JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121811) – PDF DOWNLOAD En

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JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121811) – PDF DOWNLOAD En

TABLE OF CONTENTS:

JLG 100SX 110SX 110SXJ 120SXJ Parts Manual (3121811) – PDF DOWNLOAD En

SECTION 1 FRAME.................................................................  7
	FIGURE 1-1. FRAME, VALVES AND SHIELDS INSTALLATION..........................  8
	FIGURE 1-2. VALVE ASSEMBLY - HYDRO AIR...................................... 12
	FIGURE 1-3. STEERING AND AXLES INSTALLATION................................. 14
	FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS.............................. 18
	FIGURE 1-5. DRIVE HUB ASSEMBLY.............................................. 20
	FIGURE 1-6. DRIVE MOTOR ASSEMBLY - REXROTH.................................. 24
	FIGURE 1-7. JACK CYLINDER INSTALLATION...................................... 26
	FIGURE 1-8. JACK VALVE ASSEMBLY - HYDRO AIR................................. 28
SECTION 2 TURNTABLE............................................................. 31
	FIGURE 2-1. TURNTABLE, BOOM AND SWITCHES INSTALLATION....................... 32
	FIGURE 2-2. VALVES INSTALLATION - TURNTABLE MOUNTED......................... 36
	FIGURE 2-3. VALVES ASSEMBLY - HYDRO AIR..................................... 40
	FIGURE 2-4. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION.... 44
	FIGURE 2-5. SWING DRIVE AND BEARING INSTALLATION............................ 46
	FIGURE 2-6. SWING MOTOR ASSEMBLY............................................ 50
	FIGURE 2-7. SWING BRAKE ASSEMBLY............................................ 52
	FIGURE 2-8. SWING HUB ASSEMBLY.............................................. 54
	FIGURE 2-9. LOAD MANAGEMENT INSTALLATION.................................... 56
	FIGURE 2-10. GROUND CONTROLS INSTALLATION................................... 58
	FIGURE 2-11. REMOTE DRIVE CONTROL BOX ASSEMBLY.............................. 62
	FIGURE 2-12. DEUTZ F4L-912 ENGINE INSTALLATION.............................. 64
	FIGURE 2-13. PUMP COUPLING INSTALLATION..................................... 72
	FIGURE 2-14. PUMP ASSEMBLY - SUNSTRAND...................................... 74
	FIGURE 2-15. PUMP ASSEMBLY - HYDRO-AIR...................................... 78
	FIGURE 2-16. TANKS INSTALLATION............................................. 80
	FIGURE 2-17. HOOD INSTALLATION (PRIOR TO S/N 55762)......................... 84
	FIGURE 2-18. HOOD INSTALLATION (S/N 55762 TO PRESENT)....................... 88
	FIGURE 2-19. OIL COOLER INSTALLATION........................................ 92
SECTION 3 BOOM.................................................................. 95
	FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION........................... 96
	FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION........................... 97
	FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES.......................................106
	FIGURE 3-3. JIB BOOM INSTALLATION...........................................110
	FIGURE 3-4. EXTEND-A-REACH INSTALLATION.....................................112
	FIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION...........116
	FIGURE 3-6. BOOM WIPERS INSTALLATION........................................120
SECTION 4 PLATFORMS.............................................................123
	FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION................................124
	FIGURE 4-2. PLATFORM SUPPORT & ROTATOR INSTALLATION (100SX/110SX)...........128
	FIGURE 4-3. PLATFORM SUPPORT & ROTATOR INSTALLATION (110SXJ/120SXJ).........132
	FIGURE 4-4. ROTATOR MOTOR ASSEMBLY..........................................134
	FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY.......................................136
	FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT & SWING)..............................140
	FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE & STEER).............................142
	FIGURE 4-8. CONTROLLER ASSEMBLY (SPEED).....................................146
	FIGURE 4-9. SOFT TOUCH SYSTEM INSTALLATION..................................148
SECTION 5 CYLINDERS.............................................................151
	FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY................................152
	FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY................................154
	FIGURE 5-3. BOOM LIFT CYLINDER ASSEMBLY.....................................156
	FIGURE 5-4. EXTEND-A-REACH LEVEL CYLINDER ASSEMBLY..........................158
	FIGURE 5-5. EXTEND-A-REACH LIFT CYLINDER ASSEMBLY...........................160
	FIGURE 5-6. JACK CYLINDER ASSEMBLY..........................................162
	FIGURE 5-7. MASTER CYLINDER ASSEMBLY........................................164
	FIGURE 5-8. STEER CYLINDER ASSEMBLY.........................................166
	FIGURE 5-9. TIE ROD CYLINDER ASSEMBLY.......................................168
	FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY....................................170
SECTION 6 HYDRAULICS............................................................173
	FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (4WD/DEUTZ ENGINE)....................174
	FIGURE 6-2. HYDRAULIC DIAGRAM - T/T & BOOM..................................178
	FIGURE 6-3. HYDRAULIC DIAGRAM - STEER.......................................182
	FIGURE 6-4. HYDRAULIC DIAGRAM - LIFTING JACKS...............................184
	FIGURE 6-5. HYDRAULIC DIAGRAM LIST..........................................186
SECTION 7 ELECTRICAL............................................................187
	FIGURE 7-1. ELECTRICAL DIAGRAM LIST.........................................188
	FIGURE 7-2. ELECTRICAL SCHEMATIC - 100SX/110SX..............................190
	FIGURE 7-3. ELECTRICAL SCHEMATIC - 110SXJ...................................194
	FIGURE 7-4. ELECTRICAL SCHEMATIC - 120SXJ...................................198
	FIGURE 7-5. HARNESS COMPONENTS INSTALLATION.................................202
SECTION 8 DECALS................................................................211
	FIGURE 8-1. DECALS INSTALLATION.............................................212
SECTION 9 RECOMMENDED SERVICE PARTS STOCK.......................................219
SECTION 10 SPECIAL OPTIONS......................................................221

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