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John Deere 135G Excavator Operation Manual OMT382334X19 – PDF DOWNLOAD
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Description
John Deere 135G Excavator Operation Manual OMT382334X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 135G Excavator Operation Manual OMT382334X19 – PDF DOWNLOAD
Language : English
Pages : 292
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
John Deere 135G Excavator Operation Manual OMT382334X19 – PDF DOWNLOAD
- READ THIS MANUAL carefully to learn how to operate and service machine correctly. Personal injury or equipment damage can result if manual is not read. This manual and safety signs on the machine may also be available in other languages; see an authorized John Deere dealer to order.
- THIS MANUAL SHOULD BE CONSIDERED a permanent part of the machine and should remain with machine when machine is sold.
- MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
- RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
- WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen. A dealer also needs these numbers when parts are ordered. File the identification numbers in a secure place off machine.
- WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which should have been received from the dealer.
TABLE OF CONTENTS:
John Deere 135G Excavator Operation Manual OMT382334X19 – PDF DOWNLOAD
Contents.............................................................................................................................0 Safety—Safety and Operator Conveniences..........................................................................................0 Safety and Operator Convenience Features.....................................................................................0 Safety—General Precautions.......................................................................................................0 Recognize Safety Information.................................................................................................0 Follow Safety Instructions...................................................................................................0 Operate Only If Qualified....................................................................................................0 Wear Protective Equipment....................................................................................................0 Avoid Unauthorized Machine Modifications.....................................................................................0 Control Pattern Selector—If Equipped.........................................................................................0 Inspect Machine..............................................................................................................0 Stay Clear of Moving Parts...................................................................................................0 Avoid High-Pressure Fluids...................................................................................................0 Avoid High-Pressure Oils.....................................................................................................0 Work In Ventilated Area......................................................................................................0 Avoid Static Electricity Risk When Refueling.................................................................................0 Prevent Fires................................................................................................................0 In Case of Machine Fire......................................................................................................0 Prevent Battery Explosions...................................................................................................0 Handle Chemical Products Safely..............................................................................................0 Handle Starting Fluid Safely.................................................................................................0 Decommissioning — Proper Recycling and Disposal of Fluids and Components.....................................................0 Exhaust Filter Ash Handling and Disposal.....................................................................................0 Prepare for Emergencies......................................................................................................0 Clean Debris from Machine....................................................................................................0 Add Cab Guarding for Special Uses............................................................................................0 Safety—Operating Precautions.....................................................................................................0 Use Steps and Handholds Correctly............................................................................................0 Start Only From Operator's Seat..............................................................................................0 Use and Maintain Seat Belt...................................................................................................0 Prevent Unintended Machine Movement..........................................................................................0 Avoid Work Site Hazards......................................................................................................0 Keep Riders Off Machine......................................................................................................0 Avoid Backover Accidents.....................................................................................................0 Avoid Machine Tip Over.......................................................................................................0 Use Special Care When Lifting Objects........................................................................................0 Inspect and Maintain ROPS....................................................................................................0 Travel Safely................................................................................................................0 Prevent Acid Burns...........................................................................................................0 Add and Operate Attachments Safely...........................................................................................0 Safety—Maintenance Precautions...................................................................................................0 Park and Prepare for Service Safely..........................................................................................0 Service Cooling System Safely................................................................................................0 Remove Paint Before Welding or Heating.......................................................................................0 Make Welding Repairs Safely..................................................................................................0 Drive Metal Pins Safely......................................................................................................0 Clean Exhaust Filter Safely..................................................................................................0 Safety—Safety Signs and Other Instructions.......................................................................................0 Safety Signs and Other Instructions..........................................................................................0 Safety Signs Installed on Hydraulic Coupler—If Equipped......................................................................0 Operation—Operator's Station.....................................................................................................0 Pedals, Levers, and Panels...................................................................................................0 Switch Panel.................................................................................................................0 Switch Panel Functions.......................................................................................................0 Rear Left Panel..............................................................................................................0 Rear Right Panel.............................................................................................................0 Horn.........................................................................................................................0 Power Dig Button.............................................................................................................0 Pilot Shutoff Lever..........................................................................................................0 Engine Stop Switch...........................................................................................................0 Left Console.................................................................................................................0 Travel Alarm and Travel Alarm Cancel Switch..................................................................................0 Auxiliary Function Enable Switch.............................................................................................0 Rear Light Switch—If Equipped................................................................................................0 Right Console................................................................................................................0 Aftertreatment Device Regeneration Switch....................................................................................0 Right Enable Switch..........................................................................................................0 Cab Heater and Air Conditioner...............................................................................................0 Selecting Display Between Celsius and Fahrenheit.............................................................................0 Operating the AM/FM Radio....................................................................................................0 Fire Extinguisher Mounting Location..........................................................................................0 Alternative Exit Tool........................................................................................................0 Cab Dome Light Switch........................................................................................................0 Opening Upper Front (Alternative Exit) Window................................................................................0 Removing and Storing the Lower Front Window..................................................................................0 Opening Cab Door Window......................................................................................................0 Opening and Closing the Polycarbonate-Type Roof Exit Cover...................................................................0 Adjusting the Mechanical Suspension Seat.....................................................................................0 Adjusting the Air Suspension Seat—If Equipped................................................................................0 Adjusting Pilot Control Lever Console Height.................................................................................0 Operation—Monitor Operation......................................................................................................0 Monitor......................................................................................................................0 Monitor Functions............................................................................................................0 Aftertreatment Indicators Overview...........................................................................................0 Monitor Start-Up.............................................................................................................0 Main Menu....................................................................................................................0 Main Menu—Alarm List.........................................................................................................0 Main Menu—Air Conditioner....................................................................................................0 Main Menu—Radio..............................................................................................................0 Main Menu—Work Mode..........................................................................................................0 Main Menu—Setting Menu.......................................................................................................0 Main Menu—Setting Menu—Date and Time.........................................................................................0 Main Menu—Setting Menu—Attachment Name Input.................................................................................0 Main Menu—Setting Menu—Auto-Shutdown.........................................................................................0 Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit............................................................0 Main Menu—Setting Menu—Sub Meter Selection...................................................................................0 Main Menu—Setting Menu—Rear View Camera Monitor..............................................................................0 Main Menu—Setting Menu—Display Item Selection................................................................................0 Main Menu—Setting Menu—Brightness Adjustment.................................................................................0 Main Menu—Setting Menu—Language..............................................................................................0 Main Menu—Setting Menu—Unit Selection........................................................................................0 Main Menu—Setting Menu—Main Menu Sequence Change.............................................................................0 Main Menu—Information Menu...................................................................................................0 Main Menu—Information Menu—Operation.........................................................................................0 Main Menu—Information Menu—Maintenance.......................................................................................0 Main Menu—Information Menu—Troubleshooting...................................................................................0 Main Menu—Information Menu—Monitoring........................................................................................0 Operation—Operating the Machine..................................................................................................0 Before Starting Work.........................................................................................................0 Inspect Machine Daily Before Starting........................................................................................0 Battery Disconnect Switch....................................................................................................0 Engine Break-In Period.......................................................................................................0 Starting Engine..............................................................................................................0 Cold Weather Start Aid.......................................................................................................0 Cold Weather Warm-Up.........................................................................................................0 Required Machine Stop Warning................................................................................................0 Travel Pedals and Levers.....................................................................................................0 Auxiliary Function Lever (AFL)—If Equipped...................................................................................0 Aftertreatment Device........................................................................................................0 Aftertreatment Device Regeneration...........................................................................................0 Selective Catalytic Reduction (SCR) System Overview..........................................................................0 Locking the Hydraulic Coupler to the Attachment—If Equipped..................................................................0 Unlocking the Hydraulic Coupler From the Attachment—If Equipped..............................................................0 Control Lever Pattern Operation..............................................................................................0 Mechanical Control Lever Pattern Selector—If Equipped........................................................................0 Control Lever Pattern Conversion.............................................................................................0 Operating Blade—If Equipped..................................................................................................0 Operating in Water and Mud...................................................................................................0 Driving Up a Steep or Slippery Slope.........................................................................................0 Lifting With Bucket Loop.....................................................................................................0 Lifting With John Deere Quick Coupler........................................................................................0 Lower Boom With Engine Stopped...............................................................................................0 Parking the Machine..........................................................................................................0 Loading and Unloading for Transport..........................................................................................0 Long Arm Setup for Transport or Operation—If Equipped........................................................................0 Towing Machine a Short Distance..............................................................................................0 Lifting the Machine..........................................................................................................0 Maintenance—Machine..............................................................................................................0 Required Emission-Related Information........................................................................................0 Diesel Fuel..................................................................................................................0 Diesel Fuel Specifications...................................................................................................0 Lubricity of Diesel Fuel.....................................................................................................0 Handling and Storing Diesel Fuel.............................................................................................0 Biodiesel Fuel...............................................................................................................0 Testing Diesel Fuel..........................................................................................................0 Supplemental Diesel Fuel Additives...........................................................................................0 Fuel Filters.................................................................................................................0 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines.....................................0 Refilling Diesel Exhaust Fluid (DEF) Tank....................................................................................0 Testing Diesel Exhaust Fluid (DEF)...........................................................................................0 Storing Diesel Exhaust Fluid (DEF)...........................................................................................0 Disposal of Diesel Exhaust Fluid (DEF).......................................................................................0 Minimizing the Effect of Cold Weather on Diesel Engines......................................................................0 John Deere Break-In Plus™ Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV..................................0 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...................................................0 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines.....................0 Diesel Engine Oil Service Interval for Operation at High Altitude............................................................0 Oil Filters..................................................................................................................0 Diesel Engine Coolant (engine with wet sleeve cylinder liners)...............................................................0 Water Quality for Mixing with Coolant Concentrate............................................................................0 Operating in Warm Temperature Climates.......................................................................................0 Testing Coolant Freeze Point.................................................................................................0 Disposing of Coolant.........................................................................................................0 Alternative and Synthetic Lubricants.........................................................................................0 Lubricant Storage............................................................................................................0 Mixing of Lubricants.........................................................................................................0 Hydraulic Oil................................................................................................................0 Swing Gear Case and Travel Gear Case Oils....................................................................................0 Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease.............................................0 Maintenance—Periodic Maintenance.................................................................................................0 Service Machine at Specified Intervals.......................................................................................0 Check the Hour Meter Regularly...............................................................................................0 Prepare Machine for Maintenance..............................................................................................0 Open Access Doors for Service................................................................................................0 Open Engine Cover for Service................................................................................................0 Fuel Tank....................................................................................................................0 Hydraulic Breaker and Crusher Attachments....................................................................................0 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit..................................................................0 Service Intervals............................................................................................................0 Required Parts...............................................................................................................0 Maintenance—As Required..........................................................................................................0 Remove and Clean Fuel Tank Inlet Screen......................................................................................0 Clean Rear Camera Lens.......................................................................................................0 Inspect Belts................................................................................................................0 Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen.................................................................0 Check and Clean Radiator Air Inlet Screen....................................................................................0 Check Windshield Washer Fluid Level..........................................................................................0 Check and Adjust Track Sag...................................................................................................0 Drain Water and Sediment From Fuel Tank Sump.................................................................................0 Maintenance—10 Hours or Daily....................................................................................................0 Check Hydraulic Tank Oil Level...............................................................................................0 Check Engine Oil Level.......................................................................................................0 Check Engine Coolant Level...................................................................................................0 Lubricate Hydraulic Coupler—If Equipped......................................................................................0 Maintenance—50 Hours or Weekly...................................................................................................0 Drain Primary Fuel Filter and Water Separator................................................................................0 Maintenance—Initial Service—100 Hours............................................................................................0 Inspect and Re-Torque Track Hardware.........................................................................................0 Maintenance—Every 100 Hours......................................................................................................0 Lubricate Working Tool Pivots................................................................................................0 Maintenance—Every 250 Hours......................................................................................................0 Check Swing Gear Case Oil Level..............................................................................................0 Drain Water and Sediment From Hydraulic Tank Sump............................................................................0 Check Travel Gear Case Oil Level.............................................................................................0 Check Battery Electrolyte Level and Terminals................................................................................0 Lubricate Blade Pivots—If Equipped...........................................................................................0 Inspect and Re-Torque Track Hardware.........................................................................................0 Take Engine Oil Sample.......................................................................................................0 Maintenance—Every 500 Hours......................................................................................................0 Lubricate Swing Bearing......................................................................................................0 Lubricate Swing Bearing Gear.................................................................................................0 Lubricate Front End Pin Joints...............................................................................................0 Drain and Refill Engine Oil and Replace Filter...............................................................................0 Check Air Intake Hoses.......................................................................................................0 Clean Cab Fresh Air and Cab Recirculating Air Filters........................................................................0 Take Fluid Samples...........................................................................................................0 Maintenance—Every 1000 Hours.....................................................................................................0 Drain and Refill Swing Gear Case Oil.........................................................................................0 Replace Hydraulic Tank Oil Filter............................................................................................0 Replace Primary Fuel Filter and Water Separator..............................................................................0 Replace Final Fuel Filter....................................................................................................0 Replace Pilot Oil Filter.....................................................................................................0 Check and Adjust Engine Valve Lash...........................................................................................0 Replace Air Cleaner Elements.................................................................................................0 Replace Air Cleaner Dust Unloader Valve......................................................................................0 Maintenance—Every 2000 Hours.....................................................................................................0 Drain and Refill Travel Gear Case Oil........................................................................................0 Maintenance—Every 2500 Hours....................................................................................................0 Replace Oil Separator Filter Element.........................................................................................0 Maintenance—Every 4000 Hours....................................................................................................0 Drain, Flush, and Refill Engine Cooling System...............................................................................0 Maintenance—Every 4500 Hours....................................................................................................0 Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter.........................................................................0 Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter.......................................................................0 Maintenance—Every 5000 Hours....................................................................................................0 Drain and Refill Hydraulic Tank Oil and Clean Suction Screen.................................................................0 Replace Hydraulic Tank Vent Cap Filter.......................................................................................0 Miscellaneous—Machine............................................................................................................0 Bleed Fuel System............................................................................................................0 Bleed Hydraulic System.......................................................................................................0 Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...............................................................0 Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump........................................................0 Do Not Service Control Valves, Cylinders, Pumps, or Motors...................................................................0 Precautions for Alternator and Regulator.....................................................................................0 Handling, Checking, and Servicing Batteries Carefully........................................................................0 Using Battery Charger........................................................................................................0 Using Booster Batteries—24-Volt System.......................................................................................0 Replacing Batteries..........................................................................................................0 Welding on Machine...........................................................................................................0 Clean the Machine Regularly..................................................................................................0 Adding 12-Volt Accessories...................................................................................................0 Keep Electronic Control Unit Connectors Clean................................................................................0 JDLink™ Machine Monitoring System (MMS)......................................................................................0 Replacing Fuses..............................................................................................................0 Replacing Bucket Teeth.......................................................................................................0 Replacing Bucket Tooth Tip—Heavy-Duty Bucket.................................................................................0 Replacing Bucket Teeth—TK Series.............................................................................................0 Removing the Bucket..........................................................................................................0 Track Sag General Information................................................................................................0 Check Track Shoe Hardware....................................................................................................0 Hardware Torque Specifications...............................................................................................0 Unified Inch Bolt and Screw Torque Values....................................................................................0 Metric Bolt and Screw Torque Values..........................................................................................0 Miscellaneous—Operational Checkout...............................................................................................0 Operational Checkout.........................................................................................................0 Diagnostic Trouble Code Check............................................................................................0 Operational Checks—Key Switch Off, Engine Off Checks.....................................................................0 Operational Checks—Key Switch On, Engine Off Checks......................................................................0 Operational Checks—Key Switch On, Engine On Checks.......................................................................0 Miscellaneous—Troubleshooting....................................................................................................0 Troubleshooting Procedure....................................................................................................0 Engine.......................................................................................................................0 Hydraulic System.............................................................................................................0 Electrical System............................................................................................................0 Miscellaneous—Storage............................................................................................................0 Monthly Storage Procedure....................................................................................................0 Prepare Machine for Storage..................................................................................................0 Preparing Engine for Long-Term Storage.......................................................................................0 Removing Engine From Long-Term Storage.......................................................................................0 Miscellaneous—Machine Numbers....................................................................................................0 Record Product Identification Number (PIN)...................................................................................0 Record Engine Serial Number..................................................................................................0 Record Travel Motor Serial Numbers...........................................................................................0 Record Swing Motor Serial Number.............................................................................................0 Record Hydraulic Coupler Serial Number—If Equipped...........................................................................0 Record Hydraulic Pump Serial Number..........................................................................................0 Keep Proof of Ownership......................................................................................................0 Keep Machines Secure.........................................................................................................0 Miscellaneous—Specifications.....................................................................................................0 135G Engine Specifications...................................................................................................0 135G Drain and Refill Capacities.............................................................................................0 135G Machine Specifications..................................................................................................0 135G Working Ranges..........................................................................................................0 135G Lift Capacity—Rubber Track; Without Blade; Arm: 2.52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in).......0 135G Lift Capacity—Rubber Track; Blade on Ground; Arm: 2.52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in).....0 135G Lift Capacity—Without Blade; Arm: 2.52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in).....................0 135G Lift Capacity—Blade on Ground; Arm: 2.52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in)...................0 135G Lift Capacity—Without Blade; Arm: 2.52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in).....................0 135G Lift Capacity—Blade on Ground; Arm: 2.52 m (8 ft 3 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in)...................0 135G Lift Capacity—Rubber Track; Without Blade; Arm: 3.01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in)......0 135G Lift Capacity—Rubber Track; Blade on Ground; Arm: 3.01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 500 mm (20 in)....0 135G Lift Capacity—Without Blade; Arm: 3.01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in)....................0 135G Lift Capacity—Blade on Ground; Arm: 3.01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 600 mm (24 in)..................0 135G Lift Capacity—Without Blade; Arm: 3.01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in)....................0 135G Lift Capacity—Blade on Ground; Arm: 3.01 m (9 ft 11 in); Bucket: 414 kg (913 lb); Shoe: 700 mm (28 in)..................0 Page Number..........................................................................................................................0 Section 1-1......................................................................................................................0 Section 1-2......................................................................................................................0 Section 1-3......................................................................................................................0 Section 1-4......................................................................................................................0 Section 1-5......................................................................................................................0 Section 2-1......................................................................................................................0 Section 2-2......................................................................................................................0 Section 2-3......................................................................................................................0 Section 3-1......................................................................................................................0 Section 3-2......................................................................................................................0 Section 3-3......................................................................................................................0 Section 3-4......................................................................................................................0 Section 3-5......................................................................................................................0 Section 3-6......................................................................................................................0 Section 3-7......................................................................................................................0 Section 3-8......................................................................................................................0 Section 3-9......................................................................................................................0 Section 3-10.....................................................................................................................0 Section 3-11.....................................................................................................................0 Section 3-12.....................................................................................................................0 Section 3-13.....................................................................................................................0 Section 3-14.....................................................................................................................0 Section 3-15.....................................................................................................................0 Section 4-1......................................................................................................................0 Section 4-2......................................................................................................................0 Section 4-3......................................................................................................................0 Section 4-4......................................................................................................................0 Section 4-5......................................................................................................................0 Section 4-6......................................................................................................................0
S.S 25/02/2025
