JLG H800AJ PVC 2001 Operation & Safety Manual (31215042) – PDF DOWNLOAD

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JLG H800AJ PVC 2001 Operation & Safety Manual (31215042) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG H800AJ PVC 2001 Operation & Safety Manual (31215042) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 26
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 27
	2.1 Personnel Training............................................... 27
		Operator Training................................................ 27
		Training Supervision............................................. 27
		Operator Responsibility.......................................... 28
		Machine Familiarization.......................................... 28
	2.2 Preparation, Inspection, and Maintenance......................... 28
		Pre-Start Inspection............................................. 31
		Walk-Around Inspection........................................... 34
	2.3 Function Check................................................... 35
		SkyGuard Function Test........................................... 40
	2.4 Oscillating Axle Lockout Test (If Equipped)...................... 42
Section 3. MACHINE CONTROLS AND INDICATORS............................... 43
	3.1 General.......................................................... 43
	3.2 Controls and Indicators.......................................... 43
		Ground Control Console........................................... 45
		Ground Control Indicator Panel................................... 50
		Ground Control Console Display Gauge............................. 52
		Platform Console................................................. 56
		Platform Console Indicator Panel................................. 61
Section 4. MACHINE OPERATION............................................. 65
	4.1 Description...................................................... 65
	4.2 Operating Characteristics and Limitations........................ 65
		Capacities....................................................... 65
		Platform Load Sensing System (LSS)............................... 66
		Stability........................................................ 66
	4.3 Engine Operation................................................. 70
		Starting Procedure............................................... 70
		Shutdown Procedure............................................... 71
		Engine Warmup.................................................... 72
	4.3 Powertrain Operating Modes....................................... 72
		HYBRID Mode...................................................... 72
		ELECTRIC Mode.................................................... 73
		Switching Between Modes.......................................... 74
	4.4 Traveling (Driving).............................................. 76
		Traveling Forward and Reverse.................................... 77
		Traveling on a Grade............................................. 78
	4.4 Steering......................................................... 78
	4.5 Platform......................................................... 78
		Platform Level Adjustment........................................ 78
		Platform Rotation................................................ 78
	4.6 Boom............................................................. 79
		Swinging the Boom................................................ 79
		Raising and Lowering the Tower Boom.............................. 79
		Raising and Lowering the Main Boom............................... 81
		Telescoping the Main Boom........................................ 81
	4.5 BATTERY CHARGING................................................. 81
	4.9 Machine Safety System Override (MSSO) (CE Only).................. 82
	4.10 SKyguard Operation.............................................. 82
		SkyGuard......................................................... 82
		SkyGuard - SkyLine............................................... 82
		SkyGuard - SkyEye................................................ 83
	4.7 Shut Down and Park............................................... 84
	4.11 LIFTING AND TIE DOWN............................................ 84
		Lifting.......................................................... 84
		Tie Down......................................................... 85
	4.8 Towing........................................................... 88
	4.9 Tow bar (If equipped)............................................ 88
	4.10 Re-synchronize Upright.......................................... 88
		Releveling Valve................................................. 88
Section 5. EMERGENCY PROCEDURES..........................................105
	5.1 GENERAL..........................................................105
	5.2 INCIDENT NOTIFICATION............................................105
	5.3 EMERGENCY OPERATION..............................................105
		Operator Unable to Control Machine...............................105
		Platform or Boom Caught Overhead.................................106
	5.4 EMERGENCY TOWING PROCEDURES......................................106
	5.5 MACHINE SAFETY SYSTEM OVERRIDE (MSSO) (CE ONLY)..................107
Section 6. ACCESSORIES...................................................109
	6.1 Fall Arrest Platform.............................................111
		Safety Precautions...............................................111
	6.2 SkyGlazier™......................................................111
		Capacity Specifications..........................................112
		Safety Precautions...............................................112
		Preparation and Inspection.......................................113
		Operation........................................................113
	6.3 SkyPower™........................................................113
		Generator Output.................................................114
		Safety Precautions...............................................114
		Preparation and Inspection.......................................115
		Operation........................................................115
	6.4 SkyWelder™.......................................................115
		Generator Output.................................................116
		Welding Accessories..............................................116
		Accessory Ratings................................................117
		Safety Precautions...............................................117
		Preparation and Inspection.......................................118
		Operation........................................................118
	6.5 Soft Touch.......................................................118
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................121
	7.1 Introduction.....................................................121
	7.2 Operating Specifications and Performance Data....................121
		Operating Specifications.........................................121
		Tires............................................................122
		Batteries........................................................122
		Capacities.......................................................123
		Engine Data......................................................123
		Hydraulic Oil....................................................124
		Critical Stability Weights.......................................127
	7.3 Maintenance and Lubrication......................................132
	7.4 Tires & Wheels...................................................138
		Tire Damage......................................................138
		Tire Replacement.................................................138
		Wheel Replacement................................................138
		Wheel Installation...............................................139
	7.5 Supplemental Information.........................................140
Section 8. INSPECTION AND REPAIR LOG.....................................141

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