JLG 520AJ PVC 2001 Operation & Safety Manual (31215024)- PDF DOWNLOAD

Description

JLG 520AJ PVC 2001 Operation & Safety Manual (31215024)- PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 520AJ PVC 2001 Operation & Safety Manual (31215024)- PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 26
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 27
	2.1 Personnel Training............................................... 27
		Operator Training................................................ 27
		Training Supervision............................................. 27
		Operator Responsibility.......................................... 28
		Machine Familiarization.......................................... 28
	2.2 Preparation, Inspection, and Maintenance......................... 28
		Pre-Start Inspection............................................. 31
		General.......................................................... 34
		Function Check................................................... 36
		SkyGuard Function Test........................................... 37
	2.3 Oscillating Axle Lockout Test.................................... 38
Section 3. MACHINE CONTROLS AND INDICATORS............................... 39
	3.1 General.......................................................... 39
	3.2 Controls and Indicators.......................................... 39
		Ground Control Console........................................... 43
		Ground Control Indicator Panel................................... 47
		Ground Control Console Display Gauge............................. 49
		Platform Console................................................. 53
		Platform Control Indicator Panel................................. 58
Section 4. MACHINE OPERATION............................................. 61
	4.1 Description...................................................... 61
	4.2 Operating Characteristics and Limitations........................ 61
		Capacities....................................................... 61
		Platform Load Sensing System (LSS)............................... 62
		Stability........................................................ 62
	4.3 Engine Operation................................................. 64
		Starting Procedure............................................... 64
		Shutdown Procedure............................................... 65
		Fuel Reserve / Shut-Off System................................... 66
	4.4 Diesel Particulate Filter (If Equipped).......................... 67
		Standstill Cleaning.............................................. 67
		Maintenance Standstill Cleaning Initiation Methods............... 69
		Canceling Maintenance Standstill................................. 69
		Unsuccessful Cleaning Event...................................... 70
		DPF Filter Replacement due to Ash Load........................... 70
	4.5 Traveling (Driving).............................................. 75
		Traveling Forward and Reverse.................................... 76
		Traveling on a Grade............................................. 77
	4.6 Steering......................................................... 77
	4.7 Platform......................................................... 77
		Platform Level Adjustment........................................ 77
		Platform Rotation................................................ 77
	4.8 Boom............................................................. 78
		Swinging the Boom................................................ 78
		Raising and Lowering the Tower Boom.............................. 78
		Raising and Lowering the Main Boom............................... 78
		Telescoping the Main Boom........................................ 79
	4.9 Function Speed control........................................... 79
	4.10 Machine Safety System Override (MSSO) (If Equipped)............. 79
	4.11 Skyguard Operation.............................................. 79
		SkyGuard......................................................... 80
		SkyGuard - SkyLine............................................... 80
		SkyGuard - SkyEye................................................ 80
		SkyGuard Function Table.......................................... 81
	4.12 Shut Down And Park.............................................. 82
		Shut Down and Park............................................... 82
	4.13 Lifting and Tie Down............................................ 82
		Lifting.......................................................... 82
		Tie Down......................................................... 82
Section 5. EMERGENCY PROCEDURES.......................................... 91
	5.1 General.......................................................... 91
	5.2 Incident Notification............................................ 91
	5.3 Emergency Operation.............................................. 91
		Operator Unable to Control Machine............................... 91
		Platform or Boom Caught Overhead................................. 91
	5.4 Manual Swing Override............................................ 92
	5.5 Emergency Towing Procedures...................................... 93
	5.6 Machine Safety System Override (MSSO) (If Equipped).............. 94
	6.4 Soft Touch.......................................................103
	6.5 SkySense™........................................................103
		Preparation and Inspection.......................................104
		Operation........................................................104
		SkySense Alarm...................................................106
		Override Button..................................................106
		SkySense Coverage Areas..........................................107
Section 6. Accessories................................................... 95
	6.1 Pipe Racks....................................................... 97
		Capacity Specifications (Australia Only)......................... 97
		Safety Precautions............................................... 97
		Preparation and Inspection....................................... 98
		Operation........................................................ 98
	6.2 SkyGlazier™...................................................... 99
		Capacity Specifications.......................................... 99
		Safety Precautions...............................................100
		Preparation and Inspection.......................................100
		Operation........................................................100
	6.3 SkyPower™........................................................101
		Generator Output.................................................101
		Accessory Ratings................................................102
		Safety Precautions...............................................102
		Preparation and Inspection.......................................102
		Operation........................................................102
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................109
	7.1 Introduction.....................................................109
	7.2 Operating Specifications and Performance Data....................109
		Operating Specifications.........................................109
		Dimensional Data.................................................110
		Capacities.......................................................110
		Tires............................................................110
		Engine Data......................................................111
		Hydraulic Oil....................................................111
	7.3 Operator Maintenance.............................................117
	7.4 Tires & Wheels...................................................124
		Tire Replacement.................................................124
		Wheel and Tire Replacement.......................................124
		Wheel Installation...............................................124
	7.5 Supplemental Information.........................................125
Section 8. INSPECTION AND REPAIR LOG.....................................127

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