JLG 600S HC3 660SJ HC3 PVC 2001 Parts Manual (31215909) – PDF DOWNLOAD
TABLE OF CONTENTS:
JLG 600S HC3 660SJ HC3 PVC 2001 Parts Manual (31215909) – PDF DOWNLOAD
SECTION 1 - FRAME............................................................................................................................. 13
FIGURE 1-1. AXLE INSTALLATION - FRONT..................................................................................................... 14
FIGURE 1-2. STEER INSTALLATION - WITHOUT TOW PACKAGE (600S HC3)........................................................................... 16
FIGURE 1-3. STEER INSTALLATION - WITH TOW PACKAGE (600S HC3).............................................................................. 18
FIGURE 1-4. STEER INSTALLATION - WITHOUT TOW PACKAGE (660SJ HC3).......................................................................... 20
FIGURE 1-5. STEER INSTALLATION - WITH TOW PACKAGE (660SJ HC3)............................................................................. 22
FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD/2WS (600S HC3)................................................................................. 24
FIGURE 1-7. WHEEL DRIVE INSTALLATION - 4WD/2WS (660SJ HC3)................................................................................ 26
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (600S HC3)............................................................................................... 28
FIGURE 1-9. DRIVE MOTOR ASSEMBLY (660SJ HC3).............................................................................................. 30
FIGURE 1-10. DRIVE HUB ASSEMBLY (600S HC3)................................................................................................ 32
FIGURE 1-11. DRIVE HUB ASSEMBLY (660SJ HC3)............................................................................................... 36
FIGURE 1-12. TRACTION VALVE ASSEMBLY...................................................................................................... 40
FIGURE 1-13. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED (AVAILABLE ON ALL SPECS)............................................... 42
FIGURE 1-14. TIRE & WHEEL INSTALLATION - IN355-55 D625 FOAM FILLED NON-MARKING (AVAILABLE ON ALL SPECS)................................... 44
FIGURE 1-15. TIRE & WHEEL INSTALLATION - 41-18LL X 22.5 FOAM FILLED TURF & SAND (AVAILABLE ON ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)..... 46
FIGURE 1-16. LP TANKS AND BRACKETS INSTALLATION (FORD ENGINES)............................................................................ 48
FIGURE 1-17. FRAME COVERS INSTALLATION - 2WS.............................................................................................. 50
FIGURE 1-18. TOW BAR INSTALLATION (OPTIONAL).............................................................................................. 52
SECTION 2 - TURNTABLE......................................................................................................................... 55
FIGURE 2-1. VALVE INSTALLATION - 600S HC3................................................................................................. 56
FIGURE 2-2. VALVE INSTALLATION - 660SJ HC3................................................................................................ 58
FIGURE 2-3. MAIN VALVE ASSEMBLY - 2WS..................................................................................................... 60
FIGURE 2-4. AXLE VALVE ASSEMBLY........................................................................................................... 64
FIGURE 2-5. SWING DRIVE INSTALLATION...................................................................................................... 66
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY...................................................................................................... 68
FIGURE 2-7. TURNTABLE BEARING AND LUBE INSTALLATION....................................................................................... 72
FIGURE 2-8. TURNTABLE LOCK INSTALLATION................................................................................................... 74
FIGURE 2-9. ROTARY COUPLING INSTALLATION.................................................................................................. 76
FIGURE 2-10. ROTARY COUPLING ASSEMBLY..................................................................................................... 78
FIGURE 2-11. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK) (600S HC3)............................................................. 80
FIGURE 2-12. TANKS INSTALLATION - DIESEL MACHINES (POLY FUEL TANK) (660SJ HC3)............................................................ 82
FIGURE 2-13. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK) (600S HC3)............................................................ 84
FIGURE 2-14. TANKS INSTALLATION - DIESEL MACHINES (STEEL FUEL TANK) (660SJ HC3)........................................................... 86
FIGURE 2-15. TANKS INSTALLATION - GAS MACHINES (600S HC3)................................................................................. 88
FIGURE 2-16. TANKS INSTALLATION - GAS MACHINES (660SJ HC3)................................................................................ 90
FIGURE 2-17. HYDRAULIC TANK ASSEMBLY...................................................................................................... 92
FIGURE 2-18. BATTERY AND AUXILIARY PUMP INSTALLATION...................................................................................... 94
FIGURE 2-19. BATTERY AND AUXILIARY PUMP WITH DISCONNECT SWITCH INSTALLATION............................................................... 96
FIGURE 2-20. ELECTRICAL COMPONENTS INSTALLATION - 600S HC3................................................................................ 98
FIGURE 2-21. ELECTRICAL COMPONENTS INSTALLATION - 660SJ HC3...............................................................................100
FIGURE 2-22. GROUND CONTROL ASSEMBLY - 600S...............................................................................................102
FIGURE 2-23. GROUND CONTROL ASSEMBLY - 660SJ..............................................................................................104
FIGURE 2-24. LIGHT PANEL INSTALLATION.....................................................................................................106
FIGURE 2-25. KEYSWITCH INSTALLATION - 600S HC3 (ALL SPECS EXCEPT CE SPECS)................................................................108
FIGURE 2-26. KEYSWITCH INSTALLATION - 600S HC3 (CE SPECS).................................................................................110
FIGURE 2-27. KEYSWITCH INSTALLATION - 660SJ HC3 (ALL SPECS EXCEPT CE SPECS)...............................................................112
FIGURE 2-28. KEYSWITCH INSTALLATION - 660SJ HC3 (CE SPECS)................................................................................114
FIGURE 2-29. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL).................................................................................116
FIGURE 2-30. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL)..................................................................................118
FIGURE 2-31. STROBE LIGHT INSTALLATION - RED (OPTIONAL)...................................................................................120
FIGURE 2-32. WHITE NOISE ALARM INSTALLATION...............................................................................................122
FIGURE 2-33. HOODS INSTALLATIONS - ABS....................................................................................................124
FIGURE 2-34. HOOD ASSEMBLY - ENGINE SIDE (ABS)............................................................................................128
FIGURE 2-35. HOOD ASSEMBLY - TANK SIDE (ABS)..............................................................................................130
FIGURE 2-36. HOODS INSTALLATIONS - STEEL..................................................................................................132
FIGURE 2-37. HOOD ASSEMBLY - ENGINE SIDE (STEEL)..........................................................................................136
FIGURE 2-38. HOOD ASSEMBLY - TANK SIDE (STEEL)............................................................................................138
FIGURE 2-39. NOISE REDUCTION PACKAGE (600S HC3)...........................................................................................140
FIGURE 2-40. TURNTABLE COVERS INSTALLATION................................................................................................142
SECTION 3 - ENGINE............................................................................................................................145
FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (600S HC3)...........................................................146
FIGURE 3-2. DEUTZ D2011 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (660SJ HC3)..........................................................148
FIGURE 3-3. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE (600S HC3/660SJ HC3).......................................150
FIGURE 3-4. DEUTZ D2011 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (600S HC3/660SJ HC3).....................................................152
FIGURE 3-5. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (600S HC3)..............................................................156
FIGURE 3-6. DEUTZ D2011 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (660SJ HC3).............................................................160
FIGURE 3-7. DEUTZ D2011 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE (600S HC3/660SJ HC3)..........................................164
FIGURE 3-8. DEUTZ D2011 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (600S HC3/660SJ HC3)........................................................166
FIGURE 3-9. DEUTZ D2011 ENGINE COMPONENTS (600S HC3/660SJ HC3)............................................................................170
FIGURE 3-10. DEUTZ D2011 (STAGE V) ENGINE INSTALLATION (600S HC3).........................................................................174
FIGURE 3-11. DEUTZ D2011 (STAGE V) ENGINE INSTALLATION (660SJ HC3)........................................................................176
FIGURE 3-12. DEUTZ D2011 (STAGE V) ENGINE AND PUMPS SUB-ASSEMBLY (600S HC3/660SJ HC3).....................................................178
FIGURE 3-13. DEUTZ D2011 (STAGE V) ENGINE ASSEMBLY (600S HC3/660SJ HC3)...................................................................180
FIGURE 3-14. DEUTZ D2011 (STAGE V) ENGINE COMPONENTS (600S HC3/660SJ HC3).................................................................184
FIGURE 3-15. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (600S HC3)........................................................188
FIGURE 3-16. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (660SJ HC3).......................................................192
FIGURE 3-17. DEUTZ TD2.9L4 ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE (600S HC3/660SJ HC3)....................................196
FIGURE 3-18. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (600S HC3/660SJ HC3)..................................................198
FIGURE 3-19. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (600S HC3)...........................................................202
FIGURE 3-20. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITH ARCTIC PACKAGE (660SJ HC3)..........................................................206
FIGURE 3-21. DEUTZ TD2.9L4 ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE (600S HC3/660SJ HC3).......................................210
FIGURE 3-22. DEUTZ TD2.9L4 ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (600S HC3/660SJ HC3).....................................................212
FIGURE 3-23. DEUTZ TD2.9L4 ENGINE COMPONENTS (600S HC3/660SJ HC3).........................................................................216
FIGURE 3-24. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES WITH ARCTIC PACKAGE......................222
FIGURE 3-25. FORD ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (600S HC3).................................................................224
FIGURE 3-26. FORD ENGINE INSTALLATION - WITHOUT ARCTIC PACKAGE (660SJ HC3)................................................................228
FIGURE 3-27. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITHOUT ARCTIC PACKAGE (600S HC3/660SJ HC3).............................................232
FIGURE 3-28. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (600S HC3/660SJ HC3)...........................................................234
FIGURE 3-29. FORD ENGINE INSTALLATION - WITH ARCTIC PACKAGE (600S HC3)....................................................................240
FIGURE 3-30. FORD ENGINE INSTALLATION - WITH ARCTIC PACKAGE (660SJ HC3)...................................................................244
FIGURE 3-31. FORD ENGINE AND PUMPS SUB-ASSEMBLY - WITH ARCTIC PACKAGE (600S HC3/660SJ HC3)................................................248
FIGURE 3-32. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (600S HC3/660SJ HC3)..............................................................250
FIGURE 3-33. FORD ENGINE PREP ASSEMBLY (600S HC3/660SJ HC3)...............................................................................256
FIGURE 3-34. FORD ENGINE COMPONENTS (600S HC3/660SJ HC3)..................................................................................258
FIGURE 3-35. PUMP COUPLING KIT (DEUTZ ENGINES)............................................................................................262
FIGURE 3-36. PISTON PUMP ASSEMBLY.........................................................................................................264
FIGURE 3-37. FUEL FILTER INSTALLATION (POLY FUEL TANK)....................................................................................268
FIGURE 3-38. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ D2011 ENGINES).............................................................270
FIGURE 3-39. FUEL FILTER INSTALLATION (STEEL FUEL TANK) (DEUTZ DT2.9L4 ENGINES)...........................................................272
FIGURE 3-40. MUFFLER INSTALLATION - SPARK ARRESTING (DEUTZ D2011 ENGINES).................................................................274
FIGURE 3-41. EXHAUST PIPE INSTALLATION - (DEUTZ D2011 ENGINES)...........................................................................276
FIGURE 3-42. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ D2011 ENGINES)...........................................................278
FIGURE 3-43. MOTOR MOUNT INSTALLATION - WITHOUT GENERATOR (DEUTZ DT2.9L4 ENGINES).........................................................280
FIGURE 3-44. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ D2011 ENGINES)..............................................................282
FIGURE 3-45. MOTOR MOUNT INSTALLATION - WITH GENERATOR (DEUTZ DT2.9L4 ENGINES)............................................................284
FIGURE 3-46. BELT WITHOUT GENERATOR INSTALLATION (FORD ENGINES)...........................................................................286
FIGURE 3-47. TRAY JACK INSTALLATION.......................................................................................................288
FIGURE 3-48. ENGINE HOOD BAFFLES INSTALLATION - ABS HOODS.................................................................................290
FIGURE 3-49. ENGINE HOOD BAFFLES INSTALLATION - STEEL HOODS...............................................................................292
FIGURE 3-50. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)....................................................294
FIGURE 3-51. 2500W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL)..................................................296
FIGURE 3-52. 2500W GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)...........................................................300
FIGURE 3-53. 2500W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)....................................................302
FIGURE 3-54. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)....................................................304
FIGURE 3-55. 4000W GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL)..................................................308
FIGURE 3-56. 4000W GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)....................................................312
FIGURE 3-57. 7500W SKYPOWER GENERATOR INSTALLATION - 110/60HZ (DEUTZ D2011 ENGINES) (OPTIONAL)............................................316
FIGURE 3-58. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (DEUTZ TD2.9L4 ENGINES) (OPTIONAL).........................................320
FIGURE 3-59. 7500W SKYPOWER GENERATOR INSTALLATION - 110V/60HZ (FORD ENGINES) (OPTIONAL)..................................................324
FIGURE 3-60. 7500W SKYPOWER GENERATOR INSTALLATION - 220V/50HZ (DEUTZ D2011 ENGINES) (OPTIONAL)...........................................328
SECTION 4 - BOOM..............................................................................................................................331
FIGURE 4-1. BOOM INSTALLATION - 600S HC3..................................................................................................332
FIGURE 4-2. BOOM INSTALLATION - 660SJ HC3.................................................................................................336
FIGURE 4-3. BOOM ASSEMBLY - 600S HC3......................................................................................................340
FIGURE 4-4. BOOM ASSEMBLY - 660SJ HC3.....................................................................................................344
FIGURE 4-5. JIB ASSEMBLY - 660SJ HC3......................................................................................................348
FIGURE 4-6. PLATFORM ROTATOR ASSEMBLY - 600S HC3..........................................................................................350
FIGURE 4-7. PLATFORM ROTATOR ASSEMBLY - 660SJ HC3.........................................................................................352
FIGURE 4-8. POWER TRACK INSTALLATION - 600S HC3...........................................................................................354
FIGURE 4-9. POWER TRACK ASSEMBLY - 660SJ HC3..............................................................................................356
FIGURE 4-10. BOOM VALVES INSTALLATION - 600S HC3..........................................................................................358
FIGURE 4-11. BOOM VALVES INSTALLATION - 660SJ HC3.........................................................................................360
FIGURE 4-12. PLATFORM VALVE ASSEMBLY - 600S HC3...........................................................................................362
FIGURE 4-13. PLATFORM VALVE ASSEMBLY - 660SJ HC3..........................................................................................364
FIGURE 4-14. BOOM SENSORS INSTALLATION - 600S HC3.........................................................................................366
FIGURE 4-15. BOOM SENSORS INSTALLATION - 660SJ HC3........................................................................................368
FIGURE 4-16. PLATFORM SUPPORT INSTALLATION................................................................................................370
SECTION 5 - PLATFORM..........................................................................................................................373
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY.................................................................374
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH SWING GATE.................................................................376
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH DROP BAR...................................................................378
FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH SWING GATE.................................................................380
FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH DROP BAR...................................................................382
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE...............................................................384
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR.................................................................386
FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ANSI, ANSI EXPORT, CHINA AND CSA SPECS).....................388
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE.....................................................390
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROP BAR......................................................392
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE..............................................................394
FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR................................................................396
FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST.............................................................398
FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH SWING GATE....................................................400
FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROP BAR......................................................402
FIGURE 5-16. TRAY ASSEMBLY................................................................................................................404
FIGURE 5-17. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - 600S HC3......................................................................406
FIGURE 5-18. PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION - 660SJ HC3.....................................................................408
FIGURE 5-19. CONSOLE BOX ASSEMBLY.........................................................................................................410
FIGURE 5-20. CONTROLLER ASSEMBLY (DRIVE AND STEER)........................................................................................414
FIGURE 5-21. CONTROLLER ASSEMBLY (LIFT AND SWING).........................................................................................416
FIGURE 5-22. FOOTSWITCH ASSEMBLY..........................................................................................................420
FIGURE 5-23. LIGHT PANEL INSTALLATION.....................................................................................................422
FIGURE 5-24. SKYEYE INSTALLATION..........................................................................................................424
FIGURE 5-25. SKYGUARD BAR INSTALLATION....................................................................................................426
FIGURE 5-26. SKYLINE INSTALLATION.........................................................................................................428
FIGURE 5-27. SKYGLAZIER INSTALLATION - 600S & 660SJ (ANSI, AUSTRALIAN AND CSA SPECS)......................................................430
FIGURE 5-28. SKYGLAZIER INSTALLATION - 600S (BRAZIL SPECS)................................................................................432
FIGURE 5-29. SKYGLAZIER INSTALLATION - 600S (LATIN AMERICAN SPECS)........................................................................434
FIGURE 5-30. SKYWELDER INSTALLATION (50HZ)................................................................................................436
FIGURE 5-31. SKYWELDER INSTALLATION (60HZ)................................................................................................438
FIGURE 5-32. SKYWELDER PREP PACKAGE (60HZ)................................................................................................440
FIGURE 5-33. WELDER ASSEMBLY..............................................................................................................442
FIGURE 5-34. PIPE RACK INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN SPECS)...................................................................444
FIGURE 5-35. PIPE RACK INSTALLATION (AUSTRALIAN SPECS)....................................................................................446
FIGURE 5-36. SKYGLAZIER INSTALLATION (600S HC3 ANSI, ANSI EXPORT & CSA SPECS/660SJ HC3 ANSI, AUSTRALIAN & CSA SPECS)......................448
FIGURE 5-37. SOFT TOUCH INSTALLATION - 6FT (1.83M) PLATFORM (OPTIONAL)....................................................................450
FIGURE 5-38. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (600S) (OPTIONAL).................................................452
FIGURE 5-39. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL).....................................................................454
FIGURE 5-40. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (600S) (OPTIONAL)..................................................456
FIGURE 5-41. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM).............................................................458
FIGURE 5-42. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)...................................................460
FIGURE 5-43. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)..............................................................462
SECTION 6 - CYLINDER..........................................................................................................................465
FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY................................................................................................466
FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600S HC3)...........................................................................468
FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (660SJ HC3)..........................................................................470
FIGURE 6-4. LIFT CYLINDER ASSEMBLY BOOM (600S HC3)........................................................................................472
FIGURE 6-5. LIFT CYLINDER ASSEMBLY BOOM (660SJ HC3).......................................................................................474
FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB (660SJ HC3)......................................................................................476
FIGURE 6-7. LIFT CYLINDER ASSEMBLY - JIB (660SJ HC3)......................................................................................478
FIGURE 6-8. STEER CYLINDER ASSEMBLY.......................................................................................................480
FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY...................................................................................................482
SECTION 7 - HYDRAULIC.........................................................................................................................485
FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM (2WS WITHOUT ARCTIC PACKAGE) (600S HC3)...............................................................486
FIGURE 7-2. DRIVE HYDRAULIC DIAGRAM (2WS WITHOUT ARCTIC PACKAGE) (660SJ HC3)..............................................................490
FIGURE 7-3. DRIVE HYDRAULIC DIAGRAM (2WS WITH ARCTIC PACKAGE) (600S HC3)..................................................................494
FIGURE 7-4. DRIVE HYDRAULIC DIAGRAM (2WS WITH ARCTIC PACKAGE) (660SJ HC3).................................................................498
FIGURE 7-5. STANDARD HYDRAULIC DIAGRAM (600S HC3).........................................................................................502
FIGURE 7-6. STANDARD HYDRAULIC DIAGRAM (660SJ HC3)........................................................................................508
FIGURE 7-7. TOW HYDRAULIC DIAGRAM.........................................................................................................514
SECTION 8 - ELECTRICAL........................................................................................................................517
FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)...............................................518
FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS WITHOUT 4000W/50HZ GENERATOR).....................................520
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPECS WITH 4000W/50HZ GENERATOR)........................................522
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITHOUT 4000W/50HZ GENERATOR).......................................524
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPECS WITH 4000W/50HZ GENERATOR)..........................................526
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE SPECS WITHOUT 4000W/50HZ GENERATOR).....................528
FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE SPECS WITH 4000W/50HZ GENERATOR)........................530
FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPECS WITHOUT 4000W/50HZ GENERATOR).....................532
FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE SPECS WITH 4000W/50HZ GENERATOR)........................534
FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPECS WITHOUT 4000W/50HZ GENERATOR).....................................536
FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPECS WITH 4000W/50HZ GENERATOR)........................................538
FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)............540
FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS).......................542
FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN & CE SPECS)..............544
FIGURE 8-15. AC BREAKER BOX INSTALLATION - SINGLE DOUBLE POLE BREAKER.....................................................................546
FIGURE 8-16. AC BREAKER BOX INSTALLATION - 3 BREAKERS.....................................................................................548
FIGURE 8-17. AC CABLES AND CLAMPS INSTALLATION - 600S HC3 WITHOUT GENERATOR (ANSI, CSA AND JAPANESE SPECS)................................550
FIGURE 8-18. AC CABLES AND CLAMPS INSTALLATION - 600S HC3 WITHOUT GENERATOR (ANSI EXPORT, CE AND CHINA SPECS).............................552
FIGURE 8-19. AC CABLES AND CLAMPS INSTALLATION - 600S HC3 WITH 2500W GENERATOR (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS).................554
FIGURE 8-20. AC CABLES AND CLAMPS INSTALLATION - 600S HC3 WITH 4000W/50HZ GENERATOR (ANSI EXPORT, CE AND CHINA SPECS).....................556
FIGURE 8-21. AC CABLES AND CLAMPS INSTALLATION - 600S HC3 WITH 4000W/60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS).....558
FIGURE 8-22. AC CABLES AND CLAMPS INSTALLATION - 600S HC3 WITH 7500W SKYPOWER GENERATOR...................................................560
FIGURE 8-23. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITHOUT GENERATOR (ANSI, CSA AND JAPANESE SPECS)...............................562
FIGURE 8-24. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITHOUT GENERATOR (ANSI EXPORT AUSTRALIAN, CE & CHINA SPECS)...................564
FIGURE 8-25. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 2500W GENERATOR (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)................566
FIGURE 8-26. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 4000W/50HZ GENERATOR (ANSI EXPORT AUSTRALIAN, CE AND CHINA SPECS).........568
FIGURE 8-27. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 4000W/60HZ GENERATOR (ANSI EXPORT AUSTRALIAN, CE AND CHINA SPECS).........570
FIGURE 8-28. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 7500W GENERATOR...........................................................572
FIGURE 8-29. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITHOUT GENERATOR (ANSI, CSA AND JAPANESE SPECS)...............................574
FIGURE 8-30. AC CABLES AND CLAMPS INSTALLATION - 660SJ HX3 WITHOUT GENERATOR (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)................576
FIGURE 8-31. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 2500W GENERATOR (ALL SPECS EXCEPT CE SPECS)...............................578
FIGURE 8-32. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 4000W/50HZ GENERATOR (ANSI EXPORT, AUSTRALIAN AND CE SPECS)...............580
FIGURE 8-33. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 4000W/60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CE AND CHINA SPECS)....582
FIGURE 8-34. AC CABLES AND CLAMPS INSTALLATION - 660SJ HC3 WITH 7500W SKYPOWER GENERATOR..................................................584
FIGURE 8-35. BATTERY DISCONNECT SWITCH INSTALLATION.......................................................................................586
FIGURE 8-36. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITHOUT 4000W/50HZ GENERATOR)..................................................588
FIGURE 8-37. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR).....................................................590
FIGURE 8-38. BREAKER BOX KIT - 3 BREAKERS.................................................................................................592
FIGURE 8-39. BOOM ANGLE SENSOR HARNESS....................................................................................................594
FIGURE 8-40. BOOM CABLE - LOWER...........................................................................................................596
FIGURE 8-41. BOOM CABLE - UPPER (600S HC3)................................................................................................598
FIGURE 8-42. BOOM CABLE - UPPER (660SJ HC3................................................................................................600
FIGURE 8-43. CAPACITY PROXIMITY HARNESS (1000LBS).........................................................................................602
FIGURE 8-44. CAPACITY PROXIMITY HARNESS (750 LBS).........................................................................................604
FIGURE 8-45. ELECTRICAL COMPONENTS INSTALLATION - 600S HC3................................................................................606
FIGURE 8-46. ELECTRICAL COMPONENTS INSTALLATION - 660SJ HC3...............................................................................608
FIGURE 8-47. ENGINE HARNESS - DEUTZ D2011 ENGINES.........................................................................................610
FIGURE 8-48. ENGINE HARNESS - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES........................................................612
FIGURE 8-49. ENGINE HARNESS - FORD ENGINES................................................................................................616
FIGURE 8-50. FUEL PUMP HARNESS - DEUTZ D2.9L4 - 49HP AND DEUTZ TD2.9L4 - 67HP ENGINES.....................................................618
FIGURE 8-51. GENERATOR HARNESS - 2500W....................................................................................................620
FIGURE 8-52. GENERATOR HARNESS - 4000W....................................................................................................622
FIGURE 8-53. GENERATOR HARNESS - 7500W SKYPOWER...........................................................................................624
FIGURE 8-54. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)....................................................626
FIGURE 8-55. GROUND CONTROL HARNESS.......................................................................................................628
FIGURE 8-56. LIFT CYLINDER HARNESS........................................................................................................630
FIGURE 8-57. PLATFORM BOX HARNESS.........................................................................................................632
FIGURE 8-58. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)...............................................................................636
FIGURE 8-59. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC).................................................................................638
FIGURE 8-60. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2X4 BOX (CE SPEC).................................................................640
FIGURE 8-61. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC).........................................................................642
FIGURE 8-62. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)...............................................................................644
FIGURE 8-63. SKYEYE EMITTER HARNESS.......................................................................................................646
FIGURE 8-64. SKYEYE INTERMEDIATE HARNESS..................................................................................................648
FIGURE 8-65. SKYEYE RECEIVER HARNESS......................................................................................................650
FIGURE 8-66. SKYGUARD INTERFACE HARNESS...................................................................................................652
FIGURE 8-67. SKYLINE HARNESS..............................................................................................................654
FIGURE 8-68. STROBE LIGHT HARNESS (RED AND BLUE BEACON LIGHTS)............................................................................656
FIGURE 8-69. TELE PROXIMITY HARNESS.......................................................................................................658
FIGURE 8-70. TRANSPORT SWITCH HARNESS (660SJ HC3).........................................................................................660
FIGURE 8-71. TURNTABLE HARNESS............................................................................................................662
FIGURE 8-72. VALVE HARNESS - MAIN VALVE...................................................................................................666
FIGURE 8-73. VALVE HARNESS - PLATFORM VALVE (600S HC3)....................................................................................668
FIGURE 8-74. VALVE HARNESS - PLATFORM VALVE (660SJ HC3)...................................................................................670
FIGURE 8-75. WHITE NOISE ALARM HARNESS....................................................................................................672
SECTION 9 - DECALS............................................................................................................................675
FIGURE 9-1. DECAL INSTALLATION (ANSI SPECS - ENGLISH LANGUAGE)............................................................................676
FIGURE 9-2. DECAL INSTALLATION (AUSTRALIAN SPECS - ENGLISH LANGUAGE)......................................................................678
FIGURE 9-3. DECAL INSTALLATION (BRAZIL SPECS - PORTUGUESE/SPANISH LANGUAGES)..............................................................680
FIGURE 9-4. DECAL INSTALLATION (CE SPECS - ENGLISH LANGUAGE)..............................................................................682
FIGURE 9-5. DECAL INSTALLATION (CHINESE SPECS - ENGLISH/SIMPLIFIED CHINESE LANGUAGES).....................................................684
FIGURE 9-6. DECAL INSTALLATION (CHINESE SPECS - ENGLISH/TRADITIONAL CHINESE LANGUAGES)....................................................686
FIGURE 9-7. DECAL INSTALLATION (CSA SPECS - ENGLISH/FRENCH LANGUAGES).....................................................................688
FIGURE 9-8. DECAL INSTALLATION (JAPANESE SPECS - ENGLISH/JAPANESE LANGUAGES)..............................................................690
FIGURE 9-9. DECAL INSTALLATION (KOREAN SPECS - ENGLISH/KOREAN LANGUAGES)..................................................................692
FIGURE 9-10. DECAL INSTALLATION - LATIN AMERICAN SPECS - ENGLISH/SPANISH LANGUAGES).......................................................694
FIGURE 9-11. DECALS INSTALLATION - OPTIONS................................................................................................696
FIGURE 9-12. DECAL INSTALLATION - SKYWELDER (50HZ)........................................................................................700
FIGURE 9-13. DECAL INSTALLATION - SKYWELDER (60HZ)........................................................................................702
FIGURE 9-14. DECAL INSTALLATION - TOW (ANSI SPECS)........................................................................................704
FIGURE 9-15. DECAL INSTALLATION - TOW (ANSI EXPORT & CE SPECS)............................................................................706
FIGURE 9-16. DECAL INSTALLATION - TOW (CSA SPECS).........................................................................................708
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK..................................................................................................711
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK..............................................................................................712
SECTION 11 - SPECIAL OPTIONS..................................................................................................................715
FIGURE 11-1. SPECIAL OPTIONS..............................................................................................................716
PART NUMBER INDEX.............................................................................................................................721
IMAGES PREVIEW OF THE MANUAL:
JLG 600S HC3 660SJ HC3 PVC 2001 Parts Manual (31215909) – PDF DOWNLOADJLG 600S HC3 660SJ HC3 PVC 2001 Parts Manual (31215909) – PDF DOWNLOAD
PLEASE NOTE:
This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.M
✹
What Our Customers Say
★★★★★Live reviews from customers
Loading customer reviews...
🌟 Related Products
Discover more professional manuals for your equipment
