JCB Engines Agco Sisu Power Tier 4 Final AWF Engines Service Manual – PDF DOWNLOAD

Description

 JCB Engines Agco Sisu Power Tier 4 Final AWF Engines Service Manual 

FILE DETAILS:

JCB Engines Agco Sisu Power Tier 4 Final AWF Engines Service Manual

Size: 27.5 MB
Fomat: PDF
Language: English
Brand: JCB
Type of machine: Engines Agco Sisu Power Tier 4 Final AWF Engines
Type of document: Service Manual
Model: 9806-6350
Page of number: 165

DESCRIPTION:

JCB Engines Agco Sisu Power Tier 4 Final AWF Engines Service Manual

TO THE USER:

This Workshop Manual is intended to assist with workshop operations and repair work. 5th Generation engines (types 33, 44, 49, 66, 74, 84 and 98) are generally of the same construction, so the same repair instructions will usually apply to various engine types. The differences between the various engine types, which affect repair work, are mentioned in the technical data and repair instructions.

• All measurements are in millimetres and valid when the temperature of the parts is +20°C, unless otherwise stated. Engines fulfil the emission requirements set by the authorities (AWF/ATF: EU97/68/EC Stage IV and EPA 40 CFR 1039 Tier 4 Final).
• The manufacturer guarantees that all engines of this type are equivalent to the engine that is officially approved. Please note that the service schedule should be followed carefully, especially when performing periodical maintenance.
• Any adjustment and repair work to the injection system or the engine control unit should only be carried out by a representative authorised by AGCO Power Inc. When performing any service or repair work, only use original AGCO Parts spare parts.
• Inadequate or delayed service and the use of parts other than original AGCO Parts spare parts will invalidate the responsibility of AGCO Power Inc. with respect to the fulfilment of the emission requirements.

TABLE OF CONTENTS:

JCB Engines Agco Sisu Power Tier 4 Final AWF Engines Service Manual

1 Introduction1-1
11 Safety instructions 1-3
12 To the user1-5
121 Engine type designations 1-5
122 Location of the engine serial number 1-6
123 Marking of the engine control unit 1-7
124 Lifting the engine 1-8
13 Engine construction1-10
131 Engine construction overview1-10
132 Technical data1-10
133 Cylinder block1-12
134 Flywheel housing1-12
135 Valve mechanism1-12
136 Cylinder head1-13
137 Crank mechanism1-13
138 Timing gears 1-13
139 Lubrication system 1-15
1310 Cooling system 1-16
1311 Air control system 1-17
2 Specifications 2-1
21 Technical data2-3
211 Cylinder block 2-3
212 Cylinder liners 2-4
213 Cylinder head 2-4
214 Valves and rockers2-6
215 Tappets and push rods2-7
216 Camshaft 2-7
217 Crankshaft2-8
218 Flywheel 2-12
219 Balancing unit2-12
2110 Timing gears2-13
2111 Connecting rod 2-13
2112 Piston, rings and pin2-14
2113 Lubrication system 2-16
2114 Oil pump2-16
2115 Thermostat 2-18
2116 Turbocharger2-19
22 Tightening torques 2-20
23 Special tools 2-22
231 Cylinder block tools 2-22
232 Timing gear and flywheel housing tools 2-23
233 Cylinder head and valve mechanism tools 2-24
234 Crank mechanism tools 2-25
235 Coolant pump tools 2-26
236 Engine control system and fuel system tools 2-27
3 Maintenance 3-1
31 Cylinder block3-5
311 Measuring cylinder liner wear 3-5
Table of contents
8370 79873
312 Removing cylinder liner3-6
313 Checking cylinder block3-6
314 Changing camshaft bushing3-6
315 Changing camshaft bushing3-7
316 Fitting plug at camshaft rear end 3-8
317 Oversize bushings for camshaft3-8
318 Fitting plug at camshaft rear end (oversize bushings)3-9
319 Fitting cylinder liner 3-10
32 Flywheel housing 3-14
321 Fitting flywheel housing 3-14
322 Changing crankshaft rear oil seal 3-14
33 Cylinder head3-16
331 Removing cylinder head 3-16
332 Removing valves 3-16
333 Checking cylinder head 3-16
334 Changing valve guides3-18
335 Machining valve seat 3-19
336 Changing valve seat rings3-19
337 Grinding valves 3-20
338 Fitting valves 3-21
339 Fitting cylinder head 3-21
34 Valve mechanism 3-23
341 Reconditioning valve mechanism 3-23
342 Changing camshaft or camshaft gear 3-24
343 Preparations for valve adjusting 3-25
344 Adjusting valves 3-26
35 Crankshaft3-29
351 Removing crankshaft 3-29
352 Checking crankshaft 3-29
353 Changing crankshaft gears3-30
354 Fitting crankshaft 3-31
355 Crankshaft hub piece 3-32
356 Viscose type vibration damper3-33
36 Connecting rods and pistons 3-34
361 Removing pistons together with connecting rods 3-34
362 Checking connecting rod 3-34
363 Changing piston rings3-36
364 Checking pistons 3-37
365 Fitting piston pin 3-38
366 Fitting piston together with connecting rod3-38
37 Changing connecting rod bearings 3-39
371 Piston pin bushing3-39
372 Big-end bearing 3-40
38 Counterbalance in 4 cylinder engines 3-41
381 Removing and disassembling counterbalance unit 3-41
382 Reconditioning counterbalance unit 3-41
383 Fitting counterbalance unit3-42
384 Changing crankshaft gear rim 3-42
39 Flywheel 3-44
391 Changing starter ring gear on flywheel3-44
392 Fitting flywheel 3-44
310 Timing gear assembly3-46
3101 Removing timing gear casing3-46
3102 Fitting timing gear casing3-47
3103 Fitting the crankshaft hub3-50
Table of contents
8370 79873
3104 Power take-off 3-51
3105 Fan drive device3-52
311 Lubrication system3-53
3111 Oil pressure regulating valve3-53
3112 Removing and dismantling lubricating oil pump 3-53
3113 Assembling and fitting lubricating oil pump 3-54
3114 Piston cooling nozzles 3-54
3115 Fitting oil sump gasket 3-55
3116 Lubricating oil cooler3-56
3117 Removing lubricating oil cooler 3-56
3118 Fitting lubricating oil cooler 3-57
3119 Lubricating oil quality requirements 3-57
31110 Oil sump capacity 3-58
31111 Closed crankcase ventilation 3-58
312 Cooling system3-60
3121 Coolant quality requirements3-60
3122 Thermostat 3-60
3123 Reconditioning coolant pump3-62
3124 Installing the cylinder head connection part 3-67
313 Air control system maintenance 3-69
3131 Checking the air cleaner 3-69
3132 Checking the inlet and exhaust pipes3-69
3133 Removing actuator of the high pressure turbocharger3-70
3134 Fitting actuator of the high pressure turbocharger3-70
3135 Removing the high pressure turbocharger3-70
3136 Checking the turbocharger 3-70
3137 Fitting the high pressure turbocharger 3-71
3138 Removing the EGR system 3-72
3139 Fitting the EGR system 3-72
31310 Removing the EGR actuator3-72
31311 Fitting the EGR actuator3-73
31312 EGR link rod 3-73
314 Fuel system3-74
3141 Fuel system3-74
3142 Technical data of the fuel system3-75
3143 Bleeding the fuel system3-76
3144 Measuring fuel feed pressure3-77
3145 Inspecting injectors 3-77
3146 High-pressure pump3-79
3147 Rail 3-81
3148 Fuel quality requirements3-84
3149 SCR system3-87
315 Engine control system3-92
3151 Service tool of the engine control system3-93
3152 Electronic diagnostic tool3-94
3153 Changing the electronic control unit 3-96
3154 Wiring sets 3-98
5 Index Index-1

 JCB ENGINES AGCO SISU POWER TIER 4 FINAL AWF ENGINES SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.