John Deere 13.5 L OEM Diesel Engine Operator’s Manual PDF

Description

John Deere 13.5 L OEM Diesel Engine Operator’s Manual OMDZ114317 – PDF DOWNLOAD

FILE DETAILS:

John Deere 13.5 L OEM Diesel Engine Operator’s Manual OMDZ114317 – PDF DOWNLOAD

• P/N: OMDZ114317_71
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 13.5L
• Serial: TIER 2 EMERGENCY STANDBY GENERATORS

(PowerTech™/PowerTech Plus™)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 13.5 L OEM Diesel Engine Operator’s Manual OMDZ114317 – PDF DOWNLOAD

Contents 9
Record Keeping 13
Record Engine Serial Number 13
Engine Option Codes 14
Record Engine Control Unit (ECU) Serial Number 16
Record Rear Power Take-Off (PTO) Serial Number (If Equipped) 16
Emergency Stationary Engine Rule 17
Safety 18
Recognize Safety Information 18
Understand Signal Words 18
Follow Safety Instructions 18
Replace Safety Signs 19
California Proposition 65 Warning 19
Illuminate Work Area Safely 19
Work in Clean Area 19
Use Proper Tools 20
Live With Safety 20
Prevent Machine Runaway 20
Handle Fuel Safely—Avoid Fires 21
Prepare for Emergencies 21
Handle Starting Fluid Safely 21
In Case of Fire 22
Handle Fluids Safely—Avoid Fires 22
Avoid Static Electricity Risk When Refueling 23
Service Machines Safely 23
Wear Protective Clothing 23
Protect Against Noise 24
Handling Batteries Safely 24
Prevent Acid Burns 25
Stay Clear of Rotating Drivelines 25
Install All Guards 26
Practice Safe Maintenance 26
Remove Paint Before Welding or Heating 27
Avoid Heating Near Pressurized Fluid Lines 27
Avoid High-Pressure Fluids 27
Do Not Open High-Pressure Fuel System 28
Protect Against High Pressure Spray 28
Prevent Battery Explosions 28
Avoid Hot Exhaust 29
Work In Ventilated Area 29
Service Cooling System Safely 29
Decommissioning — Proper Recycling and Disposal of Fluids and Components 30
Fuels, Lubricants, and Coolant 31
Diesel Fuel 31
Supplemental Diesel Fuel Additives 32
Lubricity of Diesel Fuel 32
Handling and Storing Diesel Fuel 32
Biodiesel Fuel 33
Testing Diesel Fuel 34
Fuel Filters 34
Minimizing the Effect of Cold Weather on Diesel Engines 35
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 36
Diesel Engine Oil — Tier 2 and Stage II 37
Engine Oil and Filter Service Intervals — Tier 2 and Stage II — OEM Applications 38
Diesel Engine Oil and Filter Service Intervals 39
Mixing of Lubricants 39
Alternative and Synthetic Lubricants 40
Lubricant Storage 40
Oil Filters 40
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 41
Water Quality for Mixing with Coolant Concentrate 42
Operating in Warm Temperature Climates 42
Testing Coolant Freeze Point 43
Disposing of Coolant 43
Instrument Panel and Diagnostic Gauge 44
Instrument Panels 44
PV101 Instrument Panels 47
PV101 Diagnostic Gauge — Using 49
PV101 Diagnostic Gauge — Main Menu 50
PV101 Diagnostic Gauge — Essential Menus 51
DG14 Diagnostic Gauge — Using 51
DG14 Diagnostic Gauge — Main Menu 52
DG14 Diagnostic Gauge — Essential Menus 53
PV480 Instrument Panel 54
PV480 Diagnostic Gauge — Using 55
PV480 Diagnostic Gauge — Main Menu 56
PV480 Diagnostic Gauge — Essential Menus 57
Main Menu Navigation 57
Engine Configuration Data 59
Accessing Stored Trouble Codes 60
Accessing Active Trouble Codes 62
Engine Shutdown Codes 64
Adjusting Backlighting 65
Adjusting Contrast 67
Selecting Units Of Measurement 69
Setup 1-Up Display 71
Setup 4-Up Display 76
John Deere PowerSight 80
Engine Operation 81
Engine Break-In Service 81
Auxiliary Gear Drive Limitations 83
Generator Set (Standby) And All Other OEM Engine Applications 83
Starting the Engine 84
Restarting Engine Which Has Run Out Of Fuel 85
Warming Engine 86
Normal Engine Operation 86
Cold Weather Operation 87
Changing Engine Speed 88
Avoid Excessive Engine Idling 89
Stopping the Engine 90
Using a Booster Battery or Charger 91
Lubrication and Maintenance 92
Required Emission-Related Information 92
Observe Service Intervals 92
Use Correct Fuels, Lubricants, and Coolant 92
Lubrication and Maintenance Service Interval Chart—Industrial Unit and Generator (Prime Power) 93
Lubrication and Maintenance Service Interval Chart—Generator (Standby) Applications 94
Lubrication & Maintenance — Daily 95
Daily Prestarting Checks 95
Lubrication & Maintenance — 500 Hours/12 Months 98
Servicing Fire Extinguisher 98
Servicing Battery 98
Changing Engine Oil and Replacing Oil Filter 100
Visually Inspecting Coolant Pump 102
Replacing Fuel Filters/Cleaning Water Separator (Earlier Engines) 102
Replacing Fuel Filters/Cleaning Water Separator (Later Engines) 106
Checking and Adjusting Engine Speeds 108
Checking Engine Mounts 108
Checking Crankcase Vent Tube and Valve 108
Checking Air Intake System 109
Check Engine Electrical Ground Connection 109
Checking Belt Tensioner Spring Tension and Belt Wear 110
Checking Cooling System 111
Testing Diesel Engine Coolant 112
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 113
Pressure Testing Cooling System 114
Lubrication & Maintenance — 2000 Hours/24 Months 115
Checking Crankshaft Vibration Damper 115
Testing Thermostats Opening Temperature 116
Lubrication & Maintenance — 2500 Hours 119
Checking and Adjusting Engine Valve Clearance and Electronic Unit Injector Preload 119
Do Not Modify Fuel System 119
Service as Required 120
Additional Service Information 120
Adding Coolant 120
Pre-Start Cleaning Guide 121
Flushing and Refilling Cooling System 121
Replacing Air Cleaner Filter Elements 124
Draining Fuel Filter Water Separator Bowl 125
Bleeding Fuel System (Earlier Engines) 126
Bleeding Fuel System (Later Engines) 126
Replacing Fan/Alternator V-Belts 127
V-Belt Routing 128
Checking Fuses 128
Air Compressors 128
Rear Power Take-Off (PTO) 129
Troubleshooting 130
General Troubleshooting Information 130
Instrument Panel Method for Retrieving Diagnostic Trouble Codes 131
Displaying Of Diagnostic Trouble Codes (DTCs) 131
Listing of Diagnostic Trouble Codes (DTCs) 132
Intermittent Fault Diagnostics 138
Displaying Diagnostic Gauge Software 139
Engine Troubleshooting 141
Engine Troubleshooting (Continued) 143
Electrical Troubleshooting 145
Lubrication System Troubleshooting 147
Cooling System Troubleshooting 150
Air Intake and Exhaust System Troubleshooting 152
Low Pressure Fuel System Troubleshooting 154
Electrical System Layout 156
Electrical System Layout- Continued 157
Precautions for Welding on Vehicles Equipped with Electronic Engine Control Unit (ECU) 158
Precautions for Electrical System When Steam Cleaning Engine 158
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) 159
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) (Continued) 160
Engine Wiring Diagram (Engines With Full-Featured Instrument Panel) (Continued) 161
Storage 162
Engine Storage Guidelines 162
Preparing Engine for Long Term Storage 163
Removing Engine from Long-Term Storage 164
Specifications 165
General OEM Engine Specifications 165
Engine Power Ratings And Fuel System Specifications 168
Engine Crankcase Oil Fill Quantities 170
Unified Inch Bolt and Screw Torque Values 171
Metric Bolt and Screw Torque Values 172
Lubrication and Maintenance Records 173
Using Lubrication and Maintenance Records 173
Daily (Prestarting) Service 173
500 Hours of Operation/or 12 Months Service 173
2000 Hours of Operation/or 24 Months Service 174
2500 Hours of Operation Service 174
Service as Required 175
Warranty 176
John Deere Warranty in OEM Applications 176
Emissions Control System Certification Label 179
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 180
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 182
Page Number 9
Section 01 13
Section 05 18
Section 10 31
Section 15 44
Section 20 81
Section 25 92
Section 30 95
Section 35 98
Section 40 115
Section 45 119
Section 50 120
Section 55 130
Section 60 162
Section 65 165
Section 70 173
Section 75 176

S.V 04/24