John Deere 1010B Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1010B Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1010B Forwarder Operator’s Manual – PDF DOWNLOAD

• Part Number: F058699_ME
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1010B
• Series: B SERIES
• Serial: 17DB3192…3194, 3197, 3200…3236, 3242-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1010B Forwarder Operator’s Manual – PDF DOWNLOAD

1010B_3192 pdf 0
1010B Forwarder 3
OPERATOR AND MAINTENANCE MANUAL 5
List of Revised Pages (LRP): 7
Issue 10/00-01 Revision 2 10 2000 9
TOC 11
1 Introduction 18
1 1 General 18
1 2 Where to Find Decals and Serial Number 20
1 3 Timberjack Authorized Dealers and Service Centers 21
1 4 Timberjack Continental Distribution Centers 25
2 Warranty 26
2 1 250 Hours Service 26
3 Safety Instructions 28
3 1 Safety Symbol 28
3 1 1 Signal Words 28
3 2 General Safety Precautions 29
3 2 1 Boarding the machine 32
3 3 Operating Safety Precautions 33
3 3 1 Alarms 35
3 3 2 Emergency Exit 35
3 3 3 Driving on frozen waters 36
3 3 4 Power cables 37
3 3 5 Driving on public roads and other transport driving 38
3 4 Servicing Safety Precautions 39
3 5 Conservation of the Enviroment 42
3 6 Fire Prevention 43
3 6 1 What to Do if the Machine Catches Fire 44
4 Controls, Gauges and Signal Lights 46
4 1 Dashboard 47
4 1 1 Warning Lights and Alarms 48
1 Warning lights located on the dashboard 48
2 Alarm light in the ceiling 49
4 2 Control Panels 50
4 2 1 Crane Controls 51
4 3 Air Conditioner Controls 52
4 4 Overhead Panel Switches 54
5 Operating the Forwarder 56
5 1 Operation 56
5 1 1 Emergency Stopper 56
5 1 2 Operating the Crane 56
5 1 3 Brakes 58
5 1 4 Frame Brake 58
5 1 5 Steering 59
5 1 6 High/Low Gear and Rear-Wheel Drive 2 59
5 1 7 Using the Differential Lock-Up 60
5 1 8 Operating the Decking Blade (Opt Eq ) 60
5 2 Driving 61
5 2 1 Before Starting the Engine for the First Time in a Working Day 61
5 2 2 Operating the Engine 62
1 Starting the Engine 62
2 Cold Weather Starting 63
3 After starting 63
4 Turning off the Engine 64
5 2 3 Off-Road Driving 65
5 2 4 Driving on Road 66
5 3 Transporting the Machine 67
5 4 Towing the Machine 69
1 Releasing the Parking Brake 70
2 Disengaging the Power Transmission System 70
3 Releasing the Service Brake 71
4 Disconnecting the steering cylinders 71
5 5 Lifting and Lowering the Cab 72
6 Maintenance 74
6 1 Servicing safety precautions 75
6 2 General maintenance instructions 76
6 2 1 Bolt Torque Values (Follow-Up Checks) 76
6 2 2 Cleaning the Cab Windows 77
6 3 Tires 78
6 3 1 Tire pressures 78
6 3 2 Changing Tires 79
6 3 3 Anti-slip fitting 80
6 3 4 Bogie tracks, fitting 81
6 4 Recommended lubricants and fluids 83
6 5 Capacities 84
6 5 1 Engine oil (Cummins 4BTA) 85
6 5 2 Fuel 86
6 5 3 Coolant 87
6 5 4 Hydraulic Oil 87
6 5 5 Gear Oil 88
6 5 6 Brake fluid 88
6 5 7 Grease 88
6 6 Service Intervals 89
6 7 Detailed Maintenance 92
6 7 1 Daily or Every 10 Hours 94
1 Check the engine oil level 95
2 Check the coolant level 95
3 Check the windshield washer fluid level 95
4 Check the driving brake oil level 96
5 Clean the radiator grille 96
6 Check the water separator 97
7 Check the air filter 97
8 Check the hydraulic oil level 98
9 Check the tires for air pressure and overall shape 98
10 Fill up the fuel tank 98
11 Grease the decking blade (opt eq ) 99
12 Maintain the crane; 99
13 At the end of the day do the following: 99
6 7 2 Weekly Maintenance or Every 50 hours 100
1 Check the battery electrolyte level 101
2 Check the drive belts condition 101
3 Check the air conditioner 101
4 Maintain the crane; 101
5 Grease the fittings of the hinges 101
6 Grease the center hinge bearings, steering cylinder bearings and the frame brake 102
6 7 3 Every 250 Running Hours 104
1 Renew the engine oil and filter 105
2 Clean the machine 106
3 Check the air intake system 106
4 Check the high/low gear oil level 106
5 Check the differential and the hub gear oil level 107
6 Check the oil level in both bogie housings and in the differential 108
7 Grease the Bogie Bearings 109
8 Check the wheel rims and nuts (after the first 250 hours and then after every 1000 hours) 110
9 Check the cab air filter and air conditioner 110
10 Maintain the crane; 110
6 7 4 Every 500 Running Hours 112
1 Change the fuel filters 113
2 Renew the pressure filter of the driving hydraulic system 114
3 Check the batteries for charge 114
4 Remove sediment and water from the fuel tank 114
5 Grease the driveshafts 115
6 7 5 Every 1000 Running Hours 116
1 Renew the hydraulic oil 117
2 Renew the hydraulic return filter 117
3 Renew the hydraulic tank breather (6) 118
4 Clean the spark arrestor and check the ex-haust manifold 118
5 Renew the high/low gear oil 119
6 Check the wheel rims and nuts 119
7 Have the valve lash clearances checked 120
8 Check the condition of the drive belt and belt tensioner bearing 120
9 Maintain the crane; 120
6 7 6 Every 2000 Running Hours 122
1 Renew the bogie housing oil and the dif-ferential oil 123
2 Renew the hub gear oil and the differential oil 124
6 7 7 Maintenance after Every Six Months 125
1 Service the fire extinguisher 125
6 7 8 Annual Maintenances 126
1 Change the coolant 126
6 8 When Necessary, Service and Adjust the Following 127
1 Have the proper function of the turbochar-ger checked 127
2 Have the proper function of the alternator checked 127
3 Have the proper function of the starter motor checked 127
4 Have the proper function of the atomisers checked 127
6 8 1 Clean the Fuel Tank Filler Filter 128
6 8 2 Eliminate Air from the Fuel System 129
6 9 Crane Maintenance 130
6 9 1 Assembly Instructions 130
6 9 2 Welding Instructions 131
1 The parts that must never be welded: 131
2 The parts that must not be welded without the manufacturer’s instructions: 131
3 The points and components to which it is forbidden to attach other parts by welding: 131
4 Ground connection: 131
5 Weld inside, 132
6 Assessment of damage 132
7 Instructions 132
8 Possibility of major damage is reduced by regularly cleaning and checking the crane 132
6 9 3 Maintenance Schedule 133
6 9 4 Daily or Every Ten Hours 134
1 Grease the grapple and pendant 134
2 Check crane’s structures 134
3 The following service and checks are to be made at the end of each workday 134
6 9 5 Weekly Maintenance or Every 50 hours 135
1 Check the crane slewing housing oil level 135
2 Check that the joint pins of the crane are secured 135
3 Check the sideways clearance of the exten-sion booms 135
4 Check the crane extension boom chains for tightness 135
5 Grease the rocker and cylinder bearings of the crane and the slewing system bearing 136
6 Lubricate the extension boom chains with oil 136
Lubrication and Maintenance Chart 137
6 9 6 Every 250 Running Hours 138
1 Clean the crane 138
2 Check crane structures 138
3 Check the extension booms for vertical clearance 138
4 Check the tightness 138
6 9 7 Every 1000 Running Hours 139
1 Change the crane slewing system oil 139
2 Clean the magnetic plug of rotator 139
3 Clean the crane extension boom chains 140
6 9 8 Service and adjust when needed 141
1 Adjusting the rotator link brakes* 141
7 Hydraulic and Brake System 142
CONVERTION TABLE FOR PRESSURES: 142
7 1 General 143
7 1 1 Hydraulic tank 143
7 1 2 Bleeding Air from the Hydraulic System 143
7 2 Hydrostatic System 144
7 2 1 Checking and Adjusting the Hydrostatic System 145
7 2 2 Bleeding Air from the Hydrostatic System 146
7 2 3 Checking and Adjusting Hydrostatic System Pressures 147
1 Checking and Adjusting the Charge Pres-sure 147
2 Checking the Hydrostatics Pilot Pressure 148
3 Checking the function of hydrostatic flush-ing valve 149
4 Checking and Adjusting the Drive Pres-sures 150
5 Checking and Adjusting the Function of DA Cartridge Valve 151
6 Checking and Adjusting the Motor Control Starting Point 152
7 Checking and Adjusting Constant Pressure (= Pressure Cut-Off) Control Setting 153
7 3 Working Hydraulic System 155
7 3 1 Checking and Adjusting Working Hydraulic System 156
7 3 2 Bleeding Air from the Working Hydraulic System 157
7 3 3 Checking and Adjusting Working Hydraulic Pressures 158
1 Adjusting the Maximum Pressure 158
2 Adjusting the Pressure Difference (ap) 158
3 Checking the Crane Valve Pilot Control Pressure 159
4 Measuring the pressures for each function 159
5 Measuring and adjusting the pressures for each function: 160
7 3 4 Checking and Adjusting Auxiliary Function Pressure 161
7 3 5 Checkingand Adjusting Frame Brake Pressure 162
7 3 6 Checking Pressures of Optional Equipment 162
7 4 Brake System; Checking and Adjusting 164
7 4 1 General 165
7 4 2 Eliminating Air from Brake System 166
7 4 3 Checking and Adjusting Parking Brake Pressure 167
7 4 4 Checking the Drive Brake (pedal brake) pressure 168
7 4 5 Checking the Service Brake Pressure 168
7 4 6 Checking the Brake Charging Pressure 169
7 4 7 Mechanical Adjustment of Brakes 170
7 5 Quick Couplers for Pressure Measurement and Adjusting Screws 173
7 6 Hydraulic Schematics 174
7 6 1 Loader Hydraulics 176
7 6 2 Drive Hydraulics 178
7 6 3 Brake Hydraulics 180
7 6 4 Extra equipment 182
7 6 5 Options 184
8 Electrical System 186
8 1 Main Switch 186
8 2 Batteries 187
8 3 Welding 188
8 4 Fuses Under the Cab 189
8 5 Instrument Box Fuses 189
8 6 Instrument Box Relays 190
8 7 Machine Sensors 191
8 7 1 Coolant Temperature Sensor 191
8 7 2 Engine Oil Pressure Sensor 191
8 7 3 Hydraulic Oil Level Sensor 191
8 7 4 Hydraulic Oil Temperature Sensor 191
8 7 5 Hydraulic Oil Return Filter Sensor 191
8 8 Wiring Diagrams 192
9 Operating Power Transmission 220
9 1 High/Low Gear 221
9 2 Hydrostatic System 221
10 Operating the Crane 224
10 1 A General Description of the Crane 224
10 2 Operating Safety Precautions 225
10 3 General Operating Instructions 226
10 4 Technical Specifications 228
10 4 1 Timberjack Crane TJ 61 F 228
10 4 2 Rotator and Grapple 228
11 Equipment 232
11 1 Air Conditioner 232
11 1 1 Main Parts of Air Conditioning System 235
11 1 2 Air Conditioner Maintenance 237
1 Weekly maintenance 237
2 Maintenance every 250 Running hours 239
3 Maintenance every 24 months 240
11 2 Heating Time Switch (modular timer) “Eberspächer “(Opt eq ) 241
11 2 1 Malfunction codes 246
12 Technical Specifications 248
13 Converting Tables 252
13 1 Convertion table for pressures: 252
13 2 General Torque Specifications 252
13 2 1 Fastener Markings 252
13 2 2 Imperial Hex Head 253
13 2 3 Metric Hex Head 254
13 2 4 Metric Flanged Hex Head 255
13 3 Measurement Conversion Tables 256
Index 258

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