JLG Model 520AJ PVC 2007 Operation & Safety Manual (31217154) – PDF DOWNLOAD

Description

JLG Model 520AJ PVC 2007 Operation & Safety Manual (31217154) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG Model 520AJ PVC 2007 Operation & Safety Manual (31217154) – PDF DOWNLOAD

Section 1. SAFETY PRECAUTIONS............................................ 15
	1.1 General.......................................................... 15
	1.2 Pre-Operation.................................................... 15
		Operator Training and Knowledge.................................. 15
		Workplace Inspection............................................. 16
		Machine Inspection............................................... 17
	1.3 Operation........................................................ 17
		General.......................................................... 17
		Trip and Fall Hazards............................................ 18
		Electrocution Hazards............................................ 19
		Tipping Hazards.................................................. 21
		Crushing and Collision Hazards................................... 24
	1.4 Towing, Lifting, and Hauling..................................... 25
	1.5 Maintenance...................................................... 25
		Maintenance Hazards.............................................. 25
		Battery Hazards.................................................. 26
Section 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION.... 27
	2.1 Personnel Training............................................... 27
		Operator Training................................................ 27
		Training Supervision............................................. 27
		Operator Responsibility.......................................... 28
		Machine Familiarization.......................................... 28
	2.2 Preparation, Inspection, and Maintenance......................... 28
		Pre-Start Inspection............................................. 31
		General.......................................................... 34
		Function Check................................................... 36
		SkyGuard Function Test........................................... 37
	2.3 Oscillating Axle Lockout Test.................................... 38
Section 3. MACHINE CONTROLS AND INDICATORS............................... 39
	3.1 General.......................................................... 39
	3.2 Controls and Indicators.......................................... 39
		Ground Control Console........................................... 43
		Ground Control Indicator Panel................................... 47
		Ground Control Console Display Gauge............................. 49
		Platform Console................................................. 53
		Platform Control Indicator Panel................................. 58
Section 4. MACHINE OPERATION............................................. 61
	4.1 Description...................................................... 61
	4.2 Operating Characteristics and Limitations........................ 61
		Capacities....................................................... 61
		Platform Load Sensing System (LSS)............................... 62
		Stability........................................................ 62
	4.3 Engine Operation................................................. 64
		Starting Procedure............................................... 64
		Shutdown Procedure............................................... 65
		Fuel Reserve / Shut-Off System................................... 66
	4.4 Diesel Particulate Filter (If Equipped).......................... 67
		Standstill Cleaning.............................................. 67
		Maintenance Standstill Cleaning Initiation Methods............... 69
		Canceling Maintenance Standstill................................. 69
		Unsuccessful Cleaning Event...................................... 70
		DPF Filter Replacement due to Ash Load........................... 70
	4.5 Traveling (Driving).............................................. 75
		Traveling Forward and Reverse.................................... 76
		Traveling on a Grade............................................. 77
	4.6 Steering......................................................... 77
	4.7 Platform......................................................... 77
		Platform Level Adjustment........................................ 77
		Platform Rotation................................................ 77
	4.8 Boom............................................................. 78
		Swinging the Boom................................................ 78
		Raising and Lowering the Tower Boom.............................. 78
		Raising and Lowering the Main Boom............................... 78
		Telescoping the Main Boom........................................ 79
	4.9 Function Speed control........................................... 79
	4.10 Machine Safety System Override (MSSO) (If Equipped)............. 79
	4.11 Skyguard Operation.............................................. 79
		SkyGuard......................................................... 80
		SkyGuard - SkyLine............................................... 80
		SkyGuard - SkyEye................................................ 80
		SkyGuard Function Table.......................................... 81
	4.12 Shut Down And Park.............................................. 82
		Shut Down and Park............................................... 82
	4.13 Lifting and Tie Down............................................ 82
		Lifting.......................................................... 82
		Tie Down......................................................... 82
Section 5. EMERGENCY PROCEDURES.......................................... 93
	5.1 General.......................................................... 93
	5.2 Incident Notification............................................ 93
	5.3 Emergency Operation.............................................. 93
		Operator Unable to Control Machine............................... 93
		Platform or Boom Caught Overhead................................. 93
	5.4 Manual Swing Override............................................ 94
	5.5 Emergency Towing Procedures...................................... 95
	5.6 Machine Safety System Override (MSSO) (If Equipped).............. 96
	6.7 Bolt-on External Fall Arrest.....................................105
	6.8 SkySense™........................................................105
		Preparation and Inspection.......................................106
		Operation........................................................106
		SkySense Alarm...................................................108
		Override Button..................................................108
		SkySense Coverage Areas..........................................109
Section 6. Accessories................................................... 97
	6.1 Pipe Racks....................................................... 99
		Capacity Specifications (Australia Only)......................... 99
		Safety Precautions............................................... 99
		Preparation and Inspection.......................................100
		Operation........................................................100
	6.2 SkyGlazier™......................................................101
		Capacity Specifications..........................................101
		Safety Precautions...............................................102
		Preparation and Inspection.......................................102
		Operation........................................................102
	6.3 SkyPower™........................................................103
		Generator Output.................................................103
		Accessory Ratings................................................104
		Safety Precautions...............................................104
		Preparation and Inspection.......................................104
		Operation........................................................104
Section 7. GENERAL SPECIFICATIONS & OPERATOR MAINTENANCE.................111
	7.1 Introduction.....................................................111
	7.2 Operating Specifications and Performance Data....................111
		Operating Specifications.........................................111
		Dimensional Data.................................................112
		Capacities.......................................................112
		Tires............................................................112
		Engine Data......................................................113
		Hydraulic Oil....................................................113
	7.3 Operator Maintenance.............................................120
	7.4 Tires & Wheels...................................................127
		Tire Replacement.................................................127
		Wheel and Tire Replacement.......................................127
		Wheel Installation...............................................127
	7.5 Supplemental Information.........................................128
Section 8. INSPECTION AND REPAIR LOG.....................................129

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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