation2003
Removal and Installation2004
Auxiliary Coolant Flow Pump ‐ V8 50L Petrol/V8 S/C 50L Petrol2004
Blower Motor (822566)2006
Heater Core (802029)2007
Heater Core and Evaporator Core Housing (822521)2009
412-03: Air Conditioning2011
Description and Operation2011
Air Conditioning2011
Diagnosis and Testing2018
Air Conditioning2018
Removal and Installation2019
Air Conditioning (A/C) Compressor – V8 50L Petrol/V8 S/C 50L Petrol2019
Blower Motor Resistor2021
Condenser Core – V8 50L Petrol2022
Condenser Core – V8 S/C 50L Petrol2024
Evaporator Core (822520)2026
Pressure Cutoff Switch (821032)2029
Thermostatic Expansion Valve (822501)2030
Receiver Drier2031
412-04: Control Components2033
Specification2033
Description and Operation2034
Control Components2034
Diagnosis and Testing2044
Control Components2044
Removal and Installation2047
Ambient Air Temperature Sensor2047
Defrost Vent/Register Blend Door Actuator LH2049
Defrost Vent/Register Blend Door Actuator RH2050
Footwell Vent/Duct Blend Door Actuator LH2051
Footwell Vent/Duct Blend Door Actuator RH2053
In-Vehicle Temperature Sensor (822003)2054
Recirculation Blend Door Actuator (822067)2055
Sunload Sensor (822070)2056
Climate Control Module2057
Climate Control Assembly (822007)2058
413: Instrumentation and Warning Systems2059
413-00: Instrument Cluster and Panel Illumination2059
Description and Operation2059
Instrument Cluster and Panel Illumination2059
Diagnosis and Testing2062
Instrument Cluster and Panel Illumination2062
413-01: Instrument Cluster2063
Specification2063
Description and Operation2064
Instrument Cluster2064
Diagnosis and Testing2072
Instrument Cluster2072
Removal and Installation2081
Instrument Cluster (882001)2081
Instrument Cluster Lens2083
413-06: Horn2084
Specification2084
Description and Operation2085
Horn2085
Diagnosis and Testing2087
Horn2087
Removal and Installation2088
Horn – V8 50L Petrol2088
Horn – V8 S/C 50L Petrol2090
413-08: Information and Message Center2091
Description and Operation2091
Information and Message Center2091
Diagnosis and Testing2101
Information and Message Center2101
413-09: Warning Devices2102
Diagnosis and Testing2102
Warning Devices2102
Removal and Installation2103
Low Washer Fluid Warning Indicator Switch (841017)2103
413-13: Parking Aid2104
Specification2104
Description and Operation2105
Parking Aid2105
Diagnosis and Testing2112
Parking Aid2112
Removal and Installation2125
Parking Aid Module (868039)2125
Rear Parking Aid Sensor (865414) (866201)2127
Front Inner Parking Aid Sensor (865421)2128
Front Outer Parking Aid Sensor (865422)2129
414: Battery and Charging System2130
414-00: Battery and Charging System – General Information2130
Description and Operation2130
Battery Care Requirements2130
Quiescent Drain2135
Diagnosis and Testing2137
Charging System2137
General Procedures2143
Battery Charging2143
414-01: Battery, Mounting and Cables2145
Specification2145
Description and Operation2147
Battery and Cables2147
Diagnosis and Testing2153
Battery2153
General Procedures2166
Battery Disconnect and Connect2166
Removal and Installation2168
Battery2168
414-02: Generator and Regulator – V8 50L Petrol/V8 S2171
Specification2171
Description and Operation2172
Generator2172
Removal and Installation2175
Generator2175
415: Information and Entertainment Systems2177
415-00: Information and Entertainment System – General Information2177
Description and Operation2177
Navigation System Map Updates2177
Diagnosis and Testing2194
Audio System2194
Cellular Phone2205
415-01A: Audio Unit2211
Specification2211
Description and Operation2212
Audio System2212
Diagnosis and Testing2219
Audio System2219
Removal and Installation2220
Amplifier (865010)2220
Audio Unit (865003)2222
Steering Wheel Audio Controls (865042)2224
Satellite Radio Tuner2225
Digital Audio Module2228
415-01B: Information and Entertainment System2229
Diagnosis and Testing2229
Audio Input Control Module2229
415-02: Antenna2238
Specification2238
Description and Operation2239
Antenna2239
Diagnosis and Testing2245
Antenna2245
Removal and Installation2246
Antenna (86511760)2246
415-03: Speakers2247
Specification2247
Description and Operation2248
Speakers2248
Diagnosis and Testing2253
Speakers2253
Removal and Installation2254
Front Door Speaker (865013)2254
Front Door Tweeter Speaker (865063)2255
Subwoofer Speaker (865105)2256
Quarter Panel Speaker (865012) – 2-Door2259
Quarter Panel Speaker (865012) – Convertible2260
417: Lighting2261
417-01: Exterior Lighting2261
Specification2261
Description and Operation2262
Exterior Lighting2262
Diagnosis and Testing2280
Headlamps2280
General Procedures2290
Front Fog Lamp Adjustment2290
Headlamp Adjustment (864018)2291
Removal and Installation2292
Approach Lamp2292
Front Fog Lamp (864096)2293
Headlamp Assembly (864133)2295
Headlamp Bulb (864214) – Vehicles With: High Intensity Discharge Headlamps2299
Headlamp Leveling Module2301
Headlamp Leveling Front Sensor2302
Headlamp Leveling Rear Sensor2303
High Mounted Stoplamp (864101) (864132)2304
Rear Lamp Assembly – V8 50L Petrol/V8 S2305
Fog Lamp Bulb2307
Rear Fog and Reversing Lamp – 2-Door2308
Rear Fog and Reversing Lamp – Convertible2309
Side Turn Signal Lamp2310
417-02: Interior Lighting2311
Description and Operation2311
Interior Lighting2311
Diagnosis and Testing2315
Interior Lighting2315
417-04: Daytime Running Lamps (DRL)2316
Description and Operation2316
Daytime Running Lamps (DRL)2316
Diagnosis and Testing2317
Daytime Running Lamps (DRL)2317
418: Electrical Distribution2318
418-00: Module Communications Network2318
Specification2318
Description and Operation2319
Communications Network2319
Diagnosis and Testing2326
Communications Network2326
Removal and Installation2343
Auxiliary Junction Box (AJB) (867055)2343
Central Junction Box (CJB) (867072)2344
418-01: Module Configuration2346
Diagnosis and Testing2346
Module Configuration2346
418-02: Wiring Harnesses2347
Specification2348
Description and Operation2348
Wiring Harness2348
General Procedures2362
Wiring Harness Repair2362
Fuel Tank Wiring Harness Modification2363
419: Electronic Feature Group2372
419-01A: Anti-Theft – Active2372
Specification2372
Description and Operation2373
Anti-Theft – Active2373
Diagnosis and Testing2383
Anti-Theft – Active2383
Removal and Installation2384
Antenna2384
Anti-Theft Alarm Horn (865203)2385
Rear Intrusion Sensor2386
419-01B: Anti-Theft – Passive2387
Description and Operation2387
Anti-Theft – Passive2387
Diagnosis and Testing2393
Anti-Theft – Passive2393
General Procedures2396
Anti-Theft Security Access2396
Key Programming Using Diagnostic Equipment2397
419-02: Remote Convenience2398
Diagnosis and Testing2398
Universal Transmitter2398
General Procedures2399
Universal Transmitter Programming2399
419-07: Navigation System2401
Specification2401
Description and Operation2402
Navigation System2402
Diagnosis and Testing2411
Navigation System2411
Removal and Installation2418
Navigation System Antenna (866206)2418
Navigation System Display Module (866207)2419
Navigation System Module (866205)2421
419-08: Cellular Phone2422
Specification2422
Description and Operation2423
Cellular Phone2423
Removal and Installation2427
Cellular Phone Antenna (865117)2427
Transceiver Module2428
419-10: Multifunction Electronic Modules2429
Specification2429
Description and Operation2430
Module Controlled Functions2430
Diagnosis and Testing2437
Multifunction Electronic Module2437
Removal and Installation2441
Driver Door Module (DDM)2441
Driver Seat Module (DSM) (867528)2442
Information and Entertainment Module (865348)2443
Passenger Door Module (PDM)2445
Remote Keyless Entry (RKE) Module2446
5: Body and Paint2447
501: Body and Paint2447
501-02: Front End Body Panels2447
Removal and Installation2447
Air Deflector2447
Cowl Vent Screen (761001)2448
Fender Splash Shield (761090)2449
Radiator Splash Shield (762290)2451
501-03: Body Closures2452
Specification2452
General Procedures2453
Hood Alignment (761602)2453
Luggage Compartment Lid Alignment (761903)2455
Liftgate Alignment (76195460)2459
Removal and Installation2463
Hood (761601)2463
Luggage Compartment Lid (761901)2466
Door (762804)2471
Door Check Arm2474
Liftgate2476
501-05: Interior Trim and Ornamentation2478
Specification2478
Removal and Installation2479
A-Pillar Trim Panel (761331)2479
B-Pillar Trim Panel (761328)2480
Engine Cover – V8 50L Petrol/V8 S2481
Front Door Trim Panel (763401)2482
Headliner (766401)2486
Parcel Shelf (766706)2489
Front Scuff Plate Trim Panel (761381)2491
Scuff Plate Trim Panel (761381)2492
Sun Visor (761048)2493
Liftgate Upper Trim Panel (763411)2494
Liftgate Lower Trim Panel2495
Rear Quarter Trim Panel (761373) – 2-Door2497
Rear Quarter Trim Panel (761373) – Convertible2498
Rear Quarter Trim Sliding Panel2502
Loadspace Trim Panel (76137360) – 2-Door2507
Loadspace Trim Panel (76137360) – Convertible2509
Luggage Compartment Lid Trim Panel (761905)2511
501-08: Exterior Trim and Ornamentation2513
Specification2513
Removal and Installation2514
Front Fender Moulding2514
Rear Spoiler (76198660)2516
Rocker Panel Moulding (761136)2517
501-09: Rear View Mirrors2519
Specification2519
Description and Operation2520
Rear View Mirrors2520
Diagnosis and Testing2524
Rear View Mirrors2524
Removal and Installation2527
Auto-Dimming Interior Mirror2527
Exterior Mirror (761052)2530
Exterior Mirror Cover2531
Exterior Mirror Glass2532
Exterior Mirror Motor2533
501-10: Seating2534
Specification2534
Description and Operation2535
Seats2535
Diagnosis and Testing2551
Seats2551
Heater Mats2568
Removal and Installation2571
Front Seat (767001)2571
Front Seat Backrest Cover (767015)2573
Front Seat Backrest Cover2578
Front Seat Bolster2584
Front Seat Bolster Pump2585
Front Seat Control Switch (867546)2586
Front Seat Cushion Cover (767033)2587
Front Seat Lumbar Motor (867544)2590
Front Seat Recliner Motor (867504)2592
Rear Seat Armrest (767039)2595
Rear Seat Backrest (767038)2596
Rear Seat Cushion (767037)2597
Front Seat Backrest Heater Mat (867514)2598
Front Seat Cushion Heater Mat (867513)2601
Seat Base2605
Front Seat Track Motor2608
Disassembly and Assembly2610
Rear Seat Backrest (767048) – Vehicles With: 40/202610
501-11: Glass, Frames and Mechanisms2613
Specification2613
Description and Operation2614
Glass, Frames and Mechanisms2614
Diagnosis and Testing2620
Glass, Frames and Mechanisms2620
Fixed Window Glass2623
General Procedures2625
Door Window Motor Initialization2625
Door Window Glass Adjustment (763103)2626
Removal and Installation2628
Front Door Window Glass (763101)2628
Front Door Window Regulator Motor (763145)2631
Front Door Window Regulator2632
Window Control Switch (862508)2635
Rear Quarter Window Glass (763131) – Convertible2636
Windshield Glass (768140)2637
Windshield Glass2640
Rear Quarter Window Glass (763131) – 2-Door2643
Rear Quarter Window Regulator Motor (862511)2644
501-12: Instrument Panel and Console2650
Specification2650
Description and Operation2651
Instrument Panel2651
Removal and Installation2652
Floor Console2652
Floor Console Finish Panel2657
Glove Compartment (765203)2658
Instrument Panel (764601)2660
Overhead Console (761369)2664
Instrument Panel Lower Trim Panel (764611)2665
Overhead Console Switch Moulding2668
501-14: Handles, Locks, Latches and Entry Systems2672
Specification2672
Description and Operation2673
Handles, Locks, Latches and Entry Systems2673
Diagnosis and Testing2681
DTC: With2681
Locks, Latches and Entry Systems2684
Removal and Installation2695
Door Lock Cylinder Cover2695
Exterior Door Handle (765807)2697
Front Door Lock Actuator (763774)2700
Front Door Lock Cylinder (763771)2704
Luggage Compartment Lid Latch Actuator (761925)2705
Luggage Compartment Lid Lock Cylinder (761919)2706
Liftgate Lock Cylinder2707
Liftgate Latch Actuator (86256560)2708
Radio Frequency (RF) Receiver2709
Keyless Vehicle Front Antenna2710
Keyless Vehicle Center Antenna2711
Hood Latch2712
501-16: Wipers and Washers2714
Specification2714
Description and Operation2715
Wipers and Washers2715
Diagnosis and Testing2725
Wipers and Washers2725
Headlamp Washer Jet (842008)2726
Headlamp Washer Pump (842021)2728
Rain Sensor2730
Windshield Washer Pump (841021)2731
Windshield Washer Reservoir (841001) (841003)2732
Windshield Wiper Motor (841513) – LHD RWD2735
Windshield Wiper Motor (841513) – RHD RWD2740
Wiper Pivot Arm (841503)2742
Removal and Installation 0
501-18: Convertible Top2744
Specification2744
Description and Operation2745
Convertible Top2745
Diagnosis and Testing2767
Convertible Top2767
General Procedures2771
Convertible Top Compartment Lid Alignment2771
Convertible Top Alignment2773
Convertible Top Base Plate Adjustment2775
Removal and Installation2777
Convertible Top Assembly (768615)2777
Convertible Top Headliner (768616)2781
Convertible Top Latch (768619)2786
Header Rail Upper Trim Panel (768620)2787
Header Rail Weatherstrip2788
Convertible Top Compartment Lid2789
Convertible Top Compartment Lid Trim Panel2793
Convertible Top Compartment Lid Hinge2796
Convertible Top Compartment Lid Moulding2797
Convertible Top Compartment Lid Latch2799
Convertible Top Compartment Lid Release Cables2801
Convertible Top Compartment Lid Latch and Cable Assembly2804
Convertible Top Motor2807
Hydraulic System, Lift Cylinder and Motor2808
Convertible Top Module2810
Convertible Top Tension Cylinder2811
Convertible Top Compartment Lid Lift Cylinder2814
Convertible Top Material (768612)2817
Convertible Top Striker2821
Convertible Top Rear Panel Lower Weatherstrip2822
501-19: Bumpers2826
Specification2826
Removal and Installation2827
Front Bumper (762208)2827
Front Bumper Cover2829
Rear Bumper (762227) (762252)2836
Rear Bumper Cover (762274) (762277)2837
501-20A: Safety Belt System2844
Specification2844
Description and Operation2845
Safety Belt System2845
Diagnosis and Testing2848
Safety Belt System2848
Removal and Installation2853
Front Safety Belt Buckle (767349)2853
Rear Safety Belt Buckle (767350)2855
Rear Safety Belt Retractor (767318) – 2-Door2856
Front Safety Belt Retractor (767310)2857
Rear Safety Belt Retractor (767318) – Convertible2858
501-20B: Supplemental Restraint System2860
Specification2860
Description and Operation2861
Air Bag Supplemental Restraint System (SRS)2861
Diagnosis and Testing2877
Air Bag Supplemental Restraint System (SRS)2877
General Procedures2888
Air Bag Disposal2888
Removal and Installation2892
Front Impact Severity Sensor2892
Driver Air Bag Module (767339)2893
Occupant Classification Sensor – V8 50L Petrol/V8 S/C 50L Petrol2894
Restraints Control Module (RCM) (767348)2909
Passenger Air Bag Module (767337)2910
Side Air Bag Module (767347)2917
Rollover Protection Unit2920
Side Impact Sensor (767353) – Convertible2922
Side Impact Sensor (767353) – 2-Door2923
501-20C: Pedestrian Protection System2924
Specification2924
Description and Operation2925
Pedestrian Protection System2925
Diagnosis and Testing2933
Pedestrian Protection System2933
Removal and Installation2940
Pedestrian Protection Module2940
Pedestrian Impact Sensor2941
Pedestrian Protection Latch Actuator2942
Pedestrian Protection Accelerometer2943
Pedestrian Protection Hood Actuator LH2944
Pedestrian Protection Hood Actuator RH2946
501-25A: Body Repairs – General Information2948
Description and Operation2948
Body Repairs2948
501-25B: Body Repairs – Corrosion Protection2966
Description and Operation2966
Corrosion Protection2966
501-25C: Body Repairs – Water Leaks2967
Description and Operation2967
Water Leaks2967
501-26: Body Repairs – Vehicle Specific Information and Tolerance Checks2972
Description and Operation2972
Body and Frame2972
501-27: Front End Sheet Metal Repairs2979
Specification2979
Description and Operation2980
Front End Sheet Metal2980
Removal and Installation2983
Front Fender2983
Front Crossmember2986
Fender Apron Panel2990
Fender Apron Panel Reinforcement2994
Fender Apron Panel Closing Panel2997
Front Side Member3001
Side Member Deformation Element3014
Front Side Member Extension3016
Front Wheelhouse3020
Fender Apron Panel Front Extension3024
Front Side Member Side Extension3026
Auxiliary Front Crossmember3027
Front Side Member Side Extension Mounting3028
Front Side Member To Deformation Element Bracket3029
Suspension Top Mount3032
Front Side Member and Suspension Top Mount Assembly3038
Windshield Frame – Convertible3055
501-28: Roof Sheet Metal Repairs3060
Description and Operation3060
Roof3060
Removal and Installation3061
Roof Panel3061
501-29: Side Panel Sheet Metal Repairs3070
Description and Operation3070
Side Panel Sheet Metal3070
Removal and Installation3073
Rocker Panel3073
Bulkhead Lower Reinforcement3080
A-Pillar Assembly3082
A-Pillar Outer Panel3089
501-30: Rear End Sheet Metal Repairs3094
Description and Operation3094
Rear End Sheet Metal3094
Removal and Installation3097
Rear Wheelhouse Outer3097
Rear Inner Wheelhouse Half3099
Rear Outer Wheelhouse Half3104
Rear Lamp Mounting Panel3107
Spare Wheel Well3109
Rear Side Member Section3112
Quarter Panel Lower Extension3116
Quarter Panel Assembly – 2-Door3119
Quarter Panel Assembly – Convertible3125
Back Panel Assembly3132
Rear Side Member Closing Panel3136
Rear Side Member Reinforcement Panel3140
Water Drain Panel – Convertible3146
Water Drain Panel Reinforcement – Convertible3148
502: Frame and Mounting3150
502-00: Uni-Body, Subframe and Mounting System3150
Specification3150
Removal and Installation3151
Front Subframe – V8 50L Petrol/V8 S/C 50L Petrol3151
Rear Subframe – V8 50L Petrol/V8 S/C 50L Petrol3157
Rear Subframe Front Bushing (642534)3161
Rear Subframe Rear Bushing (642536)3164

DESCRIPTION:

Jaguar X150-XK 5.0L-5.0l SC Workshop Manual VIN B32753 to VIN B44939 – PDF DOWNLOAD

General Information:

About This Manual:

Description and Operation Introduction

• This manual covers diagnosis and testing and repair procedures.
• It is structured into groups and sections, with specific system sections collected together under their relevant group.
• A group covers a specific portion of the vehicle. The manual is divided into five groups, General Information, Chassis, Powertrain, Electrical and Body and Paint. The number of the group is the first number of a section number.
• Within Etis, the navigation tree will list the groups. After selecting a group the navigation tree will then list the sections within that group. Each section has a contents list detailing Specifications, Description and Operation, Diagnosis and Testing, General Procedures, Disassembly and Assembly, Removal and Installation.

G.B 25/01/25