JLG 1200SJP 1500SJ Illustrated Parts Manual 3121263 – PDF DOWNLOAD

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JLG 1200SJP 1500SJ Illustrated Parts Manual 3121263 – PDF DOWNLOAD

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JLG 1200SJP 1500SJ Illustrated Parts Manual 3121263 – PDF DOWNLOAD

Language : English
Pages :344
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

JLG 1200SJP 1500SJ Illustrated Parts Manual 3121263 – PDF DOWNLOAD

SECTION 1 – FRAME 7
FIGURE 1-1 AXLE INSTALLATIONS 8
FIGURE 1-2 STEER INSTALLATION 12
FIGURE 1-3 TIRE AND WHEEL DRIVE INSTALLATION 14
FIGURE 1-4 DRIVE HUB ASSEMBLY – BONFIGLIOLI 16
FIGURE 1-5 DRIVE HUB ASSEMBLY – REGGIANA RIDUTTORI 20
FIGURE 1-6 DRIVE MOTOR ASSEMBLY 24
FIGURE 1-7 FRAME VALVES AND COVERS INSTALLATION 26
FIGURE 1-8 TRACTION VALVE ASSEMBLY 30
SECTION 2 – TURNTABLE 33
FIGURE 2-1 VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS 34
FIGURE 2-2 MAIN VALVE ASSEMBLY 38
FIGURE 2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION 42
FIGURE 2-4 SWING MOTOR/HUB ASSEMBLY 44
FIGURE 2-5 CATERPILLAR ENGINE INSTALLATION 50
FIGURE 2-6 DEUTZ TD2011 ENGINE INSTALLATION 58
FIGURE 2-7 DEUTZ TCD2 9L4 ENGINE INSTALLATION 66
FIGURE 2-8 PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) 78
FIGURE 2-9 PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) 84
FIGURE 2-10 PUMP ASSEMBLY (SAUER TANDEM) 90
FIGURE 2-11 PUMP ASSEMBLY (SAUER PISTON) 94
FIGURE 2-12 PUMP ASSEMBLY (SAUER GEAR) 98
FIGURE 2-13 TANK INSTALLATION 100
FIGURE 2-14 ROTARY COUPLING AND COLLECTOR RING INSTALLATION 104
FIGURE 2-15 HYDRAULIC OIL COOLER INSTALLATION – CATERPILLAR AND DEUTZ TD2011 ENGINES (OPTIONAL) 106
FIGURE 2-16 HYDRAULIC OIL COOLER INSTALLATION – DEUTZ TCD2 9L4 ENGINES (OPTIONAL) 108
FIGURE 2-17 GROUND CONTROLS INSTALLATION 110
FIGURE 2-18 ACCESSORIES INSTALLATION 114
FIGURE 2-19 ENGINE TRAY JACK INSTALLATION 118
FIGURE 2-20 HOOD INSTALLATION (PRIOR TO SN 0300195071) 122
FIGURE 2-21 HOOD INSTALLATION (SN 0300195071 TO PRESENT) 128
FIGURE 2-22 2500W GENERATOR INSTALLATION (OPTIONAL) 132
FIGURE 2-23 7500W SKYPOWER GENERATOR INSTALLATION – CATERPILLAR MACHINES 136
FIGURE 2-24 7500W SKYPOWER GENERATOR INSTALLATION – DEUTZ MACHINES (Prior to SN 0300182753) 142
FIGURE 2-25 7500W SKYPOWER GENERATOR INSTALLATION – DEUTZ MACHINES (SN 0300182753 to Present) 148
FIGURE 2-26 CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) 154
SECTION 3 – BOOM 157
FIGURE 3-1 BOOM INSTALLATION 158
FIGURE 3-2 BOOM ASSEMBLY 160
FIGURE 3-3 JIB INSTALLATION 166
FIGURE 3-4 ACTUATOR ASSEMBLY 170
FIGURE 3-5 POWER TRACK INSTALLATION 172
FIGURE 3-6 BOOM SENSORS AND SWITCHES INSTALLATION 178
FIGURE 3-7 PLATFORM SUPPORT AND VALVES (BOOM MOUNTED) INSTALLATIONS 182
FIGURE 3-8 PLATFORM VALVE ASSEMBLY 184
FIGURE 3-9 JIB VALVE ASSEMBLY 186
FIGURE 3-10 ENCLOSURE BOX ASSEMBLY 190
SECTION 4 – PLATFORM 193
FIGURE 4-1 PLATFORM COMPONENTS INSTALLATION 194
FIGURE 4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) 200
FIGURE 4-3 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) 202
FIGURE 4-4 PLATFORM CONSOLE ASSEMBLY 204
FIGURE 4-5 CONTROLLER ASSEMBLY (LIFT AND SWING) 208
FIGURE 4-6 CONTROLLER ASSEMBLY – LIFT AND SWING (SN 0300188534 TO PRESENT) 210
FIGURE 4-7 CONTROLLER ASSEMBLY (DRIVE AND STEER) 214
FIGURE 4-8 CONTROLLER ASSEMBLY – DRIVE AND STEER (SN 0300188534 TO PRESENT) 218
SECTION 5 – CYLINDER 221
FIGURE 5-1 AXLE EXTENSION CYLINDER ASSEMBLY 222
FIGURE 5-2 AXLE LOCKOUT CYLINDER ASSEMBLY 224
FIGURE 5-3 LEVEL (JIB) CYLINDER ASSEMBLY 226
FIGURE 5-4 LEVEL (PLATFORM) CYLINDER ASSEMBLY 228
FIGURE 5-5 LIFT (BOOM) CYLINDER ASSEMBLY 230
FIGURE 5-6 LIFT (JIB) CYLINDER ASSEMBLY 232
FIGURE 5-7 LOCK (JIB) CYLINDER ASSEMBLY 234
FIGURE 5-8 STEER CYLINDER ASSEMBLY 236
FIGURE 5-9 TELESCOPE (JIB) CYLINDER ASSEMBLY 238
FIGURE 5-10 TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY 240
SECTION 6 – HYDRAULIC 243
FIGURE 6-1 HYDRAULIC DIAGRAM – BOOM 244
FIGURE 6-2 HYDRAULIC DIAGRAM – DRIVE 246
FIGURE 6-3 HYDRAULIC DIAGRAM – OSCILLATING AXLE 248
FIGURE 6-4 HYDRAULIC DIAGRAM – STEER 250
FIGURE 6-5 HYDRAULIC DIAGRAM – TURNTABLE 252
FIGURE 6-6 HYDRAULIC DIAGRAM LIST 256
SECTION 7 – ELECTRICAL 259
FIGURE 7-1 ELECTRICAL DIAGRAM LIST 260
FIGURE 7-2 HARNESS COMPONENTS INSTALLATION 262
FIGURE 7-3 HARNESS COMPONENTS INSTALLATION 284
SECTION 8 – DECALS 305
FIGURE 8-1 DECAL INSTALLATION (ANSI SPEC) 306
FIGURE 8-2 DECAL INSTALLATION (ANSI EXPORT SPECS) 310
FIGURE 8-3 DECAL INSTALLATION (AUSTRALIAN AND CE SPECS) 316
SECTION 9 – RECOMMENDED SERVICE PARTS STOCK 319
FIGURE 9-1 MODEL 1500SJ STANDARD PARTS 320
FIGURE 9-2 MODEL 1500SJ VARIABLE PARTS 322
SECTION 10 – SPECIAL OPTIONS 323
FIGURE 10-1 SPECIAL OPTIONS 324
PART NUMBER INDEX 329

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