JLG 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 Telehandler Parts Manual – PDF DOWNLOAD

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JLG 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 Telehandler Parts Manual – PDF DOWNLOAD

FILE DETAILS:

JLG 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 Telehandler Parts Manual – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 Telehandler Parts Manual – PDF DOWNLOAD

SECTION 1 – FRAME AND ATTACHING PARTS 9
FIGURE 1-1 FRAME SHROUDING AND ATTACHING PARTS, RIGHT SIDE 10
FIGURE 1-2 FRAME SHROUDING AND ATTACHING PARTS, LEFT SIDE 16
FIGURE 1-3 AXLE AND FENDER INSTALLATION 20
FIGURE 1-4 OUTRIGGER INSTALLATION 24
FIGURE 1-5 OUTRIGGER INSTALLATION 26
FIGURE 1-6 DRAW BAR COUPLING INSTALLATION 28
FIGURE 1-7 SITE HITCH INSTALLATION 30
FIGURE 1-8 TRAILER HITCH INSTALLATION (Prior to SN 116005199) 32
FIGURE 1-9 AUTO HITCH, PIN HITCH AND PITON FRAME-AUTO HITCH (SN 1160003924 to Present) 34
FIGURE 1-10 PIN HITCH – CUNA C AND CUNA D2 (SN 1160003924 to Present) 36
FIGURE 1-11 HYDRAULIC HITCH INSTALLATION (Prior to SN 1160003924) 38
FIGURE 1-12 HYDRAULIC HITCH INSTALLATION (SN 1160003924 to Present) 40
FIGURE 1-13 TRAILER PLUG 42
SECTION 2 – BOOM 45
FIGURE 2-1 BOOM INSTALLATION 46
FIGURE 2-2 BOOM INSTALLATION 48
FIGURE 2-3 BOOM INSTALLATION 50
FIGURE 2-4 BOOM PIN INSTALLATION 52
FIGURE 2-5 FIRST BOOM SECTION ASSEMBLY 54
FIGURE 2-6 FIRST BOOM SECTION ASSEMBLY 56
FIGURE 2-7 FIRST BOOM SECTION ASSEMBLY 58
FIGURE 2-8 SECOND BOOM SECTION ASSEMBLY 60
FIGURE 2-9 SECOND BOOM SECTION ASSEMBLY 62
FIGURE 2-10 SECOND BOOM SECTION ASSEMBLY 64
FIGURE 2-11 THIRD BOOM SECTION ASSEMBLY 68
FIGURE 2-12 THIRD BOOM SECTION ASSEMBLY 70
FIGURE 2-13 FOURTH BOOM SECTION ASSEMBLY 74
FIGURE 2-14 QUICK ATTACH ASSEMBLY, MECHANICAL AND HYDRAULIC QUICK ATTACH 78
FIGURE 2-15 MANITOU QUICK ATTACH 82
FIGURE 2-16 BOOM ASSEMBLY, IF EQUIPPED FOR PLATFORM 84
FIGURE 2-17 BOOM ASSEMBLY, IF EQUIPPED FOR PLATFORM 86
FIGURE 2-18 PLATFORM SENSOR INSTALLATION 88
SECTION 3 – ATTACHMENTS 91
FIGURE 3-1 MANURE BUCKET 92
FIGURE 3-2 MULTI-PURPOSE BUCKET 94
FIGURE 3-3 BUCKETS 96
FIGURE 3-4 FORK MOUNTED HOOK 98
FIGURE 3-5 CRANE HOOK 100
FIGURE 3-6 CONCRETE BUCKET 102
FIGURE 3-7 CARRIAGE ASSEMBLY 104
FIGURE 3-8 SIDE SHIFT CARRIAGE ASSEMBLY 106
FIGURE 3-9 FORK TINES 108
FIGURE 3-10 TRUSS BOOM 110
FIGURE 3-11 FORK POSITIONING CARRIAGE W/FORKS 112
FIGURE 3-12 FIXED PLATFORM INSTALLATION 114
FIGURE 3-13 EXTENDABLE PLATFORM INSTALLATION 118
FIGURE 3-14 EXTENDABLE PLATFORM ASSEMBLY 122
FIGURE 3-15 CONSOLE BOX ASSEMBLY 124
FIGURE 3-16 MANITOU CARRIAGE 128
SECTION 4 – ENGINE AND ATTACHING PARTS 131
FIGURE 4-1 ENGINE INSTALLATION 132
FIGURE 4-2 ENGINE ASSEMBLY (Prior to SN 1160003927) 134
FIGURE 4-3 ENGINE ASSEMBLY (SN 1160003927 to Present) 136
FIGURE 4-4 FUEL TANK AND LINES (Prior to SN 1160003927) 140
FIGURE 4-5 FUEL TANK AND LINES (SN 1160003927 to Present) 142
FIGURE 4-6 COOLING SYSTEM INSTALLATION 144
FIGURE 4-7 AIR FILTER INSTALLATION 148
FIGURE 4-8 MUFFLER INSTALLATION 150
FIGURE 4-9 AC PUMP INSTALLATION 152
FIGURE 4-10 TRANSMISSION ASSEMBLY 154
FIGURE 4-11 TRANSMISSION ASSEMBLY – CONVERTER HOUSING 156
FIGURE 4-12 TRANSMISSION ASSEMBLY – CASE AND PLATE 158
FIGURE 4-13 TRANSMISSION ASSEMBLY – TORQUE CONVERTER 160
FIGURE 4-14 TRANSMISSION ASSEMBLY – GEAR GROUP 3 SPEED 162
FIGURE 4-15 TRANSMISSION ASSEMBLY – GEAR GROUP 4 SPEED 164
FIGURE 4-16 TRANSMISSION ASSEMBLY – PUMP DRIVE GROUP 166
FIGURE 4-17 TRANSMISSION ASSEMBLY – CHARGE PUMP 168
FIGURE 4-18 TRANSMISSION ASSEMBLY – REVERSE IDLER 170
FIGURE 4-19 TRANSMISSION ASSEMBLY – FORWARD AND REVERSE SHAFT 172
FIGURE 4-20 TRANSMISSION ASSEMBLY – 3RD SHAFT 174
FIGURE 4-21 TRANSMISSION ASSEMBLY – 3RD AND HIGH (4TH) SHAFT 176
FIGURE 4-22 TRANSMISSION ASSEMBLY – 1ST AND 2ND SHAFT 178
FIGURE 4-23 TRANSMISSION ASSEMBLY – OUTPUT SHAFT 180
FIGURE 4-24 TRANSMISSION ASSEMBLY – CONTROL AND MODULATION VALVE ASSEMBLY 182
FIGURE 4-25 TRANSMISSION ASSEMBLY – DRIVE PLATE 184
FIGURE 4-26 TRANSMISSION ASSEMBLY – DROP BOX 186
SECTION 5 – DRIVE TRAIN 189
FIGURE 5-1 FRONT AXLE ASSEMBLY 190
FIGURE 5-2 FRONT AXLE ASSEMBLY 192
FIGURE 5-3 FRONT AXLE ASSEMBLY – CENTRAL HOUSING AND STEERING 194
FIGURE 5-4 FRONT AXLE ASSEMBLY – DIFFERENTIAL 196
FIGURE 5-5 FRONT AXLE ASSEMBLY – HUB REDUCTION 198
FIGURE 5-6 FRONT AXLE ASSEMBLY – HUB REDUCTION 202
FIGURE 5-7 FRONT AXLE ASSEMBLY – BRAKE COMPONENTS 206
FIGURE 5-8 FRONT AXLE ASSEMBLY – BRAKE COMPONENTS 208
FIGURE 5-9 REAR AXLE ASSEMBLY 210
FIGURE 5-10 REAR AXLE ASSEMBLY – CENTRAL HOUSING AND STEERING 212
FIGURE 5-11 REAR AXLE ASSEMBLY – DIFFERENTIAL 214
FIGURE 5-12 REAR AXLE ASSEMBLY – EXTERNAL AXLE COMPONENTS 216
FIGURE 5-13 REAR AXLE ASSEMBLY – BRAKE COMPONENTS 220
FIGURE 5-14 DRIVE TRAIN INSTALLATION 222
FIGURE 5-15 TIRE AND WHEEL ASSEMBLY 224
SECTION 6 – CAB 227
FIGURE 6-1 CAB INSTALLATION 228
FIGURE 6-2 CAB ASSEMBLY 232
FIGURE 6-3 INTERIOR INSTALLATION 238
FIGURE 6-4 CAB DOOR AND WINDOW INSTALLATION 240
FIGURE 6-5 WIPER SYSTEM INSTALLATION 244
FIGURE 6-6 SEAT INSTALLATION 246
FIGURE 6-7 HEATER INSTALLATION AND CIRCULATION 248
FIGURE 6-8 AIR CONDITIONING UNIT INSTALLATION 250
FIGURE 6-9 FRONT CAB GLASS SHIELD 254
SECTION 7 – CONTROLS 257
FIGURE 7-1 STEERING CONTROL INSTALLATION 258
FIGURE 7-2 BRAKE INSTALLATION 260
FIGURE 7-3 THROTTLE INSTALLATION 262
FIGURE 7-4 PARKING BRAKE INSTALLATION 264
FIGURE 7-5 MECHANICAL HAND BRAKE ASSEMBLY 268
FIGURE 7-6 JOYSTICK CONTROLLER 270
SECTION 8 – HYDRAULIC CIRCUITS 273
FIGURE 8-1 SUPPLY CIRCUIT 274
FIGURE 8-2 STEERING SUPPLY 278
FIGURE 8-3 SERVICE/PARK BRAKE 280
FIGURE 8-4 LIFT CYLINDER 286
FIGURE 8-5 LIFT CYLINDER 288
FIGURE 8-6 LIFT CYLINDER 290
FIGURE 8-7 LIFT CYLINDER 292
FIGURE 8-8 EXTEND/RETRACT CYLINDER 294
FIGURE 8-9 EXTEND/RETRACT CYLINDER 296
FIGURE 8-10 EXTEND/RETRACT CYLINDER 298
FIGURE 8-11 TILT AND TILT COMPENSATION 300
FIGURE 8-12 TILT AND TILT COMPENSATION 304
FIGURE 8-13 TILT AND TILT COMPENSATION 308
FIGURE 8-14 AUXILIARY FUNCTION 310
FIGURE 8-15 AUXILIARY FUNCTION 312
FIGURE 8-16 AUXILIARY FUNCTION 314
FIGURE 8-17 HOSE AND CABLE CARRIER INSTALLATION 316
FIGURE 8-18 FRAME LEVEL AND NON-FRAME LEVEL HYDRAULICS 318
FIGURE 8-19 FRAME LEVEL AND OUTRIGGER 320
FIGURE 8-20 BOOM REAR AUXILIARY 324
FIGURE 8-21 TRAILER BRAKE INSTALLATION 326
FIGURE 8-22 BRAKE ACCUMULATOR INSTALLATION 328
SECTION 9 – HYDRAULIC COMPONENTS 331
FIGURE 9-1 LIFT CYLINDER (Prior to SN 1160005745) 332
FIGURE 9-2 LIFT CYLINDER (SN 1160005745 to Present) 334
FIGURE 9-3 LIFT CYLINDER (Prior to SN 1160005648) 336
FIGURE 9-4 LIFT CYLINDER (SN 1160005648 to Present) 338
FIGURE 9-5 LIFT CYLINDER 340
FIGURE 9-6 LIFT CYLINDER (Prior to SN 1160005738) 342
FIGURE 9-7 LIFT CYLINDER (SN 1160005738 to Present) 344
FIGURE 9-8 EXTEND/RETRACT CYLINDER 346
FIGURE 9-9 EXTEND/RETRACT CYLINDER 348
FIGURE 9-10 EXTEND/RETRACT CYLINDER 350
FIGURE 9-11 EXTEND/RETRACT CYLINDER 352
FIGURE 9-12 EXTEND/RETRACT CYLINDER 354
FIGURE 9-13 EXTEND/RETRACT CYLINDER 356
FIGURE 9-14 TILT CYLINDER 358
FIGURE 9-15 TILT CYLINDER 360
FIGURE 9-16 COMPENSATION CYLINDER 362
FIGURE 9-17 COMPENSATION CYLINDER 364
FIGURE 9-18 FRAME LEVEL CYLINDER 366
FIGURE 9-19 FRAME LEVEL CYLINDER 368
FIGURE 9-20 OUTRIGGER CYLINDER ASSEMBLY 370
FIGURE 9-21 OUTRIGGER CYLINDER ASSEMBLY 372
FIGURE 9-22 OUTRIGGER CYLINDER ASSEMBLY 374
FIGURE 9-23 FORK LOCKING CYLINDER ASSEMBLY 376
FIGURE 9-24 FORK LOCKING CYLINDER ASSEMBLY 378
FIGURE 9-25 MAIN CONTROL VALVE ASSEMBLY 380
FIGURE 9-26 HYDRAULIC TANK INSTALLATION 384
FIGURE 9-27 BRAKE CYLINDER (Prior to SN 1160005851) 386
FIGURE 9-28 BRAKE CYLINDER (SN 1160005851 to Present) 388
FIGURE 9-29 DIVERTER VALVE (Prior to SN 1160005127) 390
FIGURE 9-30 DIVERTER VALVE (SN 1160005127 to Present) 392
FIGURE 9-31 PISTON PUMP 394
FIGURE 9-32 FRAME LEVEL VALVE 396
FIGURE 9-33 OUTRIGGER AND FRAME LEVEL VALVE 398
FIGURE 9-34 STEERING SELECT VALVE 400
FIGURE 9-35 AUXILIARY DIVERTER VALVE 402
FIGURE 9-36 ACTUATOR ASSEMBLY 404
SECTION 10 – ELECTRICAL 407
FIGURE 10-1 ENGINE ELECTRICAL INSTALLATION 408
FIGURE 10-2 CAB ELECTRICAL INSTALLATION 410
FIGURE 10-3 ELECTRICAL INSTALLATION, CAB SWITCHES 414
FIGURE 10-4 BOOM AND FRAME ELECTRICAL INSTALLATIONS 416
FIGURE 10-5 ELECTRICAL INSTALLATION, BOOM AUXILIARY ELECTRIC 420
FIGURE 10-6 ELECTRICAL INSTALLATION, BOOM AUXILIARY ELECTRIC 422
FIGURE 10-7 ELECTRICAL INSTALLATION, LIGHTS 424
FIGURE 10-8 MAIN CAB HARNESS 428
FIGURE 10-9 BOOM HARNESS AUXILIARY ELECTRICAL ADAPTER 434
FIGURE 10-10 BOOM LIGHTS HARNESS 436
TABLE OF CONTENTS
8 3508/3509/3512/3513/4008/4009/4012/4013/4017PS/408/409 31200204
FIGURE 10-11 BOOM RETRACT HARNESS 438
FIGURE 10-12 QUICK CONNECT HARNESS 440
FIGURE 10-13 CABLE HARNESS 442
FIGURE 10-14 FRONT CHASSIS HARNESS 444
FIGURE 10-15 REAR CHASSIS HARNESS 446
FIGURE 10-16 CAB ROOF HARNESS 448
FIGURE 10-17 POWERSHIFT ENGINE HARNESS 452
FIGURE 10-18 ELECTRICAL INSTALLATION, PLATFORM 456
FIGURE 10-19 LMIS INSTALLATION 458
FIGURE 10-20 LMIS AUDIBLE TOWER/BEACON INSTALLATION 462
FIGURE 10-21 OUTRIGGER HARNESS 464
FIGURE 10-22 OUTRIGGER HARNESS 466
FIGURE 10-23 LSI HARNESS (8M;9M;12M;13M
FIGURE 10-26 SMARTBASKET HARNESS 474
SECTION 11 – DECALS 477
FIGURE 11-1 FRAME AND BOOM DECALS 478
FIGURE 11-2 DECALS – CAB 484
FIGURE 11-3 CAB AND FRAME DECALS, (408 & 409) 492
FIGURE 11-4 BOOM DECALS, (408 & 409) 496
SECTION 12 – RECOMMENDED SPARE PARTS 499
FIGURE 12-1 RECOMMENDED SPARE PARTS 500
PART NUMBER INDEX

JLG 3507 3508 3509 3512 3513 4007 4008 4009 4012 4013 TELEHANDLER PARTS MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

•  This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]