Download JLG 40Ic 45Ic Spare Parts Manual (3120735) PDF EN

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JLG 40Ic 45Ic Parts Manual (3120735) PDF – Download EN

TABLE OF CONTENTS:

JLG 40Ic 45Ic Parts Manual (3120735) PDF – Download EN

SECTION 1 – FRAME ……………………………………………………………………………………………………………………………………………………… 7
FIGURE 1-1. FRAME AND STEERING INSTALLATIONS ………………………………………………………………………………………………… 8
FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS …………………………………………………………………………………………….. 12
FIGURE 1-3. DRIVE HUB ASSEMBLY ………………………………………………………………………………………………………………………… 16
FIGURE 1-4. DRIVE MOTOR ASSEMBLY …………………………………………………………………………………………………………………… 18
FIGURE 1-5. DRIVE BRAKE ASSEMBLY …………………………………………………………………………………………………………………….. 20
FIGURE 1-6. VALVES, BATTERY AND TILT INDICATOR INSTALLATIONS (FRAME MOUNTED) …………………………………….. 24
FIGURE 1-7. ACCESSORY VALVE ASSEMBLY …………………………………………………………………………………………………………… 28
FIGURE 1-8. VANGUARD GAS ENGINE INSTALLATIONS ……………………………………………………………………………………………. 30
FIGURE 1-9. DUAL FUEL INSTALLATION (OPTION FOR VANGUARD GAS MACHINES) ………………………………………………… 36
FIGURE 1-10. YANMAR DIESEL ENGINE INSTALLATION ……………………………………………………………………………………………. 38
FIGURE 1-11. PISTON PUMP ASSEMBLY ………………………………………………………………………………………………………………….. 42
FIGURE 1-12. GEAR PUMP ASSEMBLY …………………………………………………………………………………………………………………….. 44
FIGURE 1-13. TANK INSTALLATIONS ………………………………………………………………………………………………………………………… 46
FIGURE 1-14. FRAME COVERS INSTALLATIONS……………………………………………………………………………………………………….. 48
SECTION 2 – TURNTABLE ……………………………………………………………………………………………………………………………………………. 51
FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATION …………………………………………………………………………. 52
FIGURE 2-2. CONTROL VALVE ASSEMBLY ……………………………………………………………………………………………………………….. 56
FIGURE 2-3. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS ………………………………………………………………….. 58
FIGURE 2-4. SWING MOTOR ASSEMBLY ………………………………………………………………………………………………………………….. 60
FIGURE 2-5. SWING BEARING ASSEMBLY ……………………………………………………………………………………………………………….. 62
FIGURE 2-6. GROUND CONTROL BOX ASSEMBLY ……………………………………………………………………………………………………. 64
FIGURE 2-7. TURNTABLE AND HOODS INSTALLATION ……………………………………………………………………………………………… 68
SECTION 3 – BOOM …………………………………………………………………………………………………………………………………………………….. 71
FIGURE 3-1. BOOM AND LIMIT SWITCHES INSTALLATIONS ………………………………………………………………………………………. 72
FIGURE 3-2. MAIN BOOM COMPONENTS ASSEMBLY ……………………………………………………………………………………………….. 76
SECTION 4 – PLATFORMS …………………………………………………………………………………………………………………………………………… 79
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION …………………………………………………………………………………………… 80
FIGURE 4-2. ROTATOR MOTOR/PUMP/TANK ASSEMBLY ………………………………………………………………………………………….. 84
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ………………………………………………………………………………………………………… 86
FIGURE 4-4. CONTROLLER ASSEMBLY – DRIVE/STEER ……………………………………………………………………………………………. 90
SECTION 5 – CYLINDER ………………………………………………………………………………………………………………………………………………. 93
FIGURE 5-1. UPPER LIFT CYLINDER ASSEMBLIES ……………………………………………………………………………………………………. 94
FIGURE 5-2. MID LIFT CYLINDER ASSEMBLIES ………………………………………………………………………………………………………… 96
FIGURE 5-3. LOWER LIFT CYLINDER ASSEMBLIES …………………………………………………………………………………………………. 100
FIGURE 5-4. MASTER CYLINDER ASSEMBLY ………………………………………………………………………………………………………….. 104
FIGURE 5-5. PLATFORM ROTATOR CYLINDER ASSEMBLY ……………………………………………………………………………………… 106
FIGURE 5-6. SLAVE (PLATFORM LEVEL) CYLINDER ASSEMBLY ……………………………………………………………………………… 108
FIGURE 5-7. STEER CYLINDER ASSEMBLY …………………………………………………………………………………………………………….. 110
FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLIES …………………………………………………………………………………………………. 112
FIGURE 5-9. OPTIONAL CYLINDER BELLOWS INSTALLATION …………………………………………………………………………………. 114
SECTION 6 – HYDRAULICS ………………………………………………………………………………………………………………………………………… 117
FIGURE 6-1. HYDRAULICS DIAGRAM LIST ………………………………………………………………………………………………………………. 118
FIGURE 6-2. HYDRAULIC DIAGRAM (SHEET 1 OF 2) ……………………………………………………………………………………………….. 120
SECTION 7 – ELECTRICAL …………………………………………………………………………………………………………………………………………. 125
FIGURE 7-1. ELECTRICAL DIAGRAMS AND DIAGRAM LIST ……………………………………………………………………………………… 126
FIGURE 7-2. ELECTRICAL DIAGRAM – STANDARD (SHEET 1 OF 2) ………………………………………………………………………….. 128
FIGURE 7-3. HARNESS INSTALLATIONS …………………………………………………………………………………………………………………. 130
SECTION 8 – DECALS ………………………………………………………………………………………………………………………………………………… 137
FIGURE 8-1. DECALS INSTALLATION – ANSI SPEC ………………………………………………………………………………………………….. 138
FIGURE 8-2. DECALS INSTALLATION – JAPANESE AND LATIN AMERICA …………………………………………………………………. 140
TABLE OF CONTENTS
6 40ic/45ic 3120735
SECTION 9 – RECOMMENDED SERVICE PARTS STOCK ……………………………………………………………………………………………… 143
FIGURE 9-1. MODELS 40IC/45IC LIFTS STANDARD PARTS ………………………………………………………………………………………. 144
FIGURE 9-2. MODELS 40IC/45IC LIFTS VARIABLE PARTS ………………………………………………………………………………………… 148
SECTION 10 – SPECIAL OPTIONS ………………………………………………………………………………………………………………………………. 149
FIGURE 10-1. SPECIAL OPTIONS LIST …………………………………………………………………………………………………………………….. 150
PART NUMBER INDEX ……………………………………………………………………………………………………………………………………………….. 153

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M