JLG 340AJ Parts Manual (3121739) – PDF Download (Eng)

Description

JLG 340AJ Parts Manual (3121739) – PDF Download

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

JLG 340AJ Parts Manual (3121739) – PDF Download

SECTION 1 - FRAME..................................................................................................................................... 13
	FIGURE 1-1. STEERING INSTALLATION................................................................................................................. 14
	FIGURE 1-2. OSCILLATING AXLE INSTALLATION......................................................................................................... 16
	FIGURE 1-3. DRIVE VALVES INSTALLATION............................................................................................................. 18
	FIGURE 1-4. FLOW DIVIDER VALVE ASSEMBLY........................................................................................................... 20
	FIGURE 1-5. DRIVE INSTALLATION.................................................................................................................... 22
	FIGURE 1-6. DRIVE MOTOR ASSEMBLY.................................................................................................................. 24
	FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLY.............................................................................................................. 26
	FIGURE 1-8. TIRE AND WHEEL INSTALLATION - 7X18 SOLID CUSHION...................................................................................... 30
	FIGURE 1-9. TIRE AND WHEEL INSTALLATION - 7X18 SOLID CUSHION NON-MARKING.......................................................................... 32
	FIGURE 1-10. TIRE AND WHEEL INSTALLATION - 9X20 FOAM-FILLED....................................................................................... 34
	FIGURE 1-11. TIRE AND WHEEL INSTALLATION - 9X20 FOAM-FILLED NON-MARKING........................................................................... 36
	FIGURE 1-12. TIRE AND WHEEL INSTALLATION - 9X20 PNEUMATIC......................................................................................... 38
	FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 9X20 PNEUMATIC WITH TIRE SEALANT....................................................................... 40
	FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 9X20 PNEUMATIC NON-MARKING............................................................................. 42
	FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 9X20 PNEUMATIC NON-MARKING WITH TIRE SEALANT........................................................... 44
	FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33 X 12LL500 TURF/SAND PNEUMATIC....................................................................... 46
	FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 33 X 12LL500 TURF/SAND FOAM FILLED..................................................................... 48
	FIGURE 1-18. FRAME SHIELDS INSTALLATION........................................................................................................... 50
SECTION 2 - TURNTABLE................................................................................................................................. 53
	FIGURE 2-1. CONTROL VALVE AND CHARGE FILTER INSTALLATION - TURNTABLE.............................................................................. 54
	FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY........................................................................................................... 56
	FIGURE 2-3. SWING DRIVE INSTALLATION (DOHI)....................................................................................................... 58
	FIGURE 2-4. SWING DRIVE INSTALLATION (JING WEI)................................................................................................... 60
	FIGURE 2-5. SWING MOTOR ASSEMBLY.................................................................................................................. 62
	FIGURE 2-6. SWING BEARING ASSEMBLY................................................................................................................ 64
	FIGURE 2-7. TANK INSTALLATION (DIESEL MACHINES)................................................................................................... 66
	FIGURE 2-8. TANK INSTALLATION (GAS MACHINES)...................................................................................................... 68
	FIGURE 2-9. HYDRAULIC TANK ASSEMBLY............................................................................................................... 70
	FIGURE 2-10. FUEL TANK ASSEMBLY (DIESEL MACHINES)................................................................................................. 72
	FIGURE 2-11. FUEL TANK ASSEMBLY (GAS MACHINES) (SN 0300200802 through 0300228556)................................................................. 74
	FIGURE 2-12. FUEL TANK ASSEMBLY (GAS MACHINES) (SN 0300228557 through 0300272222)................................................................. 76
	FIGURE 2-13. KIT, LOCKABLE FUEL CAP (DIESEL MACHINES ONLY) (OPTIONAL)............................................................................. 78
	FIGURE 2-14. LP TANK ASSEMBLY (GAS MACHINES ONLY)................................................................................................. 80
	FIGURE 2-15. ELECTRICAL COMPONENTS INSTALLATION (ALL SPECS EXCEPT CE)............................................................................. 82
	FIGURE 2-16. ELECTRICAL COMPONENTS INSTALLATION (CE SPEC)......................................................................................... 84
	FIGURE 2-17. BATTERY INSTALLATION................................................................................................................. 86
	FIGURE 2-18. STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL)......................................................................................... 88
	FIGURE 2-19. STROBE LIGHT INSTALLATION (BLUE) (OPTIONAL) (SN 0300200802 through 0300217809)....................................................... 90
	FIGURE 2-20. STROBE LIGHT INSTALLATION (BLUE) (OPTIONAL) (SN 0300217810 through 0300257078)....................................................... 92
	FIGURE 2-21. STROBE LIGHT INSTALLATION (BLUE) (OPTIONAL) (SN 0300257079 through 0300272222)....................................................... 94
	FIGURE 2-22. STROBE LIGHT INSTALLATION (RED) (OPTIONAL) (SN 0300200802 through 0300218349)........................................................ 96
	FIGURE 2-23. STROBE LIGHT INSTALLATION (RED) (OPTIONAL) (SN 0300218350 through 0300257078)........................................................ 98
	FIGURE 2-24. STROBE LIGHT INSTALLATION (RED) (OPTIONAL) (SN 0300257079 through 0300272222)........................................................100
	FIGURE 2-25. TURNTABLE FLOODLIGHT INSTALLATION (OPTIONAL).........................................................................................102
	FIGURE 2-26. HEAD AND TAIL LIGHT INSTALLATION (OPTIONAL)..........................................................................................104
	FIGURE 2-27. GROUND CONTROL ASSEMBLY (ALL SPECS EXCEPT CE)........................................................................................106
	FIGURE 2-28. GROUND CONTROL ASSEMBLY (CE SPEC)....................................................................................................108
	FIGURE 2-29. KEY SWITCH INSTALLATION..............................................................................................................110
	FIGURE 2-30. HOODS INSTALLATION...................................................................................................................112
	FIGURE 2-31. ENGINE SIDE HOOD ASSEMBLY............................................................................................................116
	FIGURE 2-32. TANK SIDE HOOD ASSEMBLY..............................................................................................................118
	FIGURE 2-33. KUBOTA ENGINE HOOD COMPONENTS (WITHOUT ARCTIC PACKAGE)...............................................................................120
	FIGURE 2-34. KUBOTA ENGINE WITH 4000W GENERATOR HOOD COMPONENTS (WITHOUT ARCTIC PACKAGE)..........................................................122
	FIGURE 2-35. KUBOTA ENGINE HOOD COMPONENTS (WITH ARCTIC PACKAGE)..................................................................................124
	FIGURE 2-36. KUBOTA ENGINE WITH 4000W GENERATOR HOOD COMPONENTS (WITH ARCTIC PACKAGE).............................................................126
	FIGURE 2-37. GM ENGINE HOOD COMPONENTS (WITHOUT ARCTIC PACKAGE)...................................................................................128
	FIGURE 2-38. GM ENGINE HOOD COMPONENTS (WITH ARCTIC PACKAGE)......................................................................................130
SECTION 3 - ENGINE....................................................................................................................................133
	FIGURE 3-1. GM ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE).......................................................................................134
	FIGURE 3-2. GM ENGINE INSTALLATION (WITH ARCTIC PACKAGE)..........................................................................................136
	FIGURE 3-3. GM ENGINE AND PUMP SUB-ASSEMBLY.......................................................................................................138
	FIGURE 3-4. GM ENGINE ASSEMBLY (SN 0300200802 through 0300201321).................................................................................140
	FIGURE 3-5. GM ENGINE ASSEMBLY (SN 0300201322 through 0300272222).................................................................................144
	FIGURE 3-6. KUBOTA ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)...................................................................................150
	FIGURE 3-7. KUBOTA ENGINE INSTALLATION WITH 4000W GENERATOR (WITHOUT ARCTIC PACKAGE)..............................................................154
	FIGURE 3-8. KUBOTA ENGINE INSTALLATION (WITH ARCTIC PACKAGE)......................................................................................158
	FIGURE 3-9. KUBOTA ENGINE INSTALLATION WITH 4000W GENERATOR (WITH ARCTIC PACKAGE).................................................................162
	FIGURE 3-10. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (SN 0300200802 through 0300253888)...............................................................166
	FIGURE 3-11. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (SN 0300253888 through 0300272222)...............................................................168
	FIGURE 3-12. KUBOTA ENGINE WITH 4000W GENERATOR AND PUMP SUB-ASSEMBLY (SN 0300200802 through 0300253888)..........................................170
	FIGURE 3-13. KUBOTA ENGINE WITH 4000W GENERATOR AND PUMP SUB-ASSEMBLY (SN 0300253888 through 0300272222)..........................................172
	FIGURE 3-14. KUBOTA ENGINE ASSEMBLY (SN 0300200802 through 0300253888)............................................................................174
	FIGURE 3-15. KUBOTA ENGINE ASSEMBLY (SN 0300253888 through 0300272222)............................................................................178
	FIGURE 3-16. KUBOTA ENGINE ASSEMBLY WITH 4000W GENERATOR  (SN 0300200802 through 0300253888)......................................................182
	FIGURE 3-17. KUBOTA ENGINE ASSEMBLY WITH 4000W GENERATOR  (SN 0300253888 through 0300272222)......................................................186
	FIGURE 3-18. KUBOTA ENGINE COMPONENTS (SN 0300200802 through 0300253888)..........................................................................190
	FIGURE 3-19. KUBOTA ENGINE COMPONENTS (SN 0300253888 through 0300272222)..........................................................................194
	FIGURE 3-20. AXIAL PUMP ASSEMBLY..................................................................................................................198
	FIGURE 3-21. GEAR PUMP ASSEMBLY...................................................................................................................202
	FIGURE 3-22. 2800W GENERATOR INSTALLATION - GM ENGINE MACHINES 220V/50HZ GENERATOR (ANSI EXPORT AND CHINA SPECS)..................................204
	FIGURE 3-23. 2800W GENERATOR INSTALLATION - KUBOTA ENGINE MACHINES 120V/50HZ GENERATOR (CE SPECS).................................................208
	FIGURE 3-24. 2800W GENERATOR INSTALLATION - KUBOTA ENGINE MACHINES 220V/50HZ GENERATOR (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)..............212
	FIGURE 3-25. 3500W GENERATOR INSTALLATION - GM ENGINE MACHINES 120V/60HZ GENERATOR (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS).............216
	FIGURE 3-26. 3500W GENERATOR INSTALLATION - GM ENGINE MACHINES 220V/60HZ GENERATOR (ANSI EXPORT, CHINA AND CSA SPECS).............................220
	FIGURE 3-27. 3500W GENERATOR INSTALLATION - KUBOTA ENGINE MACHINES 120V/60HZ GENERATOR (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS).........224
	FIGURE 3-28. 3500W GENERATOR INSTALLATION - KUBOTA ENGINE MACHINES 220V/60HZ GENERATOR (ANSI EXPORT, CHINA AND CSA SPECS).........................228
	FIGURE 3-29. 4000W GENERATOR INSTALLATION - KUBOTA ENGINE MACHINES 220V/50HZ GENERATOR (ANSI EXPORT, AUSTRALIAN, CE, CHINA AND JAPANESE SPECS)....232
	FIGURE 3-30. 4000W GENERATOR INSTALLATION - KUBOTA ENGINE MACHINES 110V/60HZ GENERATOR (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS).........236
SECTION 4 - BOOM......................................................................................................................................239
	FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION - WITHOUT ARCTIC PACKAGE..............................................................................240
	FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION - WITH ARCTIC PACKAGE.................................................................................242
	FIGURE 4-3. TOWER BOOM ASSEMBLY...................................................................................................................244
	FIGURE 4-4. MAIN BOOM ASSEMBLY....................................................................................................................246
	FIGURE 4-5. JIB ASSEMBLY - WITHOUT ARCTIC PACKAGE.................................................................................................248
	FIGURE 4-6. JIB ASSEMBLY - WITH ARCTIC PACKAGE....................................................................................................250
	FIGURE 4-7. PLATFORM ROTATOR ASSEMBLY - WITHOUT ARCTIC PACKAGE....................................................................................252
	FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY - WITH ARCTIC PACKAGE.......................................................................................254
	FIGURE 4-9. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS...........................................................................................256
	FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS......................................................................................258
	FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS......................................................................................260
	FIGURE 4-12. POWER TRACK INSTALLATION.............................................................................................................262
	FIGURE 4-13. CONTROL VALVES INSTALLATION - BOOM...................................................................................................264
	FIGURE 4-14. FLY BOOM VALVE ASSEMBLY..............................................................................................................266
	FIGURE 4-15. BOOM UPRIGHT VALVE ASSEMBLY..........................................................................................................268
SECTION 5 - PLATFORM..................................................................................................................................271
	FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - GATE ENTRY............................................................................272
	FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - GATE ENTRY............................................................................274
	FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - DROP BAR ENTRY........................................................................276
	FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - DROP BAR ENTRY........................................................................278
	FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY.........................................................................280
	FIGURE 5-6. TRAY INSTALLATION.....................................................................................................................282
	FIGURE 5-7. CONSOLE AND FOOTSWITCH INSTALLATION - DIESEL MACHINES WITHOUT SKYGUARD................................................................284
	FIGURE 5-8. CONSOLE AND FOOTSWITCH INSTALLATION WITHOUT LSS OR WITH 4 CELL LSS - DIESEL MACHINES WITH SKYGUARD....................................286
	FIGURE 5-9. CONSOLE AND FOOTSWITCH INSTALLATION WITH 1 CELL LSS - DIESEL MACHINES WITH SKYGUARD (SN 0300200802 through 0300257079)................288
	FIGURE 5-10. CONSOLE AND FOOTSWITCH INSTALLATION WITH 1 CELL LSS - DIESEL MACHINES WITH SKYGUARD (SN 0300257079 through 0300272222)...............290
	FIGURE 5-11. CONSOLE AND FOOTSWITCH INSTALLATION - GAS MACHINES WITHOUT SKYGUARD..................................................................292
	FIGURE 5-12. CONSOLE AND FOOTSWITCH INSTALLATION WITHOUT LSS OR WITH 4 CELL LSS - GAS MACHINES WITH SKYGUARD......................................294
	FIGURE 5-13. CONSOLE AND FOOTSWITCH INSTALLATION WITH 1 CELL LSS - GAS MACHINES WITH SKYGUARD (SN 0300200802 through 0300257079)..................296
	FIGURE 5-14. CONSOLE AND FOOTSWITCH INSTALLATION WITH 1 CELL LSS - GAS MACHINES WITH SKYGUARD (SN 0300257079 through 0300272222)..................298
	FIGURE 5-15. CONSOLE ASSEMBLY - WITHOUT SKYGUARD (SN 0300200802 through 0300219869)...............................................................300
	FIGURE 5-16. CONSOLE ASSEMBLY - WITHOUT SKYGUARD (SN 0300219870 through 0300272222)...............................................................304
	FIGURE 5-17. CONSOLE ASSEMBLY WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD (SN 0300200802 through 0300219869)...................................308
	FIGURE 5-18. CONSOLE ASSEMBLY WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD (SN 0300219870 through 0300272222)...................................312
	FIGURE 5-19. CONSOLE ASSEMBLY WITH 1 CELL LSS - WITH SKYGUARD (SN 0300200802 through 0300257079)..................................................316
	FIGURE 5-20. CONSOLE ASSEMBLY WITH 1 CELL LSS - WITH SKYGUARD (SN 0300257079 through 0300272222)..................................................320
	FIGURE 5-21. LIFT/SWING CONTROLLER ASSEMBLY.......................................................................................................324
	FIGURE 5-22. DRIVE/STEER CONTROLLER ASSEMBLY......................................................................................................328
	FIGURE 5-23. WORKLIGHTS INSTALLATION (OPTIONAL)...................................................................................................330
	FIGURE 5-24. SKYGUARD BAR INSTALLATION (SN 0300200802 through 0300257079).........................................................................332
	FIGURE 5-25. SKYGUARD BAR INSTALLATION (SN 0300257079 through 0300272222).........................................................................334
	FIGURE 5-26. SKYEYE INSTALLATION..................................................................................................................336
	FIGURE 5-27. SKYLINE INSTALLATION.................................................................................................................338
	FIGURE 5-28. CROSS RAIL INSTALLATION..............................................................................................................340
	FIGURE 5-29. PIPE RACK INSTALLATION (AUSTRALIAN SPEC).............................................................................................342
SECTION 6 - CYLINDER..................................................................................................................................345
	FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY........................................................................................................346
	FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (SN 0300200802 through 0300238046)...........................................................348
	FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (SN 0300238046 through 0300272222)...........................................................350
	FIGURE 6-4. LIFT (JIB) CYLINDER ASSEMBLY..........................................................................................................352
	FIGURE 6-5. LIFT (MAIN BOOM) CYLINDER ASSEMBLY....................................................................................................354
	FIGURE 6-6. LIFT (TOWER BOOM) CYLINDER ASSEMBLY...................................................................................................356
	FIGURE 6-7. MASTER CYLINDER ASSEMBLY..............................................................................................................358
	FIGURE 6-8. STEER CYLINDER ASSEMBLY...............................................................................................................360
	FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY...........................................................................................................362
SECTION 7 - HYDRAULIC.................................................................................................................................365
	FIGURE 7-1. HYDRAULIC INSTALLATION - WITHOUT ARCTIC PACKAGE.......................................................................................366
	FIGURE 7-2. HYDRAULIC INSTALLATION - WITH ARCTIC PACKAGE..........................................................................................376
	FIGURE 7-3. HYDRAULIC DIAGRAM LIST................................................................................................................386
SECTION 8 - ELECTRICAL................................................................................................................................387
	FIGURE 8-1. ELECTRICAL DIAGRAM LIST...............................................................................................................388
	FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - LOCALLY SUPPLIED COMPONENTS (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS)...............................390
	FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - LOCALLY SUPPLIED (CE SPEC)..........................................................................392
	FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS).............................................394
	FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITHOUT 4000W GENERATOR (CE SPEC)...................................................396
	FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITH 4000W GENERATOR (CE SPECS).....................................................398
	FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V (CSA SPEC).....................................................................................400
	FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITHOUT 4000W GENERATOR (CE SPEC).....................................................402
	FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITH 4000W GENERATOR (CE SPECS).......................................................404
	FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND 70 X 70 BOX (CE SPEC)........................................................406
	FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND 70 X 70 BOX (CE SPEC)........................................................408
	FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND 2 X 4 BOX WITHOUT 4000W GENERATOR (CE SPEC)..................................410
	FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND 2 X 4 BOX WITH 4000W GENERATOR (CE SPECS)....................................412
	FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND 2 X 4 BOX WITHOUT 4000W GENERATOR (CE SPEC)..................................414
	FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND 2 X 4 BOX WITH 4000W GENERATOR (CE SPECS)....................................416
	FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITHOUT 4000W GENERATOR (CE SPEC).....................................418
	FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 4000W GENERATOR (CE SPECS).......................................420
	FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER WITH 4000W GENERATOR (ANSI EXPORT, AUSTRALIAN, CHINA AND JAPANESE SPECS)............422
	FIGURE 8-19. AC CIRCUIT BREAKER INSTALLATION......................................................................................................424
	FIGURE 8-20. AC POWER TO PLATFORM CABLE - MAIN BOOM (WITHOUT ARCTIC PACKAGE) (50HZ)...............................................................426
	FIGURE 8-21. AC POWER TO PLATFORM CABLE - MAIN BOOM (WITH ARCTIC PACKAGE) (50HZ)..................................................................428
	FIGURE 8-22. AC POWER TO PLATFORM CABLE - TOWER BOOM (WITHOUT ARCTIC PACKAGE) (50HZ)..............................................................430
	FIGURE 8-23. AC POWER TO PLATFORM CABLE - TOWER BOOM (WITH ARCTIC PACKAGE) (50HZ).................................................................432
	FIGURE 8-24. AC POWER TO PLATFORM CABLE - MAIN BOOM (60HZ)........................................................................................434
	FIGURE 8-25. AC POWER TO PLATFORM CABLE - TOWER BOOM (60HZ).......................................................................................436
	FIGURE 8-26. BOOM CABLES, HARNESSES AND CLAMPS INSTALLATION - WITHOUT ARCTIC PACKAGE..............................................................438
	FIGURE 8-27. BOOM CABLES, HARNESSES AND CLAMPS INSTALLATION - WITH ARCTIC PACKAGE.................................................................442
	FIGURE 8-28. BOOM CABLES AND CLAMPS INSTALLATION - 4000W, 50HZ - WITHOUT ARCTIC PACKAGE...........................................................446
	FIGURE 8-29. BOOM CABLES AND CLAMPS INSTALLATION - 4000W, 50HZ - WITH ARCTIC PACKAGE..............................................................450
	FIGURE 8-30. BOOM CABLES AND CLAMPS INSTALLATION - 4000W, 60HZ - WITHOUT ARCTIC PACKAGE...........................................................454
	FIGURE 8-31. BOOM CABLES AND CLAMPS INSTALLATION - 4000W, 60HZ - WITH ARCTIC PACKAGE..............................................................458
	FIGURE 8-32. BOOM HARNESS - LIMIT SWITCHES AND UPRIGHT VALVE......................................................................................462
	FIGURE 8-33. BOOM HARNESS - MAIN..................................................................................................................464
	FIGURE 8-34. BOOM HARNESS - UPPER BOOM VALVE......................................................................................................466
	FIGURE 8-35. BREAKER BOX KIT (CE SPEC)............................................................................................................468
	FIGURE 8-36. CHASSIS HARNESS ASSEMBLY.............................................................................................................470
	FIGURE 8-37. CHASSIS LIGHT HARNESS................................................................................................................474
	FIGURE 8-38. GENERATOR HARNESS - 2500W............................................................................................................476
	FIGURE 8-39. GENERATOR HARNESS - 4000W............................................................................................................478
	FIGURE 8-40. GENERATOR TO AC PLUG HARNESS - 2800W GENERATOR 220/50HZ (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)................................480
	FIGURE 8-41. GENERATOR TO AC PLUG HARNESS - 2800W GENERATOR 110/50HZ (CE SPECS ONLY)..............................................................482
	FIGURE 8-42. GENERATOR TO AC PLUG HARNESS - 2800W GENERATOR 220/50HZ (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)................................484
	FIGURE 8-43. GENERATOR TO AC PLUG HARNESS - 3500W GENERATOR 220/60HZ (ANSI EXPORT, CHINA AND CSA SPECS)...........................................486
	FIGURE 8-44. GENERATOR TO AC PLUG HARNESS - 3500W GENERATOR 110/60HZ (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)...........................488
	FIGURE 8-45. GENERATOR TO AC PLUG HARNESS - 3500W GENERATOR 220/60HZ (ANSI EXPORT, CHINA AND CSA SPECS)...........................................490
	FIGURE 8-46. GM FUEL PUMP HARNESS.................................................................................................................492
	FIGURE 8-47. GROUND TO PLATFORM CABLE - MAIN BOOM (WITHOUT ARCTIC PACKAGE)........................................................................494
	FIGURE 8-48. GROUND TO PLATFORM CABLE - MAIN BOOM (WITH ARCTIC PACKAGE)...........................................................................496
	FIGURE 8-49. GROUND TO PLATFORM CABLE - TOWER BOOM (WITHOUT ARCTIC PACKAGE).......................................................................498
	FIGURE 8-50. GROUND TO PLATFORM CABLE - TOWER BOOM (WITH ARCTIC PACKAGE)..........................................................................500
	FIGURE 8-51. GROUND CONTROL HARNESS (ALL SPECS EXCEPT CE).........................................................................................502
	FIGURE 8-52. GROUND CONTROL HARNESS (CE SPEC).....................................................................................................504
	FIGURE 8-53. GENERATOR TO PLATFORM HARNESS - WITH SKYGUARD........................................................................................506
	FIGURE 8-54. KUBOTA ENGINE HARNESS................................................................................................................508
	FIGURE 8-55. LIMIT SWITCH HARNESS.................................................................................................................510
	FIGURE 8-56. LSS HARNESS..........................................................................................................................512
	FIGURE 8-57. MID-ENGINE HARNESS...................................................................................................................514
	FIGURE 8-58. PLATFORM BOX HARNESS ASSEMBLY WITHOUT SKYGUARD.......................................................................................518
	FIGURE 8-59. PLATFORM BOX HARNESS ASSEMBLY WITHOUT LSS OR WITH 4 CELL LSS - WITH SKYGUARD.........................................................520
	FIGURE 8-60. PLATFORM BOX HARNESS ASSEMBLY WITH 1 CELL LSS - WITH SKYGUARD........................................................................522
	FIGURE 8-61. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC).......................................................................................524
	FIGURE 8-62. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC).........................................................................................526
	FIGURE 8-63. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX (CE SPEC).................................................................528
	FIGURE 8-64. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM BOX (CE SPEC).................................................................530
	FIGURE 8-65. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)...................................................................532
	FIGURE 8-66. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)...................................................................534
	FIGURE 8-67. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC).......................................................................................536
	FIGURE 8-68. SKYEYE EMITTER HARNESS...............................................................................................................538
	FIGURE 8-69. SKYEYE INTERMEDIATE HARNESS..........................................................................................................540
	FIGURE 8-70. SKYEYE RECEIVER HARNESS..............................................................................................................542
	FIGURE 8-71. SKYLINE HARNESS......................................................................................................................544
	FIGURE 8-72. STROBE LIGHT CONTROL (BLUE STROBE LIGHT).............................................................................................546
	FIGURE 8-73. STROBE LIGHT EXTENSION HARNESS (BLUE STROBE LIGHT ONLY)..............................................................................548
	FIGURE 8-74. VALVE HARNESS........................................................................................................................550
	FIGURE 8-75. BATTERY DISCONNECT SWITCH............................................................................................................552
SECTION 9 - DECALS....................................................................................................................................555
	FIGURE 9-1. DECALS INSTALLATION - ANSI AND ANSI EXPORT SPECS (ENGLISH)............................................................................556
	FIGURE 9-2. DECALS INSTALLATION - AUSTRALIAN SPEC (ENGLISH).......................................................................................558
	FIGURE 9-3. DECALS INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH)................................................................................560
	FIGURE 9-4. DECALS INSTALLATION - CE SPECS (ENGLISH)..............................................................................................562
	FIGURE 9-5. DECALS INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)..................................................................................564
	FIGURE 9-6. DECALS INSTALLATION - CSA SPEC (FRENCH/ENGLISH).......................................................................................566
	FIGURE 9-7. DECALS INSTALLATION - JAPANESE SPEC (JAPANESE)........................................................................................568
	FIGURE 9-8. DECALS INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)....................................................................................570
	FIGURE 9-9. DECALS INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH)............................................................................572
	FIGURE 9-10. OPTIONAL DECALS INSTALLATION.........................................................................................................574
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK..........................................................................................................577
	FIGURE 10-1. RECOMMEDED SERVICE PARTS STOCK.......................................................................................................578
SECTION 11 - SPECIAL OPTIONS..........................................................................................................................581
	FIGURE 11-1. SPECIAL OPTIONS......................................................................................................................582
PART NUMBER INDEX.....................................................................................................................................587

 PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

s.m