Owner Manual for John Deere 1110D Forwarder PDF

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John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

• P/N: F070966_VL
• Language: English
• Division: Forestry
• Product Lines: Forwarders
• Publication Type: Operator’s Manuals
• Associated Models: 1110D
• Series: D SERIES
• Serial: WJ1110D002301-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1110D Forwarder Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for John Deere Forwarder 8
Foreword 9
John Deere Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1110D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belts 23
Avoid Risks under Difficult Conditions 24
Stop Working if Machine Gives an Alarm 24
Loading the Machine 25
Keep Danger Zone Clear 25
Avoid Crush Points 26
Power Cables 27
Driving/Transporting on Public Roads 28
Ensure Safety before Driving on Frozen Water 28
Fire Prevention 29
What To Do If the Machine Catches Fire 30
Safety – Maintenance Precautions 31
General 31
Securing the Service Position 32
Use Proper Clothing 32
Use Proper Tools 33
Support Machine Properly 33
Shut Down Engine, Disconnect Battery Cable 34
Service Cooling System Safely 34
Prevent Battery Explosions 34
Prevent Acid Burns 35
Replacing the Xenon Worklamp 36
Start Only from Operator’s Seat 36
Beware of Exhaust Fumes 37
Avoid High Pressure Fluids 37
Avoid Heating near Pressurized Fluid Lines 38
Make Welding Repairs Safely 38
Service Tires Safely 39
Refueling and Servicing Fuel System 39
Dispose of Waste Properly 40
Operator’s Station – Panels, Switches, Gauges, Control levers 41
General 41
Front Dashboard 43
Start Key Positions 44
Signal Lights 44
Left and Right Arm Control Panels 45
Using Boom Control Levers 46
Window Washers and Wipers 47
Overhead Panel Switches 48
Warning Lamps and Buzzer 48
Preparedness for telephone 49
Air Conditioner Controls 49
Engine Heating Timer (Opt Eq ) 50
Operator’s seat 51
Lifting and Lowering the Cab 52
How to Lift the Cab 52
How to Lower the Cab 53
Operating the Machine 54
TMC 54
ECU 54
Alarms 55
Door Safety Switch 55
Emergency Stopper 55
Operating the Boom 56
Brakes 58
Frame Brake 59
Steering 60
High/Low Gear and Rear-Wheel Drive 61
Using the Differential Lock-Up 62
Operating the Decking Blade (Optional Equipment) 62
Operating the Clambunk 62
Starting and Turning Off the Engine 63
Before Starting the Engine for the First Time in a Working Day 63
Normal Start 64
Cold Weather Starting 65
After Starting 66
Turning off the engine 67
Driving the Machine 68
Off-Road Driving 68
Driving on Road 69
Transporting and Towing the Machine 71
Positioning 71
Use hold-down straps 71
Minilevers 72
Chains 72
Fluids and Lubricants 73
Recommended Lubricants and Fluids 73
Capacities 74
Diesel Fuel 75
Engine Oil 76
Coolant 77
Hydraulic oil 78
Gear oil 79
Brake fluid 79
Cab lift pump 79
Grease 80
Maintenance – General 81
Service, General 81
Using Fuels and Lubricants / Placement of Drain Hoses 81
Prepare Machine for Maintenance 82
Machine Frame, Locking and Unlocking 83
Check all bolted joints 84
Cleaning the Cab Windows 85
Tire pressures 86
Changing Wheels 87
Anti slips 88
Fitting bogie tracks 89
Maintenance Intervals and Service Parts 91
Maintenance intervals 91
Service Parts 92
Maintenance – Every 10 hours or Daily 95
Check the Hydraulic Oil Level 95
Check the Engine Oil Level 95
Drain Water and Sediment from Fuel Filters 96
Check the Radiator Grille Cleanness 97
Check the Windshield Washer Fluid Level 98
Check the Driving Brake Oil Level 98
Check the Tires for Air Pressure and Overall Shape 98
Fill Up the Fuel Tank 99
Maintain the Boom 99
The Following Service and Checks are to Be Made at the End of Each Workday 100
Maintenance – Every 50 hours or Weekly 101
Grease the Center Hinge Bearings and Steering Cylinder Bearings 101
Grease the Decking Blade1 102
Check the Air Conditioner 102
Maintain the Boom 102
Check the Fire Extinguisher System 103
Maintenance – Every 250 hours 104
Clean the Machine 104
Check the High/Low Gear Oil Level 104
Check Differential Oil Level 105
Check Single Axle Wheel Ends (Hub gear) Oil Level 106
Check Bogie Housings Oil Level 106
Greasing the Prelubricated Bogie Bearings 107
Check Wheel Nut Torque 107
Check the Cabine Air Filters 108
Check the Air Conditioner 108
Maintain the Boom 109
Maintenance – Every 500 hours 110
Change Engine Oil and Oil Filter 110
Clean Crank Case Vent Tube 112
Check Air Intake System 113
Replace Fuel Filters 114
Remove Sediment and Water from the Fuel Tanks 114
Check Belt Wear 115
Check Belt Tensioner 116
Check Cooling System 116
Check the Batteries for Charge and Electrolyte Level 117
Grease the driveshafts 118
Maintenance – Every 1000 hours 120
Renew the Hydraulic Oil 120
Replace the Hydraulic Return Filter 123
Replace the Hydraulic Tank Breather 124
Renew the Pressure Filter of the Drive Hydraulic System 125
Change the Brake Pedal Circuit Oil 126
Renew the High/Low Gear (Transfer Case) Oil 127
Check and Tighten the Screw and Bolt Connections 128
Check the Air Conditioner 128
Maintain the Boom 128
Maintenance – Every 2000 hours 129
Check Valve Clearance 129
Change the Coolant 131
Check Crankshaft Vibration Damper 133
Change Bogie Axle Differential Oil 134
Change Bogie Housings Oil 135
Change Single Axle Differential Oil 136
Change Single Axle Wheel Ends Oil 137
Check and Tighten the Bolts for the Joints Between Axles and Frame 138
Maintenance – As required 139
When Necessary, Service and Adjust the Following 139
Adding the Coolant 139
Checking Air Filter Elements 140
Replacing Drive Belt 141
Clean the Fuel Tank Filler Filter 141
Adjusting the Seat Turntable Brake 142
Maintain the Boom 142
Bleeding the Fuel System 143
Maintenance – Periodic Maintenance 144
Every 6 months 144
Every 12 months 144
Hydraulic System and Bleeding 145
Working hydraulic system 145
Hydrostatic system 145
Bleeding 146
Bleeding Drive Hydraulic System 147
Bleeding Work Hydraulic System 149
Bleeding the Brake System 151
Hydrostatic System: Drive Pump adjusting 154
Checking and adjusting the charge pressure 154
Checking and adjusting the pressure cut-off valve setting of the drive pump 155
Hydrostatic System: Drive Motor adjusting 156
Checking and adjusting drive motors pressure cut-off settings 156
Work Hydraulic System: Check and Adjust 159
Adjustment of Pressure Difference 159
Adjusting the Maximum Pressure 159
Adjusting the Boom Pressure 160
Adjusting Auxiliary Functions 161
Adjusting Frame Brake 162
Adjusting Proportional Decking Blade 163
Adjusting Optional Equipment 163
Brake System: Check and Adjust 164
Checking the brakes 164
Mechanical adjustment of brakes 165
Brake Charging Pressure 166
Checking the Work Brake 166
Checking the Drive Brake (Brake Pedal) 167
Electrical System 168
Main Switch 168
Batteries 169
Welding 171
Fuses on the Left-Hand Side in the Engine Compartment 173
Instrument Box Fuses and Relays 174
Engine Sensors and Connectors 175
Air Cleaner Sensors 176
Coolant Level Sensor 176
The RPM Sensor of the Drive Hydrostatics Motor 176
Hydraulic Tank Sensors 177
Transmission 178
Operating Power Transmission 178
High/Low Gear 178
Hydrostatic System 179
Control of Transmission 180
Boom, General 181
A General Description of the Boom 181
Operating Safety Precautions 182
General Operating Instructions 184
Assembly Instructions 185
Bleeding the Hydraulic System 185
Maintenance Schedule 186
Technical Information, Boom CF5 186
Rotator and Grapple 187
Boom – Maintenance 191
Maintenance every 10 hours 191
Maintenance every 50 hours 192
Maintenance every 250 hours 199
Maintenance every 1000 hours 200
Maintenance as required 203
Equipment, Air Conditioner 204
Introduction 204
Main Parts of Air Conditioning System 204
Risks and Counter-Measures 207
First Aid 208
Using the A/C unit 208
Maintenance and Inspections: Check the refrigerant level 211
Check the service moisture indicator of the dryer every 50 hours 214
Service the compressor every 1000 hours 214
Service the evaporator element every 1000 hours 215
Service the condenser element every 1000 hours 215
Service the hoses and connectors every 1000 hours 216
Equipment, Engine and Cabin Preheater 217
Configuration 217
Operation 218
Maintenance of the Engine Preheater 219
Timer for Engine and Cabin Preheater 220
Engine and Cabin Preheater Remote Control *) 223
Service Codes of the Engine Preheater 223
Equipment, Fire Extinguisher System 226
General 226
Fire Alarm and Actions 227
After a fire 230
Control unit 231
Hand-held fire extinguishers 233
Equipment, Decking Blade 234
Using the Decking Blade 234
Lowering the Decking Blade 235
Decking Blade’s Float 235
Equipment, Weight Scales 236
Literature going with the Weight Scales 236
General operating safety precautions 236
Technical Description and maintenance 237
Control panel functions 238
Measuring the load weight when using different load spaces 239
Basic loading movements 240
Normal working procedure when using the weight scales 240
Charts of loading procedures 243
Equipment, Clambunk 246
Operating the Clambunk 246
Equipment, ALS 248
Foreword 248
General Safety Instructions 249
Stability 249
ALS, Left Arm Control Panel 253
ALS, Right Arm Control Panel 254
Main Parts, ALS 255
Descriptions of bunks 256
Descriptions of the Headboard 257
Labeling 258
Main Valve 259
Special Tools 263
Bleeding the hydraulic system 264
Aligning load bunks 265
Max width adjustment 266
How to build the load 266
Using the Headboard 268
Flow and pressure set up 270
Disassembly of telescopic stakes 271
Maintenance Every 10 hours of operation 273
Maintenance Every 50 hours of operation 274
Maintenance Every 250 hours of operation 275
Maintenance Every 12 month of operation 281
Principal Hydraulic Diagram 282
Electrical Schematic, ALS 283
Equipment, Approach Lights 284
Approach Lights *) 284
Forwarder Troubleshooting 285
Engine Troubleshooting 285
Diagnose Drive Lines 290
Diagnose Brake Hydraulics 291
Diagnose Cab Tilt Hydraulics 291
Diagnose Hydraulic/Hydrostatic Cooling System 292
Diagnose Hydrostatic Drive System 293
Diagnose Hydrostatic Drive Pump 295
Diagnose Hydrostatic Drive Motor 298
Diagnose Loader 299
Diagnose Heater/Air Conditioner 303
Storage 305
Prepare Machine for Storage 305
Monthly Storage Procedure 307
Hydraulic Diagrams 309
Hydraulic Scheme 309
Electronic Schematics, 1110D 324
Electronic Schematics 324
1110D Specifications 364
Decals and Signs 364
Dimensions 365
Load area 366
Engine 367
Transmission 367
Axles 367
Steering 368
Brakes 368
Hydraulic system 368
Electrical System 368
Boom 369
Cab 369

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