JCB Vibromax 1103 Single Drum Roller Service Repair Manual – PDF Download

Description

JCB Vibromax 1103 Single Drum Roller Service Repair Manual

Sample Page From The Manual:

JCB Vibromax 1103 Single Drum Roller Service Repair Manual

A steering pump, mounted to the rear of the vibration pump, provides the oil needed for steering. The steering pump is also a second charge pump in the propulsion/vibration circuit. The steering pump draws oil from the reservoir, passes it through the steering control valve, through the inline hydraulic filter, and into the charge circuit. The charge pump draws oil from reservoir, joins the steering oil at the filter, passes it through the filter and into the charge circuit. The 1103 has brakes at both the front drum and the rear axle. A spring applied-hydraulically released multi disc brake is part of the drum drive motor. The standard axle machine uses a spring applied-hydraulically released band brake at the intermediate gearbox while the heavy duty axle incorporates multiple disc brakes at the intermediate gearbox. Pressure testing of the 1103 has been made easier by placing all the test ports at a centrally located test station under the operators platform on the right side of the machine. The electrical system of the 1103 consists of a 12 volt battery, starter, alternator system, optional lighting and standard instrumentation.

Table of Contents:

JCB Vibromax 1103 Single Drum Roller Service Repair Manual

SECTION ONE
GENERAL INFORMATION
MACHINE DESCRIPTION 1 – 3
SERIAL NUMBERS 1 – 5
IDENTIFYING MACHINE COMPONENTS 1 – 6
SAFETY, GENERAL 1 – 7
SPARK ARRESTER 1 – 7
SAFETY, PERSONAL 1 – 7
SAFETY, MACHINE OPERATION 1 – 8
SAFETY, MAINTENANCE 1 – 9
GENERAL INFORMATION 1 – 12
CLEANING 1 – 12
INSPECTION 1 – 12
BEARINGS 1 – 12
NEEDLE BEARINGS 1 – 12
GEARS 1 – 12
OIL SEALS, O-RINGS, & GASKETS 1 – 12
SHAFTS 1 – 12
SERVICE PARTS 1 – 12
LUBRICATION 1 – 12
STANDARD TORQUE DATA 1 – 13
MACHINE SPECIFICATIONS 1 – 15
FLUID SPECIFICATIONS 1 – 17
DIESEL FUEL SPECIFICATION1 – 18
ENGINE OIL SPECIFICATION 1 – 19
TIRE BALLAST 1 – 20
SECTION TWO
ENGINE
CUMMINS ENGINE WARRANTY 2 – 3
ENGINE REMOVAL 2 – 4
SECTION THREE
ELECTRICAL
GENERAL INFORMATION 3 – 2
INSTRUMENT PANEL 3 – 4
UNDERSTANDING ELECTRICAL SCHEMATICS 3 – 7
UNDERSTANDING RELAYS 3 – 9
VIBROMAX RELAYS 3 – 11
STARTER/CHARGING CIRCUIT (before JKC8302000) 3 – 13
STARTER/CHARGING CIRCUIT (AFTER JKC8302000) 3 – 15
UNDERSTANDING BATTERIES 3 – 15
UNDERSTANDING ALTERNATORS 3 – 17
CHARGING SYSTEM DIAGNOSTICS 3 – 18
VOLTAGE CHECKS AT ALTERNATOR 3 – 19
SYSTEM LEAKAGE 3 – 19
CIRCUIT WIRING TEST 3 – 19
MEASURING ALTERNATOR OUTPUT 3 – 20
UNDERSTANDING STARTERS 3 – 20
STARTER SOLENOID 3 – 21
STARTER SYSTEM DIAGNOSTICS 3 – 21
SOLENOID CIRCUIT TEST 3 – 21
STARTER CIRCUIT WIRING TEST 3 – 22
STARTER MOTOR TEST 3 – 23
INSTRUMENTATION PANEL 3 – 25
EMERGENCY STOP SWITCH/ BRAKE SWITCH 3 – 27
VIBRATION CIRCUIT 3 – 29
VIBRATION AFTER JKC8300700 3 – 31
LIGHTING CIRCUIT 3 – 33
WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS 3 – 35
CAB WIRING 3 – 46
WIRE HARNESS 7250/16315 3 – 47
WIRE CHART 7250/16315 3 – 52
WIRE HARNESS 7250/16110 3 – 56
WIRE CHART 7250/16110 3 – 59
SECTION FOUR
HYDRAULIC
PUMP SUCTION LINES 4 – 2
HYDRAULIC COOLING SYSTEM 4 – 4
HYDRAULIC DRAIN LINES 4 – 6
HYDRAULIC TEST SYSTEM 4 – 8
HYDRAULIC TEST STATION 4 – 9
CHARGE SYSTEM 4 – 11
PROPULSION SYSTEM 4 – 13
MULTIFUNCTION VALVES 4 – 17
PROPULSION SYSTEM DIAGNOSTICS 4 – 18
INTERNAL LEAKAGE 4 – 18
PUMP SERVO CONTROL 4 – 19
VIBRATION SYSTEM 4 – 21
VIBRATION FREQUENCY 4 – 23
VIBRATION AMPLITUDE 4 – 25
VIBRATORY SYSTEM DIAGNOSTICS 4 – 26
STEERING SYSTEM 4 – 27
PARKING BRAKE SYSTEM 4 – 30
TOWING YOUR MACHINE 4 – 31
PARKING BRAKE DIAGNOSTICS 4 – 31
DIFFERENTIAL LOCK SYSTEM 4 – 35
HYDRAULIC SCHEMATIC 4 – 38
SECTION FIVE
FINAL DRIVES
GENERAL INFORMATION 5 – 2
OPERATION 5 – 3
KESSLER AXLE5 – 4
SPETH STANDARD AXLE 5 – 5
REAR AXLE REMOVAL 5 – 6
AXLE INSTALLATION 5 – 7
AXLE TUBE DISASSEMBLY 5 – 8
PLANETARY DISSASSEMBLY 5 – 10
DIFFERENTIAL LOCK REMOVAL 5 – 12
DIFFERENTIAL LOCK ASSEMBLY 5 – 13
AXLE TUBE AND PLANETARY ASSEMBLY 5 – 14
INTERMEDIATE GEARBOX DISASSEMBLY 5 – 18
INTERMEDIATE GEARBOX ASSEMBLY 5 – 20
DIFFERENTIAL DISASSEMBLY 5 – 22
DIFFERENTIAL ASSEMBLY 5 – 24
DRUM REMOVAL 5 – 29
DRUM INSTALLATION 5 – 29
DRUM DRIVE 5 – 30
DRUM DRIVE BEARING REMOVAL 5 – 34
DRUM DRIVE BEARING INSTALLATION 5 – 36
DRUM DRIVE MOTOR REPAIRS 5 – 36
SECTION SIX
PARKING BRAKE SYSTEM
DESCRIPTION 6 – 2
RELEASE AND TOWING 6 – 4
DRUM MOTOR BRAKE 6 – 5
DISASSEMBLY OF MOTOR BRAKE 6 – 6
ASSEMBLY OF MOTOR BRAKE 6 – 6
STANDARD AXLE BRAKE 6 – 8
BAND BRAKE ADJUSTMENT 6 – 9
BAND BRAKE CYLINDER 6 – 10
HEAVY DUTY AXLE BRAKE 6 – 11

6 July 1998
SECTION SEVEN
VIBRATION SYSTEM
VIBRATION SYSTEM 7 – 2
VIBRATION FREQUENCY 7 – 3
VIBRATION AMPLITUDE 7 – 5
VIBRATORY SYSTEM DIAGNOSTICS 7 – 6
LIFTING DEVICE 7 – 7
DRUM REMOVAL 7 – 8
DRUM INSTALLATION 7 – 8
EXCITER BEARING REMOVAL 7 – 9
EXCITER BEARING ASSEMBLY 7 – 14
SMOOTH DRUM SHAFT 7 – 15
PADFOOT DRUM SHAFT 7 – 16
SECTION EIGHT
STEERING SYSTEM
SPECIAL TOOLS 8 – 2
ARTICULATION JOINTS 8 – 3
JOINT DISASSEMBLY 8 – 5
JOINT ASSEMBLY 8 – 9
STEERING CYLINDER 8 – 12
SECTION NINE
CHASSIS
DRUM FRAME 9 – 2
REAR FRAME 9 – 3
SIDE FRAME 9 – 4
ENGINE COMPARTMENT PANELS 9 – 5
OPERATOR PLATFORM 9 – 6
ROLLOVER PROTECTION STRUCTURE 9 – 7
SECTION TEN
ATTACHMENTS
LEVELING BLADE 10 – 2
BLADE CONTROL 10 – 3
BLADE HYDRAULIC LINES 10 – 4

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JCB VIBROMAX 1103 SINGLE DRUM ROLLER SERVICE REPAIR MANUAL – PDF DOWNLOAD:

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