JLG 400SC 460SJC PVC 2001 Operation & Safety Manual (31215018) – PDF DOWNLOAD

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JLG 400SC 460SJC PVC 2001 Operation & Safety Manual (31215018) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 400SC 460SJC PVC 2001 Operation & Safety Manual (31215018) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 26
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 27
	2.1 Personnel Training............................................... 27
		Operator Training................................................ 27
		Training Supervision............................................. 27
		Operator Responsibility.......................................... 28
		Machine Familiarization.......................................... 28
	2.2 Preparation, Inspection, and Maintenance......................... 28
	2.3 Basic Nomenclature............................................... 30
		Pre-Start Inspection............................................. 31
	2.4 Walk-Around Inspection........................................... 33
		Function Check................................................... 36
		SkyGuard Function Test........................................... 37
Section 3. MACHINE CONTROLS AND INDICATORS............................... 39
	3.1 General.......................................................... 39
	3.2 Controls and Indicators.......................................... 39
	3.3 Ground Control Console........................................... 46
	3.4 Ground Control Indicator Panel................................... 49
		Ground Control Indicator Panel................................... 50
		Ground Control Console Display Gauge............................. 52
	3.5 Platform Control Console......................................... 55
		Platform Console................................................. 56
	3.6 Platform Control Indicator Panel................................. 60
Section 4. MACHINE OPERATION............................................. 63
	4.1 Description...................................................... 63
	4.2 Boom Operating Characteristics and Limitations................... 63
		Capacities....................................................... 63
		Platform Load Sensing System (LSS)............................... 64
		Stability........................................................ 64
	4.7 Engine Operation................................................. 67
		Starting Procedure............................................... 67
		Shutdown Procedure............................................... 68
		Fuel Reserve / Shut-Off System................................... 69
	4.4 Diesel Particulate Filter (If Equipped).......................... 70
		Standstill Cleaning.............................................. 70
		Maintenance Standstill Cleaning Initiation Methods............... 72
		Canceling Maintenance Standstill................................. 72
		Unsuccessful Cleaning Event...................................... 73
		DPF Filter Replacement due to Ash Load........................... 73
	4.1 Traveling (Driving).............................................. 78
		Machine Motion Hazard............................................ 79
		Traveling Forward and Reverse.................................... 80
		Traveling on a Grade............................................. 84
	4.2 Platform......................................................... 84
		Platform Level Adjustment........................................ 84
		Platform Rotation................................................ 84
	4.3 Boom............................................................. 85
		Swinging the Boom................................................ 85
		Raising and Lowering the Main Boom............................... 85
		Telescoping the Main Boom........................................ 86
		Raising and Lowering the Jib (If Equipped)....................... 86
	4.4 Function Speed control........................................... 86
	4.5 Machine Safety System Override (MSSO) (If Equipped).............. 86
	4.6 Skyguard Operation............................................... 86
		SkyGuard......................................................... 87
		SkyGuard - SkyLine............................................... 87
		SkyGuard - SkyEye................................................ 87
		SkyGuard Function Table.......................................... 88
	4.7 Shut Down And Park............................................... 89
		Shut Down and Park............................................... 89
	4.8 Lifting and Tie Down............................................. 89
		Lifting.......................................................... 89
		Tie Down......................................................... 90
Section 5. EMERGENCY PROCEDURES..........................................101
	5.1 General..........................................................101
	5.2 Incident Notification............................................101
	5.3 Emergency Operation..............................................101
		Operator Unable to Control Machine...............................101
		Platform or Boom Caught Overhead.................................102
	5.4 Machine Safety System Override (MSSO) (If Equipped)..............102
Section 6. ACCESSORIES...................................................103
	6.1 Fall Arrest Platform.............................................105
	6.2 Pipe Racks.......................................................105
		Safety Precautions...............................................106
		Preparation and Inspection.......................................106
		Operation........................................................106
	6.3 SkyGlazier™......................................................107
		Capacity Specifications..........................................107
		Safety Precautions...............................................108
		Preparation and Inspection.......................................108
		Operation........................................................108
	6.4 SkyPower™........................................................109
		Generator Output.................................................109
		Accessory Ratings................................................109
		Safety Precautions...............................................110
		Preparation and Inspection.......................................110
		Operation........................................................110
	6.5 SkyWelder™.......................................................111
		Generator Output.................................................111
		Welding Accessories..............................................111
		Accessory Ratings................................................112
		Safety Precautions...............................................112
		Preparation and Inspection.......................................113
		Operation........................................................113
	6.6 Soft Touch.......................................................113
	6.7 SkySense™........................................................114
		Preparation and Inspection.......................................114
		Operation........................................................115
		SkySense Alarm...................................................116
		Override Button..................................................117
		SkySense Coverage Areas..........................................117
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................119
	7.1 Introduction.....................................................119
	7.2 Operating specifications.........................................119
		Capacities.......................................................121
		Engine Data......................................................121
		Hydraulic Oil....................................................123
		Critical Stability Weights.......................................126
		Serial Number Location...........................................127
	7.3 Operation Maintenance and Lubrication Diagram - Deutz D2011......131
	7.4 Operator Maintenance and Lubrication Diagram - Deutz 2.9L4.......132
	7.5 Operator Maintenance.............................................133
	7.6 Supplemental Information.........................................140
Section 8. INSPECTION AND REPAIR LOG.....................................141

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