JLG 30E 35E N35E 40E N40E 45E Parts Manual (3120862) – PDF DOWNLOAD (Eng)

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JLG 30E 35E N35E 40E N40E 45E Parts Manual (3120862) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 30E 35E N35E 40E N40E 45E Parts Manual (3120862) – PDF DOWNLOAD

SECTION 1 - FRAME..........................................................................................................................  7
	FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC.........................................................................  8
	FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.............................................. 12
	FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION.......................................................................................... 16
	FIGURE 1-4. DRIVE BRAKE ASSEMBLY....................................................................................................... 20
	FIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC...................................................................................... 22
	FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRIC............................................................. 24
	FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)......................................................................... 26
	FIGURE 1-8. BATTERY CHARGER ASSEMBLY - 220V/50HZ....................................................................................... 32
	FIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ (SERVICE REPLACEMENT - DUTCH/FRENCH/GERMAN/ITALIAN/SPANISH SPECS)..................... 36
	FIGURE 1-10. BATTERY CHARGER ASSEMBLY - 110-220V/50HZ.................................................................................. 38
	FIGURE 1-11. BATTERY CHARGER ASSEMBLY - 110-240V/50HZ.................................................................................. 40
	FIGURE 1-12. HYDRAULIC COMPONENTS AND COVERS INSTALLATION (FRAME MOUNTED).............................................................. 42
SECTION 2 - TURNTABLE...................................................................................................................... 45
	FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC.............................................................. 46
	FIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35ELECTRIC.............................................................. 48
	FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC & 45ELECTRIC................................................. 50
	FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC....................................................... 54
	FIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30ELECTRIC & 35ELECTRIC........................................... 58
	FIGURE 2-6. SWING BEARING ASSEMBLY - MODELS 30ELECTRIC & 35ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT).............................. 60
	FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40ELECTRIC & 45ELECTRIC........................................... 62
	FIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC & 45ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT).............................. 64
	FIGURE 2-9. SWING MOTOR ASSEMBLY....................................................................................................... 66
	FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC................................................................ 68
	FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC, & 45ELECTRIC..................................... 72
	FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC........................................................................ 76
	FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC........................................................................ 78
	FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC........................................................... 82
SECTION 3 - BOOM........................................................................................................................... 85
	FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRIC..................................................................... 86
	FIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRIC..................................................................... 90
	FIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC & 45ELECTRIC........................................................................ 94
	FIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC............................................. 98
	FIGURE 3-5. UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC................................................102
SECTION 4 - PLATFORMS......................................................................................................................105
	FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC....................................................................106
	FIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35ELECTRIC, 40ELECTRIC & 45ELECTRIC...........................................110
	FIGURE 4-3. ROTATOR MOTOR/PUMP/TANK ASSEMBLY...........................................................................................114
	FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY..................................................................................................116
	FIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER).............................................................................................120
SECTION 5 - CYLINDER.......................................................................................................................123
	FIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC..................................................................................124
	FIGURE 5-2. UPPER CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.....................................................126
	FIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC & 45ELECTRIC..............................................................130
	FIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC................................................134
	FIGURE 5-5. MASTER CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC......................................................138
	FIGURE 5-6. PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC............................................140
	FIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.......................................................142
	FIGURE 5-8. STEER CYLINDER ASSEMBLIES..................................................................................................144
	FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.................................................146
	FIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30ELECTRIC..........................................................................148
	FIGURE 5-11. OPTIONAL CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.......................................150
SECTION 6 - HYDRAULICS.....................................................................................................................153
	FIGURE 6-1. HYDRAULICS DIAGRAM LIST....................................................................................................154
	FIGURE 6-2. HYDRAULIC DIAGRAM - 30ELECTRIC.............................................................................................156
	FIGURE 6-3. HYDRAULIC DIAGRAM - 35ELECTRIC.............................................................................................158
	FIGURE 6-4. HYDRAULIC DIAGRAM - 40ELECTRIC & 45ELECTRIC................................................................................160
SECTION 7 - ELECTRICAL.....................................................................................................................163
	FIGURE 7-1. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 30ELECTRIC.......................................................................164
	FIGURE 7-2. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 35ELECTRIC/40ELECTRIC/45ELECTRIC.................................................166
	FIGURE 7-3. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36544).....................................170
	FIGURE 7-4. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36544 to Present)..........................174
	FIGURE 7-5. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36648)...............178
	FIGURE 7-6. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36648 to Present)....182
	FIGURE 7-7. HARNESS COMPONENTS INSTALLATION............................................................................................186
SECTION 8 - DECALS.........................................................................................................................195
	FIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC...........................................................................................196
	FIGURE 8-2. DECALS INSTALLATION - 35ELECTRIC...........................................................................................200
	FIGURE 8-3. DECALS INSTALLATION - 40ELECTRIC & 45ELECTRIC..............................................................................204
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK................................................................................................209
	FIGURE 9-1. 30/35/40/45 ELECTRIC LIFTS STANDARD PARTS..................................................................................210
	FIGURE 9-2. 30/35/40/45 ELECTRIC LIFTS VARIABLE PARTS..................................................................................212
SECTION 10 - SPECIAL OPTIONS...............................................................................................................213
	FIGURE 10-1. SPECIAL OPTIONS...........................................................................................................214
PART NUMBER INDEX..........................................................................................................................217

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