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JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD 
JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD
JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD (ENGLISH)
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JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD
SN 0300201991 to SN 0300272 317 *
SN 1300007279 to SN 1300007373
SN 8300000100 to SN B300005760 *
SN E300002833 to SN E300007990*
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JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 450A 450AJ Parts Manual (3121660) – PDF DOWNLOAD
SECTION 1 - FRAME...................................................................................................................................................................................................................... 15 FIGURE 1-1. AXLE INSTALLATION...................................................................................................................................................................................................... 16 FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE................................................................................................................................................................................. 18 FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE.................................................................................................................................................................................... 20 FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)......................................................................................................................................................................................... 22 FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)......................................................................................................................................................................................... 24 FIGURE 1-6. HUB - SPINDLE ASSEMBLY................................................................................................................................................................................................. 26 FIGURE 1-7. DRIVE HUB AND BRAKE ASSEMBLY - REAR.................................................................................................................................................................................... 28 FIGURE 1-8. DRIVE HUB ASSEMBLY - FRONT............................................................................................................................................................................................. 32 FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)............................................................................................................................................................................................. 34 FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)............................................................................................................................................................................................ 36 FIGURE 1-11. FRAME SHIELD INSTALLATION............................................................................................................................................................................................. 38 FIGURE 1-12. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS).................................................................................................................... 40 FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)........................................................................................................ 42 FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ON AUSTRALIAN AND CE SPECS)..................................................................................................................... 44 FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 33 X 16LL500 PNEUMATIC TURF AND SAND (AVAILABLE ON ANSI AND ANSI EXPORT SPECS).......................................................................................................... 46 FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)................................................................................................................. 48 FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 PNEUMATIC WITH TIRE SEALANT (AVAILABLE ON ANSI, ANSI EXPORT AND CSA SPECS)............................................................................................... 50 FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ON ALL SPECS)..................................................................................................................................... 52 FIGURE 1-19. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ON AUSTRALIAN, CE AND CHINA SPECS).................................................................................................................... 54 FIGURE 1-20. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING (AVAILABLE ON AUSTRALIAN, CE AND CHINA SPECS)........................................................................................................ 56 FIGURE 1-21. 2WD VALVES INSTALLATION - 450A FRAME MOUNTED.......................................................................................................................................................................... 58 FIGURE 1-22. 2WD VALVES INSTALLATION - 450AJ FRAME MOUNTED......................................................................................................................................................................... 60 FIGURE 1-23. 4WD VALVES INSTALLATION - 450A FRAME MOUNTED.......................................................................................................................................................................... 62 FIGURE 1-24. 4WD VALVES INSTALLATION - 450AJ FRAME MOUNTED......................................................................................................................................................................... 64 FIGURE 1-25. TRACTION VALVE ASSEMBLY - 2WD......................................................................................................................................................................................... 66 FIGURE 1-26. TRACTION VALVE ASSEMBLY - 4WD......................................................................................................................................................................................... 68 FIGURE 1-27. TOW PACKAGE INSTALLATION (OPTIONAL)................................................................................................................................................................................... 70 FIGURE 1-28. TOW BAR ASSEMBLY...................................................................................................................................................................................................... 72 SECTION 2 - TURNTABLE.................................................................................................................................................................................................................. 75 FIGURE 2-1. 2WD VALVES INSTALLATION - 450A TURNTABLE MOUNTED....................................................................................................................................................................... 76 FIGURE 2-2. 2WD VALVES INSTALLATION - 450AJ TURNTABLE MOUNTED...................................................................................................................................................................... 78 FIGURE 2-3. 4WD VALVES INSTALLATION - 450A TURNTABLE MOUNTED....................................................................................................................................................................... 80 FIGURE 2-4. 4WD VALVES INSTALLATION - 450AJ TURNTABLE MOUNTED...................................................................................................................................................................... 82 FIGURE 2-5. MAIN VALVE ASSEMBLY.................................................................................................................................................................................................... 84 FIGURE 2-6. AUXILIARY PUMP ASSEMBLY................................................................................................................................................................................................ 86 FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATION......................................................................................................................................................................... 88 FIGURE 2-8. SWING MOTOR ASSEMBLY................................................................................................................................................................................................... 90 FIGURE 2-9. TURNTABLE BEARING ASSEMBLY............................................................................................................................................................................................. 92 FIGURE 2-10. TURNTABLE COVERS INSTALLATION......................................................................................................................................................................................... 94 FIGURE 2-11. TURNTABLE LOCK INSTALLATION........................................................................................................................................................................................... 96 FIGURE 2-12. TANKS INSTALLATION - DIESEL MACHINES (SN 0300201991 through 0300225480, SN E300002833 through E300004226)............................................................................................................. 98 FIGURE 2-13. TANKS INSTALLATION - DIESEL MACHINES (SN 0300225481 through 0300272317, SN 1300007279 through 1300007373, SN B300003516 through B300005760, SN E300004227 through E300007990).........................................100 FIGURE 2-14. TANKS INSTALLATION - GAS MACHINES (SN 0300201991 through 0300225480)..................................................................................................................................................102 FIGURE 2-15. TANKS INSTALLATION - GAS MACHINES (SN 0300225481 through 0300272317)..................................................................................................................................................104 FIGURE 2-16. DRIVE ORIENTATION INSTALLATION........................................................................................................................................................................................106 FIGURE 2-17. GROUND CONTROL ASSEMBLY - 450A WITH DEUTZ/GM ENGINES (ANSI SPECS).....................................................................................................................................................108 FIGURE 2-18. GROUND CONTROL ASSEMBLY - 450AJ WITH DEUTZ/GM ENGINES (ALL SPECS EXCEPT CE SPECS).....................................................................................................................................110 FIGURE 2-19. GROUND CONTROL ASSEMBLY - 450AJ WITH DEUTZ ENGINE (CE SPECS ONLY).....................................................................................................................................................112 FIGURE 2-20. GROUND CONTROL ASSEMBLY - 450A WITH KUBOTA ENGINE (ANSI SPECS ONLY)...................................................................................................................................................114 FIGURE 2-21. GROUND CONTROL ASSEMBLY - 450AJ WITH KUBOTA ENGINE (ANSI AND CSA SPECS ONLY)..........................................................................................................................................116 FIGURE 2-22. ELECTRICAL SYSTEM INSTALLATION........................................................................................................................................................................................118 FIGURE 2-23. BEACON LIGHT INSTALLATION - AMBER.....................................................................................................................................................................................122 FIGURE 2-24. BEACON LIGHT INSTALLATION - BLUE (SN 0300201991 through 0300202578)...................................................................................................................................................124 FIGURE 2-25. BEACON LIGHT INSTALLATION - BLUE (SN 0300202579 through 0300259091, SN 1300007279 through 1300007373, SN B300003516 through B300005760, SN E300002833 through E300007540).............................................126 FIGURE 2-26. BEACON LIGHT INSTALLATION - BLUE (SN 0300259092 through 0300272317, SN E300007541 through E300007990).................................................................................................................128 FIGURE 2-27. BEACON LIGHT INSTALLATION - RED (SN 0300214537 through 0300272317, SN 1300007279 through 1300007373, SN B300003516 through B300005760, SN E300003246 through E300007540)..............................................130 FIGURE 2-28. BEACON LIGHT INSTALLATION - RED (SN 0300259092 through 0300272317, SN E300007541 through E300007990)..................................................................................................................132 FIGURE 2-29. BATTERY AND CABLE INSTALLATION - USA AND CHINA BUILT MACHINES.........................................................................................................................................................134 FIGURE 2-30. BATTERY AND CABLE INSTALLATION - ROMANIAN BUILT MACHINES..............................................................................................................................................................136 FIGURE 2-31. HOODS INSTALLATION - 450A WITH DEUTZ/GM ENGINES (SN 0300201991 through 0300222765)....................................................................................................................................138 FIGURE 2-32. HOODS INSTALLATION - 450A WITH DEUTZ/GM ENGINES (SN 0300222766 through 0300272317)....................................................................................................................................142 FIGURE 2-33. HOODS INSTALLATION - 450AJ WITH DEUTZ/GM/KUBOTA ENGINES (SN 0300201991 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300006670)........................................................146 FIGURE 2-34. HOODS INSTALLATION - 450AJ WITH DEUTZ ENGINE (SN E300006671 through E300007990).......................................................................................................................................150 FIGURE 2-35. HOODS INSTALLATION - 450A WITH KUBOTA ENGINE..........................................................................................................................................................................154 FIGURE 2-36. HOODS INSTALLATION - 450AJ WITH KUBOTA ENGINE.........................................................................................................................................................................158 FIGURE 2-37. HOOD ASSEMBLY - TANK SIDE (SN 0300201991 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300006670)......................................................................................162 FIGURE 2-38. HOOD ASSEMBLY - TANK SIDE (SN E300006671 through E300007990)..........................................................................................................................................................164 FIGURE 2-39. HOOD ASSEMBLY - ENGINE SIDE (SN 0300201991 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300006670)....................................................................................166 FIGURE 2-40. HOOD ASSEMBLY - ENGINE SIDE (SN E30000667 through E300007990).........................................................................................................................................................168 FIGURE 2-41. COVERS INSTALLATION - COUNTERWEIGHT (450AJ) (USED ON MACHINES WITH FOAM-FILLED TIRES FOR ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)...................................................................................170 FIGURE 2-42. COVERS INSTALLATION - COUNTERWEIGHT (450AJ) (USED ON MACHINES WITH PNEUMATIC TIRES FOR ANSI EXPORT, AUSTRALIAN, CE AND JAPANESE SPECS)................................................................................172 FIGURE 2-43. COVERS INSTALLATION - COUNTERWEIGHT (450AJ) (USED ON MACHINES WITH TURF AND SAND TIRES FOR ANSI AND ANSI EXPORT SPECS)................................................................................................174 SECTION 3 - ENGINE.....................................................................................................................................................................................................................177 FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS).........................................................................................................178 FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS).......................................................................................................184 FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS).............................................................................................................186 FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)...................................................................................................................................192 FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)................................................................................................................................198 FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS).......................................................................................................................................200 FIGURE 3-7. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA SPEC).................................................................................................................................................................206 FIGURE 3-8. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA SPEC).....................................................................................................................................................................212 FIGURE 3-9. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)..........................................................................................................................................................218 FIGURE 3-10. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE................................................................................................................................................220 FIGURE 3-11. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (ANSI AND CSA SPECS)..........................................................................................................................................................222 FIGURE 3-12. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (CHINA SPEC)..................................................................................................................................................................226 FIGURE 3-13. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS).......................................................................................................230 FIGURE 3-14. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS).....................................................................................................234 FIGURE 3-15. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)...........................................................................................................236 FIGURE 3-16. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)..........................................................................................................................240 FIGURE 3-17. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)........................................................................................................................246 FIGURE 3-18. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)..............................................................................................................................248 FIGURE 3-19. ENGINE COMPONENTS - DEUTZ D2011.......................................................................................................................................................................................252 FIGURE 3-20. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)................................................................................................................................256 FIGURE 3-21. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)..............................................................................................................................260 FIGURE 3-22. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (STAGE V) (WITHOUT ARCTIC PACKAGE) (CE SPECS)....................................................................................................................................262 FIGURE 3-23. ENGINE COMPONENTS - DEUTZ D2011 (STAGE V).............................................................................................................................................................................266 FIGURE 3-24. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300222052)...........................................................................................................................270 FIGURE 3-25. ENGINE INSTALLATION - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222053 through 0300272317)...........................................................................................................................276 FIGURE 3-26. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300222052)..................................................................................................................282 FIGURE 3-27. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222053 through 0300272317)..................................................................................................................284 FIGURE 3-28. ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300222052)...............................................................................................................................286 FIGURE 3-29. ENGINE ASSEMBLY - GM ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300222053 through 0300272317)...............................................................................................................................290 FIGURE 3-30. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300222052)..............................................................................................................................294 FIGURE 3-31. ENGINE INSTALLATION - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222053 through 0300272317)..............................................................................................................................300 FIGURE 3-32. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300222052).....................................................................................................................306 FIGURE 3-33. ENGINE AND PUMP SUB-ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222053 through 0300272317).....................................................................................................................308 FIGURE 3-34. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300222052)..................................................................................................................................310 FIGURE 3-35. ENGINE ASSEMBLY - GM ENGINE (WITH ARCTIC PACKAGE) (SN 0300222053 through 0300272317)..................................................................................................................................314 FIGURE 3-36. PUMP COUPLING KIT – DEUTZ/GM ENGINES..................................................................................................................................................................................318 FIGURE 3-37. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300241743).......................................................................................................................320 FIGURE 3-38. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241744 through 0300272317).......................................................................................................................326 FIGURE 3-39. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300241743)..............................................................................................................332 FIGURE 3-40. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241744 through 0300272317)..............................................................................................................334 FIGURE 3-41. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300201991 through 0300241743)...........................................................................................................................336 FIGURE 3-42. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300241744 through 0300272317)...........................................................................................................................342 FIGURE 3-43. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300241743)..........................................................................................................................348 FIGURE 3-44. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241744 through 0300272317)..........................................................................................................................354 FIGURE 3-45. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300241743).................................................................................................................360 FIGURE 3-46. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241744 through 0300272317).................................................................................................................362 FIGURE 3-47. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300201991 through 0300241743)..............................................................................................................................364 FIGURE 3-48. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300241744 through 0300272317)..............................................................................................................................370 FIGURE 3-49. ENGINE COMPONENTS - KUBOTA (SN 0300201991 through 0300241743).........................................................................................................................................................376 FIGURE 3-50. ENGINE COMPONENTS - KUBOTA (SN 0300241744 through 0300272317).........................................................................................................................................................380 FIGURE 3-51. PUMP COUPLING KIT - KUBOTA ENGINE.....................................................................................................................................................................................384 FIGURE 3-52. GEAR PUMP ASSEMBLY....................................................................................................................................................................................................386 FIGURE 3-53. PISTON PUMP ASSEMBLY..................................................................................................................................................................................................388 FIGURE 3-54. SPARK ARRESTOR INSTALLATION - DEUTZ D2.9L4 ENGINE.....................................................................................................................................................................392 FIGURE 3-55. CATALYTIC SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE............................................................................................................................................................394 FIGURE 3-56. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE......................................................................................................................................................................396 FIGURE 3-57. SPARK ARRESTOR INSTALLATION - KUBOTA ENGINE...........................................................................................................................................................................398 FIGURE 3-58. ENGINE BAFFLE INSTALLATION - WITH DEUTZ/GM ENGINES....................................................................................................................................................................400 FIGURE 3-59. ENGINE BAFFLE INSTALLATION – WITH KUBOTA ENGINE.......................................................................................................................................................................402 FIGURE 3-60. GENERATOR INSTALLATION - 2500W/50HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................404 FIGURE 3-61. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................408 FIGURE 3-62. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE).............................................................................................................................................................412 FIGURE 3-63. GENERATOR INSTALLATION - 2500W/60HZ (GM ENGINE).......................................................................................................................................................................416 FIGURE 3-64. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)...................................................................................................................................................................420 FIGURE 3-65. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................424 FIGURE 3-66. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................428 FIGURE 3-67. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE).............................................................................................................................................................432 FIGURE 3-68. GENERATOR INSTALLATION - 4000W/60HZ (GM ENGINE).......................................................................................................................................................................436 FIGURE 3-69. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................440 FIGURE 3-70. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)..............................................................................................................................................................444 FIGURE 3-71. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE).............................................................................................................................................................448 FIGURE 3-72. GENERATOR INSTALLATION - 7500W/60HZ (GM ENGINE).......................................................................................................................................................................452 FIGURE 3-73. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)...................................................................................................................................................................456 SECTION 4 - BOOM.......................................................................................................................................................................................................................461 FIGURE 4-1. CYLINDERS INSTALLATION - 450A..........................................................................................................................................................................................462 FIGURE 4-2. CYLINDERS INSTALLATION - 450AJ (USA AND CHINA BUILT MACHINES)..........................................................................................................................................................464 FIGURE 4-3. CYLINDERS INSTALLATION - 450AJ (ROMANIAN BUILT MACHINES)...............................................................................................................................................................466 FIGURE 4-4. BOOM INSTALLATION - 450A...............................................................................................................................................................................................468 FIGURE 4-5. BOOM INSTALLATION WITH AIRLINE - 450A..................................................................................................................................................................................470 FIGURE 4-6. BOOM INSTALLATION WITH SKYPOWER AND AIRLINE - 450A.....................................................................................................................................................................472 FIGURE 4-7. BOOM INSTALLATION WITH SKYPOWER - 450A.................................................................................................................................................................................474 FIGURE 4-8. BOOM INSTALLATION KIT - 450A...........................................................................................................................................................................................476 FIGURE 4-9. BOOM INSTALLATION - 450AJ USA AND CHINA BUILT MACHINES.................................................................................................................................................................478 FIGURE 4-10. BOOM INSTALLATION - 450AJ ROMANIAN BUILT MACHINES.....................................................................................................................................................................480 FIGURE 4-11. JIB INSTALLATION - USA AND CHINA BUILT MACHINES.......................................................................................................................................................................482 FIGURE 4-12. JIB INSTALLATION - ROMANIAN BUILT MACHINES............................................................................................................................................................................484 FIGURE 4-13. MAIN BOOM ASSEMBLY - 450A.............................................................................................................................................................................................486 FIGURE 4-14. MAIN BOOM ASSEMBLY - 450AJ............................................................................................................................................................................................488 FIGURE 4-15. TOWER BOOM ASSEMBLY - 450A............................................................................................................................................................................................490 FIGURE 4-16. TOWER BOOM ASSEMBLY - 450AJ USA AND CHINA BUILT MACHINES..............................................................................................................................................................492 FIGURE 4-17. TOWER BOOM ASSEMBLY - 450AJ ROMANIAN BUILT MACHINES...................................................................................................................................................................494 FIGURE 4-18. ROTATOR ASSEMBLY (SN 0300201991 through 0300232742, SN E300002833 through E300004880)................................................................................................................................496 FIGURE 4-19. ROTATOR ASSEMBLY (SN 0300232743 through 0300272317, SN B300003516 through B300005760, SN E300004881 through E300007990, SN 1300007279 through 1300007373).............................................................498 FIGURE 4-20. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS...........................................................................................................................................................................500 FIGURE 4-21. PLATFORM SUPPORT INSTALLATION - WITH 4 CELL LSS (450AJ ONLY) (SN 0300201991 through 0300202578).......................................................................................................................502 FIGURE 4-22. PLATFORM SUPPORT INSTALLATION WITH 4 CELL LSS (450AJ ONLY) (SN 0300202579 through 0300272317, SN E300002833 through E300007990, SN 1300007279 through 1300007373).....................................................506 FIGURE 4-23. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS.......................................................................................................................................................................508 FIGURE 4-24. 2WD VALVES INSTALLATION - 450A BOOM MOUNTED...........................................................................................................................................................................512 FIGURE 4-25. 2WD VALVES INSTALLATION - 450AJ BOOM MOUNTED..........................................................................................................................................................................514 FIGURE 4-26. 4WD VALVES INSTALLATION - 450A BOOM MOUNTED...........................................................................................................................................................................516 FIGURE 4-27. 4WD VALVES INSTALLATION - 450AJ BOOM MOUNTED..........................................................................................................................................................................518 FIGURE 4-28. UPRIGHT VALVE ASSEMBLY................................................................................................................................................................................................520 FIGURE 4-29. BOOM VALVE ASSEMBLY - 450A............................................................................................................................................................................................522 FIGURE 4-30. BOOM VALVE ASSEMBLY - 450AJ...........................................................................................................................................................................................524 SECTION 5 - PLATFORM...................................................................................................................................................................................................................527 FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (USA BUILT MACHINES)...................................................................................................................................528 FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (USA AND CHINA BUILT MACHINES).........................................................................................................................530 FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (USA AND CHINA BUILT MACHINES).........................................................................................................................532 FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)..............................................................................................................................534 FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)..............................................................................................................................536 FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (ROMANIAN BUILT MACHINES)..............................................................................................................................538 FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY (USA BUILT MACHINES).....................................................................................................................................540 FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (USA BUILT MACHINES).....................................................................................................................................542 FIGURE 5-9. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (USA AND CHINA BUILT MACHINES)...........................................................................................................................544 FIGURE 5-10. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (USA AND CHINA BUILT MACHINES)..........................................................................................................................546 FIGURE 5-11. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY (ROMANIAN BUILT MACHINES)...............................................................................................................................548 FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (ROMANIAN BUILT MACHINES)...............................................................................................................................550 FIGURE 5-13. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (ROMANIAN BUILT MACHINES)...............................................................................................................................552 FIGURE 5-14. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (ROMANIAN BUILT MACHINES)...............................................................................................................................554 FIGURE 5-15. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS)..........................................................................................................................556 FIGURE 5-16. CONSOLE BOX INSTALLATION - 450A WITHOUT SKYGUARD (SN 0300201991 through 0300226169)...................................................................................................................................558 FIGURE 5-17. CONSOLE BOX INSTALLATION - 450AJ WITHOUT SKYGUARD (SN 0300201991 through 0300226169)..................................................................................................................................560 FIGURE 5-18. CONSOLE BOX INSTALLATION - 450A WITH SKYGUARD (SN 0300201991 through 0300259091)......................................................................................................................................562 FIGURE 5-19. CONSOLE BOX INSTALLATION - 450A WITH SKYGUARD (SN 0300259092 through 0300272317)......................................................................................................................................564 FIGURE 5-20. CONSOLE BOX INSTALLATION - 450AJ WITH SKYGUARD (SN 0300201991 through 0300259091, SN B300003516 through B300005760, SN E300002833 through E300007540, SN 1300007279 through 1300007373)...............................566 FIGURE 5-21. CONSOLE BOX INSTALLATION - 450AJ WITH SKYGUARD (SN 0300259092 through 0300272317, SN E300007541 through E300007990)...................................................................................................568 FIGURE 5-22. PLATFORM CONSOLE BOX ASSEMBLY - 450A WITHOUT SKYGUARD (SN 0300201991 through 0300226169)..............................................................................................................................570 FIGURE 5-23. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITHOUT SKYGUARD (SN 0300201991 through 0300219950).............................................................................................................................574 FIGURE 5-24. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITHOUT SKYGUARD (SN 0300219951 through 0300226169).............................................................................................................................578 FIGURE 5-25. PLATFORM CONSOLE BOX ASSEMBLY - 450A WITH SKYGUARD (SN 0300201991 through 0300259091).................................................................................................................................582 FIGURE 5-26. PLATFORM CONSOLE BOX ASSEMBLY - 450A WITH SKYGUARD (SN 0300259092 through 0300272317).................................................................................................................................586 FIGURE 5-27. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITH SKYGUARD (SN 0300201991 through 0300219950, SN E300002833 through E300003608)..............................................................................................590 FIGURE 5-28. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITH SKYGUARD (SN 0300219951 through 0300259091, SN B300003516 through B300005760, SN E300003609 through E300007540, SN 1300007279 through 1300007373)..........................594 FIGURE 5-29. PLATFORM CONSOLE BOX ASSEMBLY - 450AJ WITH SKYGUARD (SN 0300259091 through 0300272317, SN E300007541 through E300007990)..............................................................................................598 FIGURE 5-30. CONTROLLER ASSEMBLY - DRIVE AND STEER.................................................................................................................................................................................602 FIGURE 5-31. CONTROLLER ASSEMBLY - LIFT AND SWING..................................................................................................................................................................................604 FIGURE 5-32. FOOTSWITCH ASSEMBLY...................................................................................................................................................................................................608 FIGURE 5-33. TRAY ASSEMBLY.........................................................................................................................................................................................................610 FIGURE 5-34. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300201991 through 0300211852)......................................................................................................612 FIGURE 5-35. SOFT TOUCH INSTALLATION - 6FT/1.8M PLATFORM (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS) (SN 0300211853 through 0300272317, SN B300003516 through B300005760)...................................................614 FIGURE 5-36. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS) (SN 0300201991 through 0300211852)....................................................................................616 FIGURE 5-37. SOFT TOUCH INSTALLATION - 5FT/1.52M PLATFORM WITH FALL ARREST (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS) (SN 0300211853 through 0300272317, SN B300003516 through B300005760).................................618 FIGURE 5-38. SKYEYE INSTALLATION...................................................................................................................................................................................................620 FIGURE 5-39. SKYGUARD SYSTEM INSTALLATION (SN 0300201991 through 0300259091, SN B300003516 through B300005760, SN E300002833 through E300007540, SN 1300007279 through 1300007373).................................................622 FIGURE 5-40. SKYGUARD BAR INSTALLATION (SN 0300259092 through 0300272317, SN E300007541 through E300007990)........................................................................................................................624 FIGURE 5-41. SKYLINE INSTALLATION..................................................................................................................................................................................................626 FIGURE 5-42. CROSS RAIL INSTALLATION...............................................................................................................................................................................................628 FIGURE 5-43. SKYGLAZIER INSTALLATION...............................................................................................................................................................................................630 FIGURE 5-44. SKYGLAZIER INSTALLATION...............................................................................................................................................................................................632 FIGURE 5-45. SKYWELDER INSTALLATION (50HZ).........................................................................................................................................................................................634 FIGURE 5-46. SKYWELDER INSTALLATION (60HZ).........................................................................................................................................................................................636 FIGURE 5-47. SKYWELDER PREP PACKAGE INSTALLATION...................................................................................................................................................................................638 FIGURE 5-48. WELDER ASSEMBLY.......................................................................................................................................................................................................640 FIGURE 5-49. PIPE RACK INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN SPECS)............................................................................................................................................................642 FIGURE 5-50. PIPE RACK INSTALLATION (AUSTRALIAN SPEC)..............................................................................................................................................................................644 SECTION 6 - CYLINDER...................................................................................................................................................................................................................647 FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY.........................................................................................................................................................................................648 FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY...............................................................................................................................................................................650 FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB...........................................................................................................................................................................................652 FIGURE 6-4. LIFT CYLINDER ASSEMBLY - 450A MAIN BOOM (SN 0300201991 through 0300235624).............................................................................................................................................654 FIGURE 6-5. LIFT CYLINDER ASSEMBLY - 450A MAIN BOOM (SN 0300235625 through 0300272317).............................................................................................................................................656 FIGURE 6-6. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (USA BUILT MACHINES) (SN 0300201991 through 0300229340).......................................................................................................................658 FIGURE 6-7. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (USA BUILT MACHINES) (SN 0300226835 through 0300234431).......................................................................................................................660 FIGURE 6-8. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (ROMANIAN BUILT MACHINES) (SN E300002833 through E300004190)..................................................................................................................662 FIGURE 6-9. LIFT CYLINDER ASSEMBLY - 450AJ MAIN BOOM (SN 0300234432 through 0300272317, SN B300003516 through B300005760, SN E300004191 through E300007990, SN 1300007279 through 1300007373)......................................664 FIGURE 6-10. LIFT CYLINDER ASSEMBLY - TOWER BOOM...................................................................................................................................................................................666 FIGURE 6-11. MASTER CYLINDER ASSEMBLY..............................................................................................................................................................................................668 FIGURE 6-12. STEER CYLINDER ASSEMBLY...............................................................................................................................................................................................670 FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY - 450A....................................................................................................................................................................................672 FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - 450AJ (USA BUILT MACHINES) (SN 0300201991 through 0300234431)...........................................................................................................................674 FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY - 450AJ (SN 0300234432 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300007990, SN 1300007279 through 1300007373)..........................................676 SECTION 7 - HYDRAULIC..................................................................................................................................................................................................................679 FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION - 450A...............................................................................................................................................................................680 FIGURE 7-2. 2WD HYDRAULIC SYSTEM INSTALLATION - 450AJ..............................................................................................................................................................................686 FIGURE 7-3. 4WD HYDRAULIC SYSTEM INSTALLATION - 450A...............................................................................................................................................................................692 FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION - 450AJ (SN 0300201991 through 0300225480, SN E300002833 through E300004226).........................................................................................................698 FIGURE 7-5. 4WD HYDRAULIC SYSTEM INSTALLATION - 450AJ (SN 0300225481 through 0300272317, SN B300003516 through B300005760, SN E300004227 through E300007990, SN 1300007279 through 1300007373).....................................704 FIGURE 7-6. HYDRAULIC DIAGRAM LIST.................................................................................................................................................................................................710 SECTION 8 - ELECTRICAL.................................................................................................................................................................................................................711 FIGURE 8-1. ELECTRICAL DIAGRAM LIST................................................................................................................................................................................................712 FIGURE 8-2. AC BOX AT PLATFORM - LOCALLY SUPPLIED COMPONENTS FOR ANSI EXPORT, AUSTRALIAN AND CE SPECS (SN 0300201991 through 0300220578, SN E300002833 through E300003512).........................................................714 FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT AND CSA SPECS (SN 0300201991 through 0300220578)............................................................................................................716 FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS (SN 0300220579 through 0300272317, SN B300003516 through B300005760).........................................................718 FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC) (SN 0300201991 through 0300220578, SN E300002833 through E300003512).......................................................................................720 FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)......................722 FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V - ANSI, ANSI EXPORT AND CSA SPECS (SN 0300201991 through 0300220578)............................................................................................................724 FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC) (SN 0300201991 through 0300220578, SN E300002833 through E300003512).........................................................................................726 FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)........................728 FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 70MM X 70MM BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763)...........................................................730 FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 70MM X 70MM BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763)...........................................................732 FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763).............................................................734 FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300210159 through 0300220578, SN E300002764 through E300003512).............................................................736 FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)...........738 FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300201991 through 0300210158, SN E300002833 through E300002763).............................................................740 FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300210159 through 0300220578, SN E300002764 through E300003512).............................................................742 FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)...........744 FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 2IN X 4IN BOX (CE SPEC) (SN 0300201991 through 0300220578, SN E300002833 through E300003512)......................................................746 FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)....748 FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ANSI EXPORT, CE AND CHINA SPECS).................................................................................................................750 FIGURE 8-21. AC CABLE INSTALLATION - WITH TWO BREAKERS (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373)...........................................................752 FIGURE 8-22. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE SPECS) (SN 0300220579 through 0300272317, SN E300003513 through E300007990, SN 1300007279 through 1300007373).........................................................754 FIGURE 8-23. BATTERY DISCONNECT SWITCH.............................................................................................................................................................................................756 FIGURE 8-24. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300201991 through 0300202578)............................................................................................................................................758 FIGURE 8-25. BEACON LIGHT HARNESS (BLUE BEACON ONLY) (SN 0300202579 through 0300272317, SN B300003516 through B300005760, SN E300002833 through E300007990, SN 1300007279 through 1300007373)......................................760 FIGURE 8-26. BEACON EXTENSION HARNESS (SN 0300202579 through 0300221757, SN E300002833 through E300003881).........................................................................................................................762 FIGURE 8-27. BOOM CABLES AND CLAMPS INSTALLATION - 450A (WITHOUT ARCTIC PACKAGE)...................................................................................................................................................764 FIGURE 8-28. BOOM CABLES AND CLAMPS INSTALLATION - 450AJ (WITHOUT ARCTIC PACKAGE)..................................................................................................................................................768 FIGURE 8-29. BOOM CABLES AND CLAMPS INSTALLATION - 450A (WITH ARCTIC PACKAGE)......................................................................................................................................................772 FIGURE 8-30. BOOM CABLES AND CLAMPS INSTALLATION - 450AJ (WITH ARCTIC PACKAGE).....................................................................................................................................................776 FIGURE 8-31. BOOM HARNESS - 450A (MAIN BOOM) (WITHOUT ARCTIC PACKAGE)..............................................................................................................................................................780 FIGURE 8-32. BOOM HARNESS - 450AJ (MAIN BOOM) (WITHOUT ARCTIC PACKAGE).............................................................................................................................................................782 FIGURE 8-33. BOOM HARNESS - 450A (MAIN BOOM) (WITH ARCTIC PACKAGE).................................................................................................................................................................784 FIGURE 8-34. BOOM HARNESS - 450AJ (MAIN BOOM) (WITH ARCTIC PACKAGE)................................................................................................................................................................786 FIGURE 8-35. BOOM HARNESS - 450A (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE).....................................................................................................................................................788 FIGURE 8-36. BOOM HARNESS - 450AJ (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE)....................................................................................................................................................790 FIGURE 8-37. BOOM HARNESS - 450A (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE)........................................................................................................................................................792 FIGURE 8-38. BOOM HARNESS - 450AJ (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE).......................................................................................................................................................794 FIGURE 8-39. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)....................................................................................................................................................................796 FIGURE 8-40. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE).......................................................................................................................................................................798 FIGURE 8-41. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)...........................................................................................................................................................800 FIGURE 8-42. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE)..............................................................................................................................................................802 FIGURE 8-43. BOOM VALVE HARNESS....................................................................................................................................................................................................804 FIGURE 8-44. BREAKER BOX KIT WITH TWO BREAKERS - CE SPEC...........................................................................................................................................................................806 FIGURE 8-45. BREAKER BOX KIT WITH THREE BREAKERS - CE SPEC.........................................................................................................................................................................808 FIGURE 8-46. BREAKER BOX KIT - 30MA/16 AMP.........................................................................................................................................................................................810 FIGURE 8-47. CHASSIS SOLENOID HARNESS..............................................................................................................................................................................................812 FIGURE 8-48. ENGINE HARNESS - DEUTZ D2011..........................................................................................................................................................................................814 FIGURE 8-49. ENGINE HARNESS - DEUTZ D2.9L4.........................................................................................................................................................................................816 FIGURE 8-50. ENGINE HARNESS - GM...................................................................................................................................................................................................820 FIGURE 8-51. ENGINE HARNESS - KUBOTA...............................................................................................................................................................................................822 FIGURE 8-52. FUEL HARNESS - DEUTZ D2.9L4 ENGINE....................................................................................................................................................................................824 FIGURE 8-53. GENERATOR HARNESS - 2500W GENERATOR (60HZ)............................................................................................................................................................................826 FIGURE 8-54. GENERATOR HARNESS - 2500W GENERATOR (50HZ)............................................................................................................................................................................828 FIGURE 8-55. GENERATOR HARNESS - 4000W GENERATOR...................................................................................................................................................................................830 FIGURE 8-56. GENERATOR ON/OFF SWITCH HARNESS.......................................................................................................................................................................................832 FIGURE 8-57. GROUND CONTROL PANEL HARNESS..........................................................................................................................................................................................834 FIGURE 8-58. KUBOTA D/F POWER HARNESS..............................................................................................................................................................................................836 FIGURE 8-59. LSS HARNESS...........................................................................................................................................................................................................838 FIGURE 8-60. PLATFORM CONSOLE BOX HARNESS (SN 0300201991 through 0300259091, SN B300003516 through B300005760, SN E300002833 through E300007540, SN 1300007279 through 1300007373)................................................840 FIGURE 8-61. PLATFORM CONSOLE BOX HARNESS (SN 0300259091 through 0300272317, SN E300007541 through E300007990).....................................................................................................................844 FIGURE 8-62. PLATFORM INTERFACE HARNESS............................................................................................................................................................................................846 FIGURE 8-63. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)........................................................................................................................................................................848 FIGURE 8-64. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)..........................................................................................................................................................................850 FIGURE 8-65. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE SPEC)....................................................................................................................................................852 FIGURE 8-66. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE SPEC)....................................................................................................................................................854 FIGURE 8-67. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 70MM X 70MM BOX (CE SPEC)..................................................................................................................................................856 FIGURE 8-68. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 70MM X 70MM BOX (CE SPEC)..................................................................................................................................................858 FIGURE 8-69. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)........................................................................................................................................................................860 FIGURE 8-70. SKYEYE INTERMEDIATE HARNESS...........................................................................................................................................................................................862 FIGURE 8-71. SKYEYE RECEIVER HARNESS...............................................................................................................................................................................................864 FIGURE 8-72. SKYEYE EMITTER HARNESS................................................................................................................................................................................................866 FIGURE 8-73. SKYLINE HARNESS.......................................................................................................................................................................................................868 FIGURE 8-74. SKYGUARD HARNESS......................................................................................................................................................................................................870 FIGURE 8-75. TURNTABLE HARNESS.....................................................................................................................................................................................................872 FIGURE 8-76. VALVE HARNESS - MAIN VALVE............................................................................................................................................................................................876 FIGURE 8-77. VALVE HARNESS - PLATFORM VALVE........................................................................................................................................................................................878 SECTION 9 - DECAL......................................................................................................................................................................................................................881 FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CHINA SPECS (ENGLISH).......................................................................................................................................................882 FIGURE 9-2. DECAL INSTALLATION - WITH KUBOTA ENGINE (ANSI SPECS) (ENGLISH).........................................................................................................................................................886 FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH).........................................................................................................................................................................888 FIGURE 9-4. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH).............................................................................................................................................................................890 FIGURE 9-5. DECAL INSTALLATION - CE SPEC (ENGLISH).................................................................................................................................................................................892 FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH).........................................................................................................................................................................894 FIGURE 9-7. DECAL INSTALLATION - WITH KUBOTA ENGINE (CSA SPEC) (FRENCH/ENGLISH)....................................................................................................................................................896 FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)....................................................................................................................................................................898 FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)..................................................................................................................................................................900 FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH).....................................................................................................................................................................902 FIGURE 9-11. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH).............................................................................................................................................................904 FIGURE 9-12. DECAL INSTALLATION - OPTIONS..........................................................................................................................................................................................906 FIGURE 9-13. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT, CE, CHINA AND JAPANESE SPECS).......................................................................................................................908 FIGURE 9-14. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORT, CE AND CHINA SPECS)...............................................................................................................................910 FIGURE 9-15. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (ANSI EXPORT AND CE SPECS)..............................................................................................................................................912 SECTION 10 - RECOMMENDED SERVICE PARTS STOCK...........................................................................................................................................................................................915 FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK.......................................................................................................................................................................................916 SECTION 11 - SPECIAL OPTIONS...........................................................................................................................................................................................................919 FIGURE 11-1. SPECIAL OPTIONS.......................................................................................................................................................................................................920 PART NUMBER INDEX......................................................................................................................................................................................................................925
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