JCB Vibromax VM115 D/PD Fairfield Tier 2 Parts Catalogue 9802/4720 – PDF

Description

The JCB Vibromax VM115 D/PD Fairfield Tier 2 Parts Catalogue 9802/4720 is the illustrated spare parts book for the VM115 series tandem vibratory rollers built in the FAIRFIELD Tier 2 D/PD configuration, issued under document number 9802/4720 and covering machine serials 01802290-01802999. Every major assembly on these rollers is drawn in exploded isometric form with numbered balloons, and each balloon is tied back to a part number, a description and the quantity needed. Because the book is split by machine build and by serial-number break, it lets you order the right component the first time rather than guessing at a number that has already been replaced.

File Details

• Manual type: Illustrated parts catalogue / spare parts book
• Brand: JCB Vibromax
• Model range: VM115D, VM115PD, VM115HD, VM115HPD
• Document number: 9802/4720
• Build covered: FAIRFIELD Tier 2 D/PD
• Serial range: 01802290-01802999
• Language: Bilingual – English section headings with Spanish part descriptions
• File format: PDF

Chapters Covered

• B1 Roller Frame, Chassis and Drum Guards – roller frame VM115D/PD and VM115D/HD, rear chassis including hydraulic tank, door, steps for both sides of the serial split, engine cover, engine cover locking mechanism, grille, centre pivot in both build versions, cooler cover, side flap assembly, tamping foot scraper (PD build), Vulkollan scraper (D build), scraper (D build), PD shells with scraper and bearing
• B2 Cab and Operator Station – cab base, seat and seat base, seat components, seatbase components, handrails front and rear, other bodywork items, ROPS and FOPS frame, sun roof, hand rail, instrument panel cover, ROPS cab assembly, cab door left hand side up to s/n 2900827, cab door right hand side, closure mechanism from serial 2900828
• B5 Machine Decals – machine decals, VM115HD decal set, general decals, warning and maintenance decal sheets, VM115D/PD/HD/HPD JCB livery 2010 set
• C1-C3 Machine Electrics – reverse alarm, rotation light, machine electrics with cab, machine electrics without cab, horn, machine lighting without cab, wiring looms, engine electrics and battery, engine switches, fuse box and relays, instrument panel, air conditioning and heater units, air conditioning water system, air conditioning system pipework, heater unit, digital compaction unit, ROPS cab electrics, switches
• D1-D3 Controls – controls for drive and vibration, controls for drive, throttle and vibration, steering column complete, steering column assembly up to s/n 18 021 99, steering column assembly from s/n 18 022 00
• E1-E4 Hydraulic Circuits – propulsion circuit, drive circuit up to s/n 18 020 44, steering circuit, filter circuit, brake circuit, cooler circuit, leakage return line, pressure test point circuit, hydraulic pump and pump drive, hydraulic motor for rear axle drive, gearbox for roller drum, transmission for roller drum (Fairfield), hydraulic filter, steering ram
• F1-F3 Drum, Suspension and Axle – exciter complete (Rexroth), drum suspension left hand and right hand side (Rexroth), suspension left hand (Fairfield), scraper bar (Fairfield), rear axle (Rexroth), centre casing for rear axle, differential assembly, hub and components with halfshaft and housing, rear axle brakes, drop gearbox, smooth drum, tamping foot drum (PD build), wheels and tyres in both fitments, PD shells with scraper and bearing
• V41-V57 JCB444 Engine Installation – engine assembly 320/40090 and mT3 320/40293, engine mountings, air filters, pre-cleaner filter, air induction hoses and mountings, exhaust system, cooler installation and hoses, cooler components, water tank in both build versions, cylinder block drain, fan and guards, accessory pulley with fan, lower idler pulley, low pressure fuel system, fuel sediment filters, fuel filter lubricity T2 option, oil level dipstick and tube, air conditioning compressor, engine oil drain

Read as a whole, this parts catalogue gives a workshop or parts counter a complete, drawing-by-drawing breakdown of the VM115 roller. It is not a repair manual and it does not contain torque figures or service procedures – what it does contain is the exact parts structure of the machine, assembly by assembly, which is the thing that actually stops a rebuild. You can see how a group goes together, which fasteners and seals sit between the major castings, and which items are sold as complete units rather than as individual components.

Serial Number Breaks You Need to Check

A large part of the value in the VM115 D/PD Fairfield Tier 2 parts catalogue is that it separates the machine by build. Several sections are duplicated specifically because the parts changed at a known serial number, and ordering from the wrong column is the most common cause of a wrong part arriving. The breaks flagged in the book include steps split at 1802239 and 1802240, the engine cover locking mechanism split at 29 006 60, the centre pivot split at 1802300 and 1802301, the cooler cover split at JCB 18 021 19, the cab doors split at serial 2900827 with the closure mechanism changing from 2900828, the cab glazing and wiper motor changing at Cab 962, and the steering column assembly changing at serial 18 022 00. Confirm your machine’s serial plate before you order.

Superseded Part Numbers Are Shown

Where a part number has been replaced, the catalogue does not simply drop the old entry. It shows the original number alongside the current one, marked as superseded, with the replacement listed underneath. On a machine of this age that is genuinely useful: if you are holding an old stock number, a dealer printout or a hand-written note from a previous repair, you can trace it forward to the number that is actually being supplied today. Plenty of the fasteners, washers, seals and covers in this book appear in exactly that form.

Machines and Engine Variants Covered

The catalogue covers the VM115 in its D and PD drum builds as well as the HD and HPD variants, and it includes the JCB444 engine installation in both ratings shown – the 320/40090 unit at 125 Bhp with 12V TCA and 10 inch SAE, and the mT3 320/40293 at 93 kW / 125 BHP. Drum suspension and exciter sections are given for both the Rexroth and Fairfield builds, so the book stays usable across the production run rather than only for one supplier period.

Why This Beats a Parts Counter Phone Call

Exploded drawings let you point at the exact item you need instead of describing it. When a hydraulic hose or a cab hinge has failed, being able to see the assembly, identify the callout number, read the part number and check the quantity means one order instead of two. The same applies to the decal sets, the ROPS cab glazing, the fuse box and relay layout, and the air conditioning pipework – all of it is laid out visually rather than buried in a text list.

This JCB Vibromax VM115 D/PD Fairfield Tier 2 Parts Catalogue 9802/4720 covers everything from the roller frame and centre pivot through the cab, the hydraulic circuits, the drum suspension and the JCB444 engine installation, so it supports ordering, rebuilding and inspecting the whole machine rather than a single system. Getting the correct part number matters on a roller of this size: a wrong seal or a wrong hinge plate costs a stripped-down machine and a second delivery. The file is delivered instantly as a PDF after payment – no shipping, no waiting – and it opens on any phone, tablet or computer, with every page printable so you can take the relevant drawing out to the machine and work from it directly.

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