John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

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John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

P/N: F072628_WM
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1490D
Series: D SERIES
Serial: WJ1490D002051-

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TABLE OF CONTENTS:

John Deere 1490D Energy Harvester Operator’s Manual – PDF DOWNLOAD

Contents 2
Introduction 8
Operator’s manual for John Deere 1490D Energy Harvester 8
Foreword 9
John Deere Contact Information 9
Technical Information Feedback Form 10
Warranty 11
Standard warranty clauses 11
Standard Warranty 11
Machines with Extended Coverage (For specified machines only!) 11
Periodic Maintenance 12
Safety – Safety Features 13
1490D Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 22
Pay Attention to Bystanders 22
Carry no passangers 23
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 24
Keep Danger Zone Clear 24
Precautions During the Sawing 25
Loading the Machine 25
Avoid Crush Points 25
Power Cables 26
Driving/Transporting on Public Roads 27
Ensure Safety before Driving on Frozen Water 27
Fire Prevention 28
What To Do If the Machine Catches Fire 29
Safety – Maintenance Precautions 30
General 30
Precations while maintaining the Bundler Unit 31
Securing the Service Position 32
Use Proper Clothing 32
Use Proper Tools 33
Support Machine Properly 33
Shut Down Engine, Disconnect Battery Cable 34
Service Cooling System Safely 34
Prevent Battery Explosions 34
Prevent Acid Burns 35
Replacing the Xenon Worklamp 36
Start Only from Operator’s Seat 36
Beware of Exhaust Fumes 37
Avoid High Pressure Fluids 37
Avoid Heating near Pressurized Fluid Lines 38
Make Welding Repairs Safely 38
Service Tires Safely 39
Refueling and Servicing Fuel System 39
Dispose of Waste Properly 40
Operator’s Station 41
General 41
Front Dashboard 43
Start Key Positions 44
Signal Lights 44
Control panels, left and right 45
Boom Control Levers When Using the Bundler 46
Boom Control Levers When Using the Boom 48
Window Washers and Wipers 49
Overhead Panel Switches 50
Warning Lamps and Buzzer 51
Preparedness for telephone 51
Air Conditioner Controls 52
Engine Heating Timer (Opt Eq ) 52
Operator’s seat 53
Operating the machine, Operation 54
Control System 54
Door Safety Switch 55
Emergency Stopper 55
Operating the Bundler Unit 56
Operating the Boom 56
Brakes 58
Frame Brake 58
Steering 59
High/Low Gear and Rear-Wheel Drive 60
Using the Differential Lock-Up 61
Operating the Decking Blade (Optional Equipment) 61
Operating the Bundler 61
Lifting and Lowering the Cab 62
How to Lift the Cab 62
How to Lower the Cab 63
Starting and Turning Off the Engine 64
Before Starting the Engine for the First Time in a Working Day 64
Normal Start 65
Cold Weather Starting 66
Using Booster Batteries 67
After Starting 68
A normal operation of the engine 69
Turning off the engine 70
Driving the Machine 71
Off-Road Driving 71
Driving on Road 72
Towing the Machine 74
Towing 74
Stowing a Disabled Boom 77
Transportation of the Machine 79
Prepare the machine for the Transportation 79
Fluids and Lubricants 81
Recommended Lubricants and Fluids 81
Capacities 82
Diesel Fuel 83
Engine Oil 84
Coolant 85
Hydraulic oil 86
Gear oil 86
Saw chain oil 87
Brake fluid 87
Cab lift pump 87
Grease 87
Maintenance – General 88
Service, General 88
Using Fuels and Lubricants / Placement of Drain Hoses 88
Prepare Machine for Maintenance 89
Machine Frame, Locking and Unlocking 90
Check all bolted joints 91
Cleaning the Cab Windows 92
Tires 93
Changing Wheels 94
Anti slips 95
Fitting bogie tracks 96
Maintenance Intervals and Service Parts 98
Maintenance intervals 98
Service Parts 100
Maintenance – Every 10 hours or Daily 102
Check the hydraulic oil level 102
Check the Engine Oil Level 102
Drain Water and Sediment from Fuel Filters 103
Check engine coolant level 104
Check the windshield washer fluid level 105
Check the radiator grille cleanness 106
Check the driving brake oil level 107
Check the air filter 107
Check the tires for air pressure and overall shape 108
Fill up the fuel tank 108
Maintain the boom 109
Maintain the Bundler Unit 109
The following service and checks are to be made at the end of each workday 110
Maintenance – Every 50 hours or Weekly 111
Grease the center hinge bearings and steering cylinder bearings 111
Grease the decking blade1 112
Check the air conditioner 112
Maintain the Boom 112
Maintain the Bundler Unit 113
Check the fire extinguisher system 113
Maintenance – Every 250 hours 114
Clean the machine 114
Check the high/low gear oil level 115
Check Differential Oil Level 116
Check Single Axle Wheel Ends ( Hub gear) Oil Level, 6-W 117
Check Bogie Housings Oil Level 117
Check Wheel Nut Torque 118
Check the cabine air filters 118
Check the air conditioner 119
Maintain the boom 119
Maintenance – Every 500 hours 120
Change Engine Oil and Oil Filter 120
Replace Fuel Filters 123
Clean Crank Case Vent Tube 124
Check Air Intake System 124
Check Belt Wear 125
Check Belt Tensioner 126
Check engine speeds 126
Control engine grounding 127
Remove sediment and water from the fuel tanks 127
Check the Batteries for Charge and Electrolyte Level 128
Check Cooling System 129
Grease the driveshafts 129
Maintenance – Every 1000 hours 131
Greasing the Prelubricated Bogie Bearings 131
Renew the hydraulic oil 132
Replace the hydraulic return filter 135
Replace the hydraulic tank breather 136
Renew the high/low gear (transfer case) oil 137
Renew the pressure filter of the drive hydraulic system 138
Change the Brake Pedal Circuit Oil 139
Check and tighten the screw and bolt connections 140
Check the exhaust manifold 140
Check the air conditioner 140
Maintain the boom 141
Maintain the Bundler Unit 141
Maintenance – Every 2000 hours 142
Check Valve Clearance 142
Change the Coolant 144
Check Crankshaft Vibration Damper 146
Change Bogie Axle Differential Oil 147
Change Bogie Housings Oil 148
Change Single Axle Differential Oil 149
Change Single Axle Wheel Ends Oil 150
Check and tighten the bolts for the joints between axles and frame 151
Maintenance – As required 152
General 152
When Necessary, Service and Adjust the Following 152
Adding the Coolant 153
Checking Air Filter Elements 154
Replacing Drive Belt 155
Cleaning the Fuel Tank Filler Filter 155
Maintain the Boom 155
Check the Air Conditioner 156
Adjusting the Seat Turntable Brake 156
Bleeding the Fuel System 157
Have the proper function of the turbocharger checked 157
Have the proper function of the alternator checked 158
Have the proper function of the starter motor checked 158
Have the proper function of the atomizers checked 158
Replacing fan/alternator belt 159
Maintenance – Every 6months 160
Service the fire extinguisher 160
Maintenance – Every 12 months 161
Have the fire extinguisher system (opt eq ) checked 161
Hydraulic System and Bleeding 162
Working hydraulic system 162
Hydrostatic system 162
Bleeding 163
Bleeding Drive Hydraulic System 164
Bleeding Work Hydraulic System 166
Bleeding the Brake System 168
Hydrostatic System: Drive Pump adjusting 171
Checking and adjusting the charge pressure 171
Checking and adjusting the pressure cut-off valve setting of the drive pump 172
Hydrostatic System: Drive Motor adjusting 173
Checking and adjusting drive motors pressure cut-off settings 173
Work Hydraulic System: Check and Adjust 176
Adjustment of Pressure Difference 176
Adjusting the Maximum Pressure 176
Adjusting the Boom Pressure 177
Adjusting the Bundler Unit Pressures 179
Adjusting Auxiliary Functions 182
Adjusting Frame Brake 183
Adjusting Proportional Decking Blade 183
Adjusting Optional Equipment 184
Brake System: Check and Adjust 185
Checking the brakes 185
Mechanical adjustment of brakes 186
Brake Charging Pressure 187
Checking the Work Brake 187
Checking the Drive Brake (Brake Pedal) 188
Electrical System 189
Main Switch 189
Batteries 190
Welding 192
Fuses on the Left-Hand Side in the Engine Compartment 194
Instrument Box Fuses and Relays 195
Engine Sensors and Connectors 196
The RPM Sensor of the Drive Hydrostatics Motor 197
Hydraulic Tank Sensors 197
Air Cleaner Sensors 198
Coolant Level Sensor 198
Transmission 199
Operating Power Transmission 199
High/Low Gear 199
Hydrostatic System 200
Control of Transmission 201
Boom CF5 202
A General Description of the Boom 202
Operating Safety Precautions 203
General Operating Instructions 204
Assembly Instructions 204
Bleeding the Hydraulic System 205
Maintenance Schedule 205
Maintenance daily or every 10 hours 206
Maintenance weekly or every 50 hours 207
Maintenance every 250 hours 211
Maintenance every 1000 hours 212
Maintenance as required 215
Boom CF510 215
Rotator and Grapple 216
Bundler Unit – Components 218
Operating Safety Precautions 218
Process Description 219
Stages – Feeding, Compactor II and Compactor III 220
Feeder (Compactor Unit I) 221
Compactor Unit II (fixed compactor) 222
Compactor Unit III (moving compactor) 223
Twine magazine 224
Swing unit 226
Cutting unit 227
Bundler Unit – Using 228
Warming up 228
Starting an empty machine 229
Closing the Bundler for the Transport or Break and Starting Again 231
Shutting Down and Starting Again 232
Empty Driving 233
Filling the Twine Magazine 234
Changing the Saw Chain/Tensioning the Saw Chain 236
About the control system 236
Bundler Unit – Maintenance 237
General 237
Maintenance intervals 238
Maintenance Daily or every 10 hours 239
Maintenance weekly or every 50 hours 240
Greasing fittings 241
Bundler Unit – Troubleshooting 242
Troubleshooting 242
Equipment, Air Conditioner 244
Introduction 244
Main Parts of Air Conditioning System 244
Risks and Counter-Measures 247
First Aid 248
Air Conditioner, Using 249
Maintenance and Inspections: Check the refrigerant level 251
Check the service moisture indicator of the dryer every 50 hours 254
Service the compressor V-belt every 250 hours 254
Service the compressor every 1000 hours 254
Service the evaporator element every 1000 hours 255
Service the condenser element every 1000 hours 255
Service the hoses and connectors every 1000 hours 256
Equipment, Engine and Cabin Preheater 257
Configuration 257
Operation 258
Maintenance of the Engine Preheater 259
Timer for Engine and Cabin Preheater 260
Engine and Cabin Preheater Remote Control *) 263
Service Codes of the Engine Preheater 263
Equipment, Fire Extinguisher System 266
General 266
Fire Alarm and Actions 267
After a fire 270
Control unit 271
Hand-held fire extinguishers 273
Equipment, Decking Blade 274
Using the Decking Blade 274
Lowering the Decking Blade 275
Decking Blade’s Float 275
Storage 276
Prepare Machine for Storage 276
Monthly Storage Procedure 278
Hydraulic Diagrams 280
Hydraulic Diagrams 280
Electronic Schematics 298
Electronic Schematics 298
1490D Specifications 340
Decals and Signs 340
Dimensions 341
Engine 342
Axles 342
Transmission 342
Steering 343
Brakes 343
Hydraulic system 343
Electrical System 343
Boom 344
Bundler Unit 344
Cab 345
Page Numbers 2
Section 1-1 8
1 8
2 9
3 10
Section 2-1 11
1 11
2 12
Section 3-1 13
1 13
Section 3-2 14
1 14
2 15
3 16
4 17
5 18
Section 3-3 19
1 19
2 20
3 21
4 22
5 23
6 24
7 25
8 26
9 27
10 28
11 29
Section 3-4 30
1 30
2 31
3 32
4 33
5 34
6 35
7 36
8 37
9 38
10 39
11 40
Section 4-1 41
1 41
2 42
3 43
4 44
5 45
6 46
7 47
8 48
9 49
10 50
11 51
12 52
13 53
Section 5-1 54
1 54
2 55
3 56
4 57
5 58
6 59
7 60
8 61
Section 5-2 62
1 62
2 63
Section 5-3 64
1 64
2 65
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4 67
5 68
6 69
7 70
Section 5-4 71
1 71
2 72
3 73
Section 5-5 74
1 74
2 75
3 76
4 77
5 78
Section 5-6 79
1 79
2 80
Section 6-1 81
1 81
2 82
3 83
4 84
5 85
6 86
7 87
Section 6-2 88
1 88
2 89
3 90
4 91
5 92
6 93
7 94
8 95
9 96
10 97
Section 6-3 98
1 98
2 99
3 100
4 101
Section 6-4 102
1 102
2 103
3 104
4 105
5 106
6 107
7 108
8 109
9 110
Section 6-5 111
1 111
2 112
3 113
Section 6-6 114
1 114
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3 116
4 117
5 118
6 119
Section 6-7 120
1 120
2 121
3 122
4 123
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6 125
7 126
8 127
9 128
10 129
11 130
Section 6-8 131
1 131
2 132
3 133
4 134
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6 136
7 137
8 138
9 139
10 140
11 141
Section 6-9 142
1 142
2 143
3 144
4 145
5 146
6 147
7 148
8 149
9 150
10 151
Section 6-10 152
1 152
2 153
3 154
4 155
5 156
6 157
7 158
8 159
Section 6-11 160
1 160
Section 6-12 161
1 161
Section 7-1 162
1 162
2 163
3 164
4 165
5 166
6 167
7 168
8 169
9 170
Section 7-2 171
1 171
2 172
Section 7-3 173
1 173
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3 175
Section 7-6 176
1 176
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3 178
4 179
5 180
6 181
7 182
8 183
9 184
Section 7-7 185
1 185
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3 187
4 188
Section 8-1 189
1 189
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4 192
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6 194
7 195
8 196
9 197
10 198
Section 9-1 199
1 199
2 200
3 201
Section 202
1 202
2 203
3 204
4 205
5 206
6 207
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11 212
12 213
13 214
14 215
15 216
16 217
Section 11-1 218
1 218
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3 220
4 221
5 222
6 223
7 224
8 225
9 226
10 227
Section 11-2 228
1 228
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3 230
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5 232
6 233
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8 235
9 236
Section 11-3 237
1 237
2 238
3 239
4 240
5 241
Section 11-4 242
1 242
2 243
Section 12-1 244
1 244
2 245
3 246
4 247
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6 249
7 250
8 251
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10 253
11 254
12 255
13 256
Section 12-2 257
1 257
2 258
3 259
4 260
5 261
6 262
7 263
8 264
9 265
Section 12-3 266
1 266
2 267
3 268
4 269
5 270
6 271
7 272
8 273
Section 12-4 274
1 274
2 275
Section 12-5 276
1 276
2 277
3 278
4 279
Section 13-1 280
1 280
2 281
3 282
4 283
5 284
6 285
7 286
8 287
9 288
10 289
11 290
12 291
13 292
14 293
15 294
16 295
17 296
18 297
Section 13-2 298
1 298
2 299
3 300
4 301
5 302
6 303
7 304
8 305
9 306
10 307
11 308
12 309
13 310
14 311
15 312
16 313
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29 326
30 327
31 328
32 329
33 330
34 331
35 332
36 333
37 334
38 335
39 336
40 337
41 338
42 339
Section 14-1 340
1 340
2 341
3 342
4 343
5 344
6 345
7 346

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