JLG EC450AJ EC520AJ Operation & Safety Manual (31217103) – PDF DOWNLOAD

Description

JLG EC450AJ EC520AJ Operation & Safety Manual (31217103) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG EC450AJ EC520AJ Operation & Safety Manual (31217103) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................. 15
	1.1 General........................................................... 15
	1.2 Pre-Operation..................................................... 15
		Operator Training and Knowledge................................... 15
		Workplace Inspection.............................................. 16
		Machine Inspection................................................ 17
	1.3 Operation......................................................... 17
		General........................................................... 17
		Trip and Fall Hazards............................................. 18
		Electrocution Hazards............................................. 19
		Tipping Hazards................................................... 21
		Crushing and Collision Hazards.................................... 24
	1.4 Towing, Lifting, and Hauling...................................... 25
	1.5 Maintenance....................................................... 25
		Maintenance Hazards............................................... 25
		Battery Hazards................................................... 26
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION..... 27
	2.1 Personnel Training................................................ 27
		Operator Training................................................. 27
		Training Supervision.............................................. 27
		Operator.......................................................... 28
		Machine Familiarization........................................... 28
	2.2 Preparation, Inspection, and Maintenance.......................... 28
	2.3 Basic Nomenclature................................................ 30
		Pre-Start Inspection.............................................. 31
	2.4 Walk-Around Inspection............................................ 32
		General........................................................... 33
		Function Check.................................................... 34
		Function Check.................................................... 35
	2.5 Oscillating Axle Lockout Test..................................... 36
	2.6 SkyGuard Function Test............................................ 37
Section 3. MACHINE CONTROLS AND INDICATORS................................ 39
	3.1 General........................................................... 39
		Placards.......................................................... 39
	3.2 Controls and Indicators........................................... 39
	3.3 Ground Control Console............................................ 40
		Ground Control Console with MSSO and LED Display (If Equipped).... 41
	3.4 Ground Control Indicator Panel.................................... 46
	3.5 Ground Control Console Display Gauge.............................. 48
		Diagnostic Trouble Codes (DTCs)................................... 49
	3.6 Multifunction Display (If Equipped)............................... 50
		Navigating the Multifunction Display.............................. 52
	3.7 Platform Control Console.......................................... 54
	3.8 Platform Control Indicator Panel.................................. 59
Section 4. MACHINE OPERATION.............................................. 63
	4.1 Description....................................................... 63
	4.2 Boom Operating Characteristics and Limitations.................... 63
		Capacities........................................................ 63
		Platform Load Sensing System (LSS)................................ 64
		Stability......................................................... 64
	4.3 Operation......................................................... 66
		Starting Procedure................................................ 66
		Shutdown Procedure................................................ 66
	4.4 Traveling (Driving)............................................... 68
		Traveling Forward and Reverse..................................... 69
		Traveling on a Grade.............................................. 70
	4.5 Steering.......................................................... 70
	4.6 Platform.......................................................... 70
		Platform Level Adjustment......................................... 70
		Platform Rotation................................................. 70
	4.7 Boom.............................................................. 71
		Swinging the Boom................................................. 71
		Raising and Lowering the Tower Boom............................... 71
		Raising and Lowering the Main Boom................................ 72
		Telescoping the Main Boom......................................... 72
	4.8 Function Speed control............................................ 72
	4.9 Machine Safety System Override (MSSO) (If Equipped)............... 72
	4.10 BATTERY CHARGING - General....................................... 73
		Battery Charging - Daily.......................................... 73
	4.11 BATTERY CHARGING - LITHIUM-ION MACHINE........................... 74
		Indicator Panel Display........................................... 74
		Multifunction Display (If Equipped)............................... 74
		Multifunction Display Charging.................................... 75
		Digital Battery Charger Display................................... 76
	4.12 Charging the Battery Pack........................................ 78
		Charging Phases................................................... 79
	4.13 Cold Weather Charging (If Equipped).............................. 80
		Ground Control Console Display Gauge.............................. 80
		Multifunction Display............................................. 81
	4.14 Skyguard Operation............................................... 81
		SkyGuard.......................................................... 82
		SkyGuard - SkyLine................................................ 82
		SkyGuard - SkyEye................................................. 82
		SkyGuard Function Table........................................... 83
	4.15 Shut Down And Park............................................... 84
		Shut Down and Park................................................ 84
	4.16 Lifting and Tie Down............................................. 84
		Lifting........................................................... 84
		Tie Down.......................................................... 84
Section 5. EMERGENCY PROCEDURES........................................... 93
	5.1 General........................................................... 93
	5.2 Incident Notification............................................. 93
	5.3 Emergency Operation............................................... 93
		Operator Unable to Control Machine................................ 93
		Platform or Boom Caught Overhead.................................. 94
	5.4 Manual Swing Override............................................. 94
	5.5 Emergency Towing Procedures....................................... 94
	5.6 Machine Safety System Override (MSSO) (If Equipped)............... 96
Section 6. Accessories.................................................... 99
	6.1 Pipe Racks........................................................100
		Capacity Specifications (Australia Only)..........................100
		Safety Precautions................................................100
		Preparation and Inspection........................................101
		Operation.........................................................101
	6.2 SkyGlazier™.......................................................102
		Capacity Specifications...........................................102
		Safety Precautions................................................103
		Preparation and Inspection........................................103
		Operation.........................................................103
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE..................105
	7.1 Introduction......................................................105
	7.2 Operating Specifications and Performance Data.....................105
		Operating Specifications..........................................105
		Dimensional Data..................................................106
		Capacities........................................................107
		Tires.............................................................107
		Hydraulic Oil.....................................................107
		Major Component Weights...........................................110
	7.3 Operator Maintenance..............................................113
	7.4 Tires & Wheels....................................................117
		Tire Replacement..................................................117
		Wheel and Tire Replacement........................................117
		Wheel Installation................................................117
	7.5 Supplemental Information only applicable to CE machines...........119
		EC Declaration of Conformity......................................120

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