John Deere 1110G / 1210G / 1510G Tier 2 Operator’s Manual F723260 PDF

TABLE OF CONTENTS:

John Deere 1110G / 1210G / 1510G Tier 2 CTL Forwarder Operator’s Manual F723260 – PDF DOWNLOAD

Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
John Deere forwarder 13
Technical data 13
Machine identification 14
6 8L Engine Identification 15
Safety 16
Follow Laws and Regulations 16
Recognize Safety Information 16
Understand Signal Words 17
Prepare for Emergencies 17
Wear Protective Clothing 18
Handle Chemical Products Safely 18
Install Radio Transmitters Properly 19
Operating 19
Inspect machine 20
Attach Do not Operate Tag 20
Prevent Machine Runaway 21
Use Handholds and Steps 21
Handle Starting Fluids Safely 22
Pay Attention to Bystanders 22
Carry no passengers 23
Use Seat Belt 23
Cabin protective structures 24
ROPS levels 24
Cabin windows 25
Secondary exit 27
Forwarder cabin noise 27
Vibration levels in forwarder cabin 28
Avoid Risks under Difficult Conditions 29
Operate the Boom Safely 30
Do not Overload the Forwarder 30
Stop Working if Machine Gives an Alarm 31
Keep Danger Zone Clear 31
Avoid saw chain shots 32
Avoid Crush Points 33
Avoid Power Lines 33
Driving/Transporting on Public Roads 34
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 36
What To Do If the Machine Catches Fire? 37
Hand-held fire extinguisher 37
After a fire 38
Maintenance 38
Keep Machine in Good Condition 39
Use Proper Clothing 39
Use Proper Tools 40
Secure Cabin Tilt Locking Mechanism 40
Support Machine Properly 41
Service Cooling System Safely 41
Prevent Battery Explosions 42
Prevent Acid Burns 42
Start Only from Operator’s Seat 43
Beware of Exhaust Fumes 43
Exhaust filter maintenance 44
Avoid High Pressure Fluids 44
Avoid Heating near Pressurized Fluid Lines 45
Make Welding Repairs Safely 45
Service Tires Safely 46
Service Air Conditioner Safely 46
Replace Xenon Worklamps Safely 47
Service Accumulators Safely 47
Service Steering System Safely 48
Refueling and Servicing Fuel System 48
Dispose of Waste Properly 49
Safety Decal Locations 49
Cabin non-text safety decals 50
Machine non-text safety decals 50
Machine text safety decals 51
Warranty 52
Standard Warranty Clauses 52
Standard Warranty 52
Extended Coverage 52
First 250 hours maintenance 52
Periodic Maintenance 53
Machine systems and components 54
Main switch panel 54
Power outlets 55
Anti-skid surfaces, handles and steps 56
Access covers 57
Storage spaces 58
Hydraulic stairs 59
Fixed forwarder cabin 60
Operator’s seat – comfort 61
Seat rotation 62
Cabin camera 63
Heating and air conditioning 63
Tires 64
Tracks, anti-slip chains and wheel ballasting 65
Tracks in winter conditions 66
Track recommendations for winter 66
Boom specifications 68
CF5-XE reach and lifting diagrams 69
CF5-XI reach and lifting diagrams 69
CF5 reach and lifting diagrams 70
CF7-XE and CF7S-XE reach and lifting diagrams 70
CF7-XI and CF7S-XI reach and lifting diagrams 71
CF7 reach and lifting diagrams 71
CF7S reach and lifting diagrams 72
Optional equipment 72
Central greasing system 73
Safety instructions 73
Grease dispenser 74
Front frame 75
Middle joint and rear frame 76
Boom 77
Dispenser on boom pillar 77
Dispenser on boom base 78
Dispenser on jib boom 79
Centralized manual greasing points 80
Fire protection system 81
Extinguishing system components 82
Environmental kit 82
Forwarder IBC 83
IBC sensor bus 83
External hosing (XE) extension boom 84
Improvements on XE extension 85
Internal hosing (XI) extension boom 86
Improvements on XI extension 87
Chain mechanism and hosing 88
Y-link for XI and XE booms 90
Central locking system 91
Rear frame camera 92
On-road driving equipment 92
Pre-heater 93
Controls 94
Driving controls 94
Main switch 95
Brake controls 96
Safety switches and emergency stop 97
Ignition switch 97
Dashboard 98
Boom controls 100
Forwarder IBC boom controls 101
Left keypad in forwarder 102
Right keypad in forwarder 103
Extra keypad 104
Lights and wipers 105
Cabin lights 106
Service lights 107
Work lights 108
On-road driving lights 109
Window wipers and washers 110
Accessory switches and connectors 111
Air conditioner 111
Fan speed 112
Temperature 113
Recirc mode 113
Defrost 113
Indicator lights 114
Pre-heater EasyStart timer control panel 114
Setting the time 115
Switching on the pre-heater 116
Changing the heating duration 116
Switching off the pre-heater 117
Heating preselections 117
Preprogramming of preselection 118
Pre-heater modem 119
Mobile control of pre-heater 119
Operating the machine 121
Engine 121
Starting the engine 121
Cold weather starting 122
After starting 122
Turning off the Tier2/Tier3 engine 123
Driving 123
Off-road driving 123
On-road driving 124
High/low gear and rear wheel drive 125
Adaptive Driveline Control (ADC) modes 126
Diesel speed boost 127
Differential locks 128
Limited % driving 129
Regulable control for driving percentage 130
Cruise control 130
Decking blade 131
Boom and grapple 131
Warming up work hydraulics 131
Using the Boom 132
IBC mode 133
Special functions 133
Traditional boom control 134
Boom suspended mode 135
Smooth Boom Control (SBC) 136
Boom weight scale – Operation 137
Data transmission and bluetooth connection 138
Grapple reset 139
Calibration 139
Weighing accuracy 139
Batteries and battery charger 141
After using the boom 141
At the End of the Work Day 142
General maintenance 143
Refueling the Machine 143
Cabin windows cleaning and inspection 144
Cabin interior cleaning and surface sanitation 145
Fluids and lubricants 146
Diesel fuel 146
Bio-Diesel Fuel 147
Minimizing the effect of cold weather on diesel engines 148
Handling and storing diesel fuel 149
Lubricity of diesel fuel 149
Engine oil 150
Diesel engine oil and filter service intervals 150
Diesel engine break-in oil 151
Additional engine oil information 152
Engine coolant 153
Hydraulic oil requirements 155
Gear oil 156
Brake fluid 156
Grease 156
Cabin tilt fluid 157
Welding instructions 157
Electrical components 158
Batteries 159
Using Booster Batteries 160
Trickle charging 161
Fuses and relays 162
Main fuses 163
Engine compartment fuse box 164
Engine compartment relays 166
Fixed forwarder cabin fuses 167
Fixed forwarder cabin relays 169
Wiring harness fuses and relays 170
G-series forwarder CAN architecture 171
Controller locations 173
Cabin controller (CAB) area 174
HPC21 (High spec) 175
MPC21 176
Telematics components 177
MTG module 178
Antennas 178
Sensors and switches 179
Engine sensors (6 8L) 180
Engine Sensors 1/3 181
Engine Sensors 2/3 182
Engine Sensors 3/3 183
Sensors, air filter and coolant 1110G/1210G/1510G 184
Sensors, air conditioner 185
Sensors, frame 186
Sensors, drive pedal 186
Sensors, comfort seat base 187
Sensors, standard seat base 187
Sensors, transmission 188
Sensors, brake system 189
Sensors, fuel tank 189
Sensors, hydraulic oil tank 190
Sensors, work hydraulics 190
Sensors, boom 191
Grounding points 191
Grounding points, fixed cabin – Gen I 192
Hydraulic pressure measurements 192
Drive hydraulics 193
Check charge pressure 194
Maximum drive pressure / Drive pump cut-off 195
Work hydraulics 196
LS pressure difference Delta P 196
Maximum work pressure 197
Auxiliary valve pressure 198
Boom valve LS relief pressures 198
Hydraulic fan pump pressure (TimberMatic) 200
Hydraulic fan pump pressure (Manual) 202
Frame brake pressure 203
Brake hydraulics 203
Drive and work brake pressures 204
Loading range pressures 205
Loading pressure 205
Hydraulic oil sampling valve 206
Vacuum pump 207
Frame and boom service positions 207
Engine hoods 208
Lifting the hood 209
Tilt angles of the cabin 210
Tilting the cabin 211
Lowering the cabin 213
Tilting the fuel tank 215
Boom general servicing 217
Changing wheels 218
Anti-slip chain fitting 218
Tracks fitting 1/4 219
Tracks fitting 2/4 219
Tracks fitting 3/4 220
Tracks fitting 4/4 220
Periodic maintenance 221
Introduction 221
Uptime maintenance planner 221
Optional equipment maintenance 221
Central greasing system maintenance 222
Lubrication frequency and volume amount adjustment 222
Reservoir filling 223
System check 224
Troubleshooting 225
Fire protection system maintenance 226
Signal unit removal 227
10 hours or daily 228
50 hours or weekly 228
Every 12 months 229
Checking date of DAFO fire extinguisher 229
Decking blade 230
Variable loadspace (VLS) 231
IBC maintenance 231
Boom weight scale maintenance 232
Bluetooth pairing and battery charger connection 233
Pre-heater maintenance 234
Run the pre-heater and clean surroundings 234
Fault display descriptions 235
Fault diagnosis (EasyStart) 236
Fault diagnosis (Module timer) 237
Service codes 237
Conical sleeve pin tightening 239
Extension booms 240
Check sideways clearance of the extension booms 241
Check tension of double extension boom chains 242
Check vertical clearance of the extension booms 243
Check chain guide of double extension boom 244
Every 10 Hours or Daily 245
Check hydraulic oil level 245
Check the engine oil level 246
Check boom structures visually 247
Every 50 Hours or Weekly 248
Check machine visually 248
Check the high/low gear oil level 249
Check differential oil level 250
Check hub gear oil level 251
Check boom screw joints 252
Check joint pins of the boom 253
Check the grapple and rotator 253
Check bogie casing for leaks 254
Check the cooler cleanness 255
Grease middle joint and frame steering cylinders 257
Check boom slew housing oil level 257
Grease the boom 1/2 258
Grease the boom (single extension) 2/2 259
Grease the boom (double extension) 2/2 260
Grease the XE boom (single extension) 2/2 261
Grease the XI boom (double extension) 2/2 262
Grease the jib boom equipped with XI extension 263
Grease link and grapple 264
Every 250 hours 264
Check the high/low gear oil level 265
Clean coolant strainer 266
Check tire pressures 267
Check door switch 268
Check secondary exit 269
Check cabin fresh-air filters 270
Tighten two rotator clamping screws (Indexator) 271
Check the internal hosing of XI extension 272
Every 500 hours 272
Change engine oil and oil filter 273
Replace fuel filters 275
Check the drive belt wear 277
Check crankcase vent tube 278
Check air intake system 279
Check cooling system 280
Check engine coolant level 281
Check electrolyte level of batteries 281
Check clearances of XI/XE extension 282
Every 1000 hours 288
Clean or replace air filter elements 289
Replace hydraulic tank oil filters 290
Replace hydraulic tank breather/dryer 291
Bleed hydraulic tank 292
Change high/low gear oil 293
Replace drive pump filter 294
Grease the driveshafts 294
Grease bogie slew bearings 295
Check wheel rims and fastening bolts 296
Check axle fastening bolts 297
Check air conditioner 298
Check drive brake oil level 299
Adjust brake cylinders 300
Change cabin fresh-air filters 302
Replace engine oil bypass filter 303
Clean rotator magnetic plug 304
Tighten rotator screws 305
Every 2000 hours 306
Check valve clearance 1/2 307
Check valve clearance 2/2 309
Change coolant 311
Change hydraulic oil 312
Change differential oil 314
Drain brake cylinders 315
Change bogie casing oil 315
Change hub gear oil 316
Change boom slew housing oil 317
Grease cabin door hinges 318
As required 318
Clean the machine 318
Drain fuel filters 320
Replace drive belt 322
Replace filter-dryer-receiver 323
Change brake pedal circuit oil 328
Adjust tension of double extension boom chains 329
Adjust the extract and retract chains of the XI extension 331
Installing Y-link hoses 333
Adjust rotator link brakes 334
Drain water deposited in boom base 335
Battery maintenance 335
Seat belt maintenance 336
Transporting, towing and storing 337
Transporting the Machine 337
Tie-down and lifting points 338
Towing the machine 338
Release parking brake cylinders 339
Releasing drive hydraulics 340
Releasing the work brake 341
Releasing the steering 341
Stowing a disabled boom 342
By-passing the boom valve 342
Preparing machine for storage 343
After storage 344
Monthly storage procedure 345
Preparing engine for long-term storage 347
Removing engine from long term storage 347
Environment, recycling and post-use 349
Index 350
Attachments 355
Declaration of Conformity template_en 356
Forwarder_data_sheet_mid_EN 359
a08020_F_GAS_DOC_en 361
a03420_Forwarder_arm_silicon 363
a08047_LS-pressures_G_Forw_en 365
UMP_1110G_1210G_1510G_T3_T2_EN 367
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 370

S.V 04/24