John Deere 13.5 L Marine Diesel Engines (PowerTech™) Operator’s Manual PDF

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John Deere 13.5 L Marine Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

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John Deere 13.5 L Marine Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

• P/N: OMRG39584_61
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 13.5L, 6135
• Serial: MARINE TIER 3/STAGE III A ENGINES
• Additional Information: 6135SFM85, 6135AFM85 Tier 3/Stage III A Marine Diesel Engines

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 13.5 L Marine Diesel Engines (PowerTech™) Operator’s Manual – PDF DOWNLOAD

Contents 11
Record Keeping 15
Record Engine Serial Number 15
Engine Option Codes 16
Record Engine Control Unit (ECU) Serial Number 18
Safety 19
Recognize Safety Information 19
Understand Signal Words 19
Follow Safety Instructions 19
Replace Safety Signs 20
California Proposition 65 Warning 20
Illuminate Work Area Safely 20
Work in Clean Area 20
Use Proper Tools 21
Live With Safety 21
Prevent Machine Runaway 21
Handle Fuel Safely—Avoid Fires 22
Prepare for Emergencies 22
Handle Starting Fluid Safely 22
In Case of Fire 23
Handle Fluids Safely—Avoid Fires 23
Avoid Static Electricity Risk When Refueling 24
Service Machines Safely 24
Wear Protective Clothing 24
Protect Against Noise 25
Handling Batteries Safely 25
Prevent Acid Burns 26
Stay Clear of Rotating Drivelines 26
Install All Guards 27
Practice Safe Maintenance 27
Remove Paint Before Welding or Heating 28
Avoid Heating Near Pressurized Fluid Lines 28
Avoid High-Pressure Fluids 28
Do Not Open High-Pressure Fuel System 29
Protect Against High Pressure Spray 29
Prevent Battery Explosions 29
Avoid Hot Exhaust 30
Work In Ventilated Area 30
Service Cooling System Safely 30
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Fuels, Lubricants, and Coolant 32
Diesel Fuel 32
Supplemental Diesel Fuel Additives 33
Lubricity of Diesel Fuel 33
Handling and Storing Diesel Fuel 33
Biodiesel Fuel 34
Testing Diesel Fuel 35
Fuel Filters 35
Minimizing the Effect of Cold Weather on Diesel Engines 36
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 37
Diesel Engine Oil — Marine Engines 38
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — Marine Engines 39
Mixing of Lubricants 40
Alternative and Synthetic Lubricants 40
Lubricant Storage 40
Oil Filters 40
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 41
Water Quality for Mixing with Coolant Concentrate 42
Operating in Warm Temperature Climates 42
Testing Coolant Freeze Point 43
Disposing of Coolant 43
Instrument Panels 44
Sea Trials for Performance and Warranty 44
John Deere Instrument (Gauge) Panel (Electronically Controlled Engines) 45
John Deere Instrument (Gauge) Panel (Electronically Controlled Engines) (Continued) 46
PV101 Instrument Panels 47
PV101 Diagnostic Gauge — Using 49
PV101 Diagnostic Gauge — Main Menu 50
PV101 Diagnostic Gauge — Essential Menus 51
DG14 Diagnostic Gauge — Using 51
DG14 Diagnostic Gauge — Main Menu 52
DG14 Diagnostic Gauge — Essential Menus 53
PV480 Instrument Panel 54
PV480 Diagnostic Gauge — Using 55
PV480 Diagnostic Gauge — Main Menu 56
PV480 Diagnostic Gauge — Essential Menus 57
Main Menu Navigation 57
Engine Configuration Data 59
Accessing Stored Diagnostic Trouble Codes 61
Accessing Active Diagnostic Trouble Codes 63
Engine Shutdown Diagnostic Trouble Codes 65
Adjusting Backlighting 66
Adjusting Contrast 68
Selecting Units Of Measurement 70
Setup 1-Up Display 72
Setup 4-Up Display 77
John Deere PowerSight 81
Engine Operation 82
Normal Engine Operation 82
Marine Break-In Service (6135AFM85 / 6135SFM85) 83
Marine Break-In Service (6135HFM85) 85
Auxiliary Gear Drive Limitations 87
Generator Set Power Units 87
Starting the Engine 88
Warming Engine 90
Idling Engine 90
Cold Weather Operation 91
Stopping the Engine 92
Using a Booster Battery or Charger 93
Lubrication and Maintenance 94
Required Emission-Related Information 94
Observe Service Intervals 94
Use Correct Fuels, Lubricants, and Coolant 95
Lubrication and Maintenance Service Interval Chart 96
Lubrication & Maintenance — Daily 98
Daily Prestarting Checks 98
Lubrication & Maintenance — 250 Hours/6 Months 99
Changing Engine Oil and Replacing Oil Filter 99
Servicing Fire Extinguisher 100
Servicing Battery 100
Visually Inspecting Coolant Pump 102
Checking Engine Mounts 102
Inspecting and Replacing Zinc Plugs (If Equipped) 103
Lubrication & Maintenance — 500 Hours/12 Months 104
Replacing Crankcase Ventilation Filter 104
Checking Air Intake System 104
Replacing Fuel Filters/Cleaning Water Separator 105
Checking Belt Wear (6135AFM85 / 6135SFM85) 107
Checking Belt Tensioner Spring Tension and Belt Wear (6135HFM85) 108
Checking Cooling System 109
Pressure Testing Cooling System 110
Inspecting, and Cleaning Engine Heat Exchanger Core (If Equipped) 111
Removing, Inspecting, and Cleaning Engine Aftercooler Core 112
Installing Aftercooler Core 114
Checking and Adjusting Engine Speeds 115
Checking Engine Electrical Ground Connections 115
Replacing Sea Water Pump Impeller (If Equipped) 115
Lubrication & Maintenance — 2000 Hours/24 Months 116
Checking and Adjusting Engine Valve Clearance and EUI Preload 116
Overhauling Sea Water Pump (If Equipped) 116
Checking Crankshaft Vibration Damper 116
Lubrication & Maintenance — 6000 Hours/72 Months 117
Flushing and Refilling Cooling System 117
Removing and Installing Thermostats 119
Testing Thermostats 120
Service As Required 121
Do Not Modify Fuel System 121
Draining Water From Fuel Filter 121
Adding Coolant 122
Pre-Start Cleaning Guide 123
Replacing Air Cleaner Filter Element 123
Replacing Alternator Belt (6135AFM85 / 6135SFM85) 124
Replacing Alternator/Fan Belt (6135HFM85) 124
Bleeding Fuel System 125
Checking Front Power Take-Off (PTO) 125
Checking Air Compressor (If Equipped) 126
Troubleshooting 127
General Troubleshooting Information 127
Precautions for Welding 128
Engine Troubleshooting 129
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 143
Checking Fuses 144
Diagnostic Trouble Codes (DTCs) — Operation 146
Diagnostic Trouble Codes (DTCs) — Listing 147
Intermittent Fault Diagnostics 149
Storage 150
Engine Storage Guidelines 150
Preparing Engine for Long-Term Storage 150
Removing Engine from Long-Term Storage 151
Specifications 152
General Marine Engine Specifications 152
Engine Power And Speed Specifications 153
Engine Crankcase Oil Fill Quantities 154
Unified Inch Bolt and Screw Torque Values 155
Metric Bolt and Screw Torque Values 156
Lubrication and Maintenance Records 157
Using Lubrication and Maintenance Records 157
Daily (Prestarting) Service 157
250 Hours/6 Months Service 157
500 Hours/12 Months Service 158
2000 Hours/24 Months Service 159
6000 Hours or 72 Months Service 159
Service As Required 160
Warranty 161
John Deere Warranty in OEM Applications 161
Emissions Control System Certification Label 164
European Union (EU) Declaration of Emissions Conformity 164
U S Marine Compression-Ignition Engine Emission Control Warranty Statement 165
Page Number 11
Section 01 15
Section 05 19
Section 10 32
Section 15 44
Section 20 82
Section 25 94
Section 30 98
Section 35 99
Section 40 104
Section 45 116
Section 50 117
Section 55 121
Section 60 127
Section 65 150
Section 70 152
Section 75 157
Section 80 161

S.V 04/24