John Deere 135C RTS & 225C LC RTS Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 135C RTS & 225C LC RTS Excavator Operator’s Manual – PDF DOWNLOAD

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John Deere 135C RTS & 225C LC RTS Excavator Operator’s Manual – PDF DOWNLOAD

P/N: OMT200346_RZ
Language: English
Division: Construction
Product Lines: Excavators
Publication Type: Operator’s Manuals
Associated Models: 135C RTS, 225CLC RTS
Series: C SERIES
For complete service information also see: T217216, PC3901, PC9300

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 135C RTS & 225C LC RTS Excavator Operator’s Manual – PDF DOWNLOAD

Contents 9
Safety—Safety Features 13
Safety Features 13
Safety—General Precautions 14
Recognize Safety Information 14
Follow Safety Instructions 14
Operate Only If Qualified 14
Wear Protective Equipment 14
Avoid Unauthorized Machine Modifications 14
Add Cab Guarding for Special Uses 15
Inspect Machine 15
Stay Clear of Moving Parts 15
Avoid High-Pressure Fluids 15
Avoid High-Pressure Oils 16
Beware of Exhaust Fumes 16
Prevent Fires 17
Prevent Battery Explosions 17
Handle Chemical Products Safely 17
Dispose of Waste Properly 18
Prepare for Emergencies 18
Safety—Operating Precautions 19
Use Steps and Handholds Correctly 19
Start Only From Operator’s Seat 19
Use and Maintain Seat Belt 19
Prevent Unintended Machine Movement 19
Avoid Worksite Hazards 19
Keep Riders Off Machine 20
Avoid Backover Accidents 20
Avoid Machine Tip Over 21
Use Special Care When Lifting Objects 21
Add and Operate Attachments Safely 22
Safety—Maintenance Precautions 23
Park and Prepare for Service Safely 23
Service Cooling System Safely 23
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Safety—Safety Signs 25
Safety Signs 25
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 27
Safety Signs Installed on Hydraulic Coupler—If Equipped 27
Operation—Operator’s Station 30
Pedals, Levers, and Panels 30
Monitor Panel 30
Monitor Panel Functions 31
Front Switch Panel 32
Front Switch Panel Functions 33
Rear Switch Panel 34
Horn 34
Power Boost Switch—225C LC RTS 35
Pilot Control Shutoff Lever 35
Travel Alarm and Travel Alarm Cancel Switch 36
Cab Heater and Air Conditioner 36
Operating AM/FM Radio 38
Secondary Exit Tool 38
Opening Upper Front (Secondary Exit) Window 38
Removing and Storing Lower Front Window 39
Opening Side Window 39
Opening and Closing Roof Exit Cover 40
Adjusting Operator Seat 40
Adjusting Console Height 41
Adjusting Console Fore-Aft 41
Operation—Operating the Machine 43
Before Starting Work 43
Operator’s Daily Machine Check Before Starting 43
Starting Engine 43
Cold Weather Starting 45
Cold Weather Warm-Up 45
Travel Pedals and Levers 45
Locking the Hydraulic Coupler to the Attachment 47
Unlocking the Hydraulic Coupler From the Attachment 48
Control Lever Pattern Operation 48
Control Lever Pattern Conversion 49
Operating Backfill Blade—135C RTS 50
Operating Tips—Backfill Blade 51
Operating In Water and Mud 51
Driving Up a Steep or Slippery Slope 51
Lifting 51
Lower Boom With Engine Stopped—135C RTS 52
Lower Boom With Engine Stopped—225C LC RTS 54
Parking Machine 55
Transporting Machine Equipped With Long Arm—135C RTS 56
Loading and Unloading for Transport 57
Towing Machine 57
Lifting the Machine 58
Maintenance—Machine 59
Diesel Fuel 59
Testing Diesel Fuel 59
Handling and Storing Diesel Fuel 59
Alternative and Synthetic Lubricants 60
Diesel Engine Oil 60
Hydraulic Oil 61
Swing Gearbox and Travel Gearbox Oils 62
Pump Gearbox Oil 63
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 63
Maintenance—Periodic Maintenance 65
Service Machine at Specified Intervals 65
Check Hour Meter Regularly 65
Prepare Machine for Maintenance 65
Open Access Cover—135C RTS 65
Open Engine Hood—135C RTS 65
Open Access Cover—225C LC RTS 66
Open Engine Hood—225C LC RTS 66
Fuel Tank 66
Hydraulic Breaker and Crusher Attachments 66
Maintenance and Repair Record Keeping System 67
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 67
Service Intervals 68
Required Parts 69
Maintenance—As Required 72
Drain Fuel Tank Sump 72
Clean Air Cleaner Dust Valve 72
Check Windshield Washer Fluid Level 73
Maintenance—Every 10 Hours or Daily 74
Check Hydraulic Oil Tank Level 74
Check Engine Oil Level 75
Check Recovery Tank Coolant Level 76
Lubricate Hydraulic Coupler—If Equipped 77
Maintenance—Initial Service – 50 Hours 79
Drain Water Separator 79
Bleed Fuel System—135C RTS 79
Bleed Fuel System—225C LC RTS 79
Check and Adjust Track Sag 80
Maintenance—Every 100 Hours 82
Grease Front Joint Pins—135C RTS 82
Grease Front Joint Pins—225C LC RTS 82
Grease Bucket and Link Pins—135C RTS 83
Grease Bucket and Link Pins—225C LC RTS 83
Check and Adjust Fan Belt Tension 84
Maintenance—Every 250 Hours 85
Grease Backfill Blade 85
Check Swing Gearbox Oil Level 85
Drain Hydraulic Fluid Tank Sump 85
Check Pump Drive Gearbox Oil Level—225C LC RTS 86
Clean Battery Terminals 87
Clean or Replace Primary Air Cleaner Element 88
Take Engine Oil Sample 88
Maintenance—Every 500 Hours 89
Grease Swing Bearing Gear 89
Drain Water Separator 90
Replace Fuel Filter 90
Change Engine Oil and Replace Filter 90
Check Air Intake Hose 92
Clean Radiator Air Inlet Screen 92
Check Cab Fresh Air Filter 93
Check Cab Recirculating Air Filter 94
Grease Swing Bearing 94
Take Fluid Samples 94
Maintenance—Every 1000 Hours 96
Change Swing Gearbox Oil 96
Clean Fuel Tank Inlet Screen 96
Replace Hydraulic Tank Oil Filter 96
Replace Pilot System Oil Filter 98
Change Pump Drive Gearbox Oil—225C LC RTS 99
Clean Engine Crankcase Ventilation Tube 99
Adjust Engine Valve Clearance 100
Engine Speed 100
Engine Speed Adjustment 100
Replace Air Cleaner Elements 101
Maintenance—Every 2000 Hours 102
Drain Cooling System 102
Cooling System Fill and Deaeration Procedure 103
Change Travel Gearbox Oil 103
Maintenance—Every 4000 Hours 104
Change Hydraulic Tank Oil and Clean Suction Screen—135C RTS 104
Change Hydraulic Tank Oil and Clean Suction Screen—225C LC RTS 106
Miscellaneous—Machine 109
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 109
Do Not Service Control Valves, Cylinders, Pumps, or Motors 109
Precautions for Alternator and Regulator 109
Using Booster Batteries—24-Volt System 109
Using Battery Charger 111
Replacing Batteries 111
Welding On Machine 111
Clean Machine Regularly 111
Adding 12-Volt Accessories 112
Replacing Fuses 112
Replacing Bucket Teeth 113
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 114
Adjusting Bucket to Arm Joint 115
Removing Bucket 116
Track Sag General Information 116
Check Track Shoe Hardware 116
Unified Inch Bolt and Screw Torque Values 117
Metric Bolt and Screw Torque Values 118
Miscellaneous—Operational Checkout 120
Operational Checkout 120
Operator Station Checks—Key Switch ON, Engine OFF 120
Operator Station Checks—Engine ON 121
Miscellaneous Checks 130
Miscellaneous—Troubleshooting 132
Using Troubleshooting Charts 132
Engine 132
Electrical System 135
Hydraulic System 137
Miscellaneous—Storage 140
Prepare Machine for Storage 140
Miscellaneous—Serial Numbers 141
Record Product Identification Number (PIN) 141
Record Engine Serial Number 141
Record Travel Motor Serial Numbers 141
Record Swing Motor Serial Number 141
Hydraulic Coupler Serial Number—If Equipped 142
Keep Proof of Ownership 142
Keep Machines Secure 142
Miscellaneous—Specifications 144
135C RTS Engine Specifications 144
135C RTS Drain and Refill Capacities 144
135C RTS Specifications 144
135C RTS Working Ranges 146
135C RTS Lift Capacity—KG (LB)(without blade and with rubber track) 148
135C RTS Lift Capacity—KG (LB)(blade on the ground and with rubber track) 148
135C RTS Lift Capacity—KG (LB)(without blade and with rubber track) 149
135C RTS Lift Capacity—KG (LB)(blade on the ground and with rubber track) 150
135C RTS Lift Capacity—KG (LB)(without blade) 151
135C RTS Lift Capacity—KG (LB)(blade on the ground) 152
135C RTS Lift Capacity—KG (LB)(without blade) 153
135C RTS Lift Capacity—KG (LB)(blade on the ground) 154
135C RTS Lift Capacity—KG (LB)(without blade) 155
135C RTS Lift Capacity—KG (LB)(blade on the ground) 156
135C RTS Lift Capacity—KG (LB)(without blade) 157
135C RTS Lift Capacity—KG (LB)(blade on the ground) 158
225C LC RTS Engine Specifications 159
225C LC RTS Drain and Refill Capacities 160
225C LC RTS Specifications 160
225C LC RTS Working Ranges 162
225C LC RTS Lift Capacity—KG (LB)(with rubber track) 164
225C LC RTS Lift Capacity—KG (LB)(with rubber track) 164
225C LC RTS Lift Capacity—KG (LB) 165
225C LC RTS Lift Capacity—KG (LB) 166
225C LC RTS Lift Capacity—KG (LB) 167
225C LC RTS Lift Capacity—KG (LB) 168
Page Number 9
Section 1-1 13
Section 1-2 14
Section 1-3 19
Section 1-4 23
Section 1-5 25
Section 2-1 30
Section 2-2 43
Section 3-1 59
Section 3-2 65
Section 3-3 72
Section 3-4 74
Section 3-5 79
Section 3-6 82
Section 3-7 85
Section 3-8 89
Section 3-9 96
Section 3-10 102
Section 3-11 104
Section 4-1 109
Section 4-2 120
Section 4-3 132
Section 4-4 140
Section 4-5 141
Section 4-6 144

S.V 03/24