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JOHN DEERE 160GLC & 180GLC EXCAVATOR OPERATOR’S MANUAL OMT364032X19 – PDF DOWNLOAD
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JOHN DEERE 160GLC & 180GLC EXCAVATOR OPERATOR’S MANUAL OMT364032X19 – PDF DOWNLOAD
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Description
JOHN DEERE 160GLC & 180GLC EXCAVATOR OPERATOR’S MANUAL OMT364032X19 – PDF DOWNLOAD
FILE DETAILS:
JOHN DEERE 160GLC & 180GLC EXCAVATOR OPERATOR’S MANUAL OMT364032X19 – PDF DOWNLOAD
Language : English
Pages : 314
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
JOHN DEERE 160GLC & 180GLC EXCAVATOR OPERATOR’S MANUAL OMT364032X19 – PDF DOWNLOAD
Foreword
READ THIS MANUAL carefully to learn how to operate and service machine correctly. Personal injury or equipment damage can result if manual is not read. This manual and safety signs on the machine may also be available in other languages; see an authorized John Deere dealer to order.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of the machine and should remain with machine when machine is sold.
MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine if machine is ever stolen. A dealer also needs these numbers when parts are ordered. File the identification numbers in a secure place off machine.
WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate or statement which should have been received from the dealer.
TABLE OF CONTENTS:
JOHN DEERE 160GLC & 180GLC EXCAVATOR OPERATOR’S MANUAL OMT364032X19 – PDF DOWNLOAD
Contents............................................................................................................0 Safety—Safety and Operator Conveniences.........................................................................0 Safety and Operator Convenience Features....................................................................0 Safety—General Precautions......................................................................................0 Recognize Safety Information................................................................................0 Follow Safety Instructions..................................................................................0 Operate Only If Qualified...................................................................................0 Wear Protective Equipment...................................................................................0 Avoid Unauthorized Machine Modifications....................................................................0 Control Pattern Selector—If Equipped........................................................................0 Add Cab Guarding for Special Uses...........................................................................0 Inspect Machine.............................................................................................0 Stay Clear of Moving Parts..................................................................................0 Avoid High-Pressure Fluids..................................................................................0 Avoid High-Pressure Oils....................................................................................0 Work In Ventilated Area.....................................................................................0 Avoid Static Electricity Risk When Refueling................................................................0 Prevent Fires...............................................................................................0 In Case of Machine Fire.....................................................................................0 Prevent Battery Explosions..................................................................................0 Handle Chemical Products Safely.............................................................................0 Handle Starting Fluid Safely................................................................................0 Decommissioning — Proper Recycling and Disposal of Fluids and Components....................................0 Exhaust Filter Ash Handling and Disposal....................................................................0 Prepare for Emergencies.....................................................................................0 Clean Debris from Machine...................................................................................0 Safety—Operating Precautions....................................................................................0 Use Steps and Handholds Correctly...........................................................................0 Start Only From Operator's Seat.............................................................................0 Use and Maintain Seat Belt..................................................................................0 Prevent Unintended Machine Movement.........................................................................0 Avoid Work Site Hazards.....................................................................................0 Keep Riders Off Machine.....................................................................................0 Avoid Backover Accidents....................................................................................0 Inspect and Maintain ROPS...................................................................................0 Avoid Machine Tip Over......................................................................................0 Use Special Care When Lifting Objects.......................................................................0 Travel Safely...............................................................................................0 Prevent Acid Burns..........................................................................................0 Add and Operate Attachments Safely..........................................................................0 Safety—Maintenance Precautions..................................................................................0 Park and Prepare for Service Safely.........................................................................0 Service Cooling System Safely...............................................................................0 Remove Paint Before Welding or Heating......................................................................0 Make Welding Repairs Safely.................................................................................0 Drive Metal Pins Safely.....................................................................................0 Clean Exhaust Filter Safely.................................................................................0 Safety—Safety Signs and Other Instructions......................................................................0 Safety Signs and Other Instructions.........................................................................0 Safety Signs Installed on Hydraulic Coupler—If Equipped.....................................................0 Operation—Operator's Station....................................................................................0 Pedals, Levers, and Panels..................................................................................0 Switch Panel................................................................................................0 Switch Panel Functions......................................................................................0 Rear Left Panel.............................................................................................0 Horn........................................................................................................0 Power Dig Button............................................................................................0 Pilot Shutoff Lever.........................................................................................0 Left Console................................................................................................0 Travel Alarm and Travel Alarm Cancel Switch.................................................................0 Seat Heater Switch—If Equipped..............................................................................0 Reversing Fan Switch—If Equipped............................................................................0 Rear Light Switch—If Equipped...............................................................................0 Right Console...............................................................................................0 Exhaust Filter Parked Cleaning Switch.......................................................................0 Right Enable Switch.........................................................................................0 Service ADVISOR™ Remote (SAR) Switch........................................................................0 Auxiliary Function Enable Switch—If Equipped................................................................0 Cab Heater and Air Conditioner..............................................................................0 Selecting Display Between Celsius and Fahrenheit............................................................0 Operating the AM/FM Radio...................................................................................0 Fire Extinguisher Mounting Location.........................................................................0 Alternative Exit Tool.......................................................................................0 Cab Dome Light Switch.......................................................................................0 Opening Upper Front (Alternative Exit) Window...............................................................0 Removing and Storing the Lower Front Window.................................................................0 Opening Cab Door Window.....................................................................................0 Opening and Closing the Polycarbonate-Type Roof Exit Cover..................................................0 Adjusting the Mechanical Suspension Seat....................................................................0 Adjusting the Air Suspension Seat—If Equipped...............................................................0 Adjusting Pilot Control Lever Console Height................................................................0 Operation—Monitor Operation.....................................................................................0 Monitor.....................................................................................................0 Monitor Functions...........................................................................................0 Aftertreatment Indicators Overview..........................................................................0 Monitor Start-Up............................................................................................0 Main Menu...................................................................................................0 Main Menu—Alarm List........................................................................................0 Main Menu—Air Conditioner...................................................................................0 Main Menu—Radio.............................................................................................0 Main Menu—Work Mode.........................................................................................0 Main Menu—Setting Menu......................................................................................0 Main Menu—Setting Menu—Date and Time........................................................................0 Main Menu—Setting Menu—Attachment Name Input................................................................0 Main Menu—Setting Menu—Auto-Shutdown........................................................................0 Main Menu—Setting Menu—Auto Exhaust Filter Cleaning.........................................................0 Main Menu—Setting Menu—Sub Meter Selection..................................................................0 Main Menu—Setting Menu—Rear View Camera Monitor.............................................................0 Main Menu—Setting Menu—Display Item Selection...............................................................0 Main Menu—Setting Menu—Brightness Adjustment................................................................0 Main Menu—Setting Menu—Language.............................................................................0 Main Menu—Setting Menu—Unit Selection.......................................................................0 Main Menu—Setting Menu—Emergency Override...................................................................0 Main Menu—Setting Menu—Main Menu Sequence Change............................................................0 Main Menu—Information Menu..................................................................................0 Main Menu—Information Menu—Operation........................................................................0 Main Menu—Information Menu—Maintenance......................................................................0 Main Menu—Information Menu—Troubleshooting..................................................................0 Main Menu—Information Menu—Monitoring.......................................................................0 Operation—Operating the Machine.................................................................................0 Before Starting Work........................................................................................0 Inspect Machine Daily Before Starting.......................................................................0 Battery Disconnect Switch...................................................................................0 Engine Break-In Period......................................................................................0 Starting Engine.............................................................................................0 Cold Weather Start Aid......................................................................................0 Cold Weather Warm-Up........................................................................................0 Travel Pedals and Levers....................................................................................0 Auxiliary Function Lever (AFL)—If Equipped..................................................................0 Exhaust Filter..............................................................................................0 Exhaust Filter Parked Cleaning..............................................................................0 Selective Catalytic Reduction (SCR) System Overview.........................................................0 Qualified Emergency Use — SCR Override Option...............................................................0 Service ADVISOR™ Remote (SAR) Software Delivery Process.....................................................0 Service ADVISOR™ Remote (SAR) Operation.....................................................................0 Locking the Hydraulic Coupler to the Attachment—If Equipped.................................................0 Unlocking the Hydraulic Coupler From the Attachment—If Equipped.............................................0 Control Lever Pattern Operation.............................................................................0 Mechanical Control Lever Pattern Selector—If Equipped.......................................................0 Control Lever Pattern Conversion............................................................................0 Operating in Water and Mud..................................................................................0 Driving Up a Steep or Slippery Slope........................................................................0 Lower Boom With Engine Stopped..............................................................................0 Parking the Machine.........................................................................................0 Loading and Unloading for Transport.........................................................................0 Towing Machine a Short Distance.............................................................................0 Lifting With Bucket Loop....................................................................................0 Lifting With John Deere Quick Coupler.......................................................................0 Lifting the Machine.........................................................................................0 Maintenance—Machine.............................................................................................0 Required Emission-Related Information.......................................................................0 Diesel Fuel.................................................................................................0 Diesel Fuel Specifications..................................................................................0 Lubricity of Diesel Fuel....................................................................................0 Handling and Storing Diesel Fuel............................................................................0 BioDiesel Fuel..............................................................................................0 Testing Diesel Fuel.........................................................................................0 Supplemental Diesel Fuel Additives..........................................................................0 Fuel Filters................................................................................................0 Minimizing the Effect of Cold Weather on Diesel Engines.....................................................0 Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....................0 Refilling Diesel Exhaust Fluid (DEF) Tank...................................................................0 Testing Diesel Exhaust Fluid (DEF)..........................................................................0 Storing Diesel Exhaust Fluid (DEF)..........................................................................0 Disposal of Diesel Exhaust Fluid (DEF)......................................................................0 Alternative and Synthetic Lubricants........................................................................0 Mixing of Lubricants........................................................................................0 Lubricant Storage...........................................................................................0 John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV...............0 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV..................................0 Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines....0 Oil Filters.................................................................................................0 Hydraulic Oil...............................................................................................0 Swing Gear Case and Travel Gear Case Oils...................................................................0 Pump Drive Gear Case Oil....................................................................................0 Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease............................0 Diesel Engine Coolant (engine with wet sleeve cylinder liners)..............................................0 Water Quality for Mixing with Coolant Concentrate...........................................................0 Operating in Warm Temperature Climates......................................................................0 Testing Coolant Freeze Point................................................................................0 Disposing of Coolant........................................................................................0 Maintenance—Periodic Maintenance................................................................................0 Service Machine at Specified Intervals......................................................................0 Check the Hour Meter Regularly..............................................................................0 Prepare Machine for Maintenance.............................................................................0 Open Access Doors for Service...............................................................................0 Open Engine Cover for Service...............................................................................0 Fuel Tank...................................................................................................0 Hydraulic Breaker and Crusher Attachments...................................................................0 Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit.................................................0 Service Intervals...........................................................................................0 Required Parts..............................................................................................0 Maintenance—As Required.........................................................................................0 Remove and Clean Fuel Tank Inlet Screen.....................................................................0 Check Windshield Washer Fluid Level.........................................................................0 Check and Clean Air Cleaner Dust Unloader Valve.............................................................0 Check and Adjust Track Sag..................................................................................0 Clean Rear View Camera Lens.................................................................................0 Service Exhaust Filter......................................................................................0 Maintenance—Every 10 Hours or Daily.............................................................................0 Check Engine Oil Level......................................................................................0 Check Engine Coolant Level..................................................................................0 Check Hydraulic Tank Oil Level..............................................................................0 Lubricate Hydraulic Coupler—If Equipped.....................................................................0 Maintenance—Every 50 Hours or Weekly............................................................................0 Drain Water and Sediment From Fuel Tank Sump................................................................0 Drain Primary Fuel Filter and Water Separator...............................................................0 Drain Auxiliary Fuel Filter and Water Separator—If Equipped.................................................0 Lubricate Working Tool Pivots...............................................................................0 Maintenance—Every 100 Hours.....................................................................................0 Inspect and Re-Torque Track Hardware........................................................................0 Maintenance—Every 250 Hours.....................................................................................0 Check Swing Gear Case Oil Level.............................................................................0 Drain Water and Sediment From Hydraulic Tank................................................................0 Check Pump Drive Gear Case Oil Level........................................................................0 Check Battery Electrolyte Level and Terminals...............................................................0 Check Travel Gear Case Oil Level............................................................................0 Take Engine Oil Sample......................................................................................0 Lubricate Front End Pin Joints..............................................................................0 Maintenance—Every 500 Hours.....................................................................................0 Lubricate Swing Bearing.....................................................................................0 Lubricate Swing Bearing Gear................................................................................0 Replace Primary Fuel Filter and Water Separator.............................................................0 Replace Final Fuel Filter...................................................................................0 Replace Auxiliary Fuel Filter and Water Separator—If Equipped...............................................0 Check Air Intake Hoses......................................................................................0 Drain and Refill Engine Oil and Replace Filter..............................................................0 Clean Cab Fresh Air and Cab Recirculating Air Filters.......................................................0 Take Fluid Samples..........................................................................................0 Maintenance—Every 1000 Hours....................................................................................0 Drain and Refill Swing Gear Case Oil........................................................................0 Replace Hydraulic Tank Oil Filter...........................................................................0 Replace Pilot Oil Filter....................................................................................0 Drain and Refill Pump Drive Gear Case Oil...................................................................0 Remove and Clean Open Crankcase Ventilation (OCV) Hose......................................................0 Inspect Serpentine Belt.....................................................................................0 Replace Air Cleaner Elements................................................................................0 Replace Air Cleaner Dust Unloader Valve.....................................................................0 Check Coolant Condition.....................................................................................0 Maintenance—Every 2000 Hours....................................................................................0 Check and Adjust Engine Valve Lash..........................................................................0 Drain and Refill Travel Gear Case Oil.......................................................................0 Replace Open Crankcase Ventilation (OCV) Filter.............................................................0 Clean Diesel Exhaust Fluid (DEF) Tank—160GLC (S.N. —056599), 180GLC (S.N. —020689)..........................0 Replace Diesel Exhaust Fluid (DEF) Header Suction Screen—160GLC (S.N. —056599), 180GLC (S.N. —020689).......0 Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter........................................................0 Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter......................................................0 Maintenance—Every 4000 Hours....................................................................................0 Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter.....................................................0 Replace Diesel Exhaust Fluid (DEF) Header Suction Filter—160GLC (S.N. 056600— ), 180GLC (S.N. 020690— ).....0 Clean Diesel Exhaust Fluid (DEF) Tank—160GLC (S.N. 056600— ), 180GLC (S.N. 020690— )........................0 Inspect Diesel Exhaust Fluid (DEF) Baffle—160GLC (S.N. 056600— ), 180GLC (S.N. 020690— )....................0 Maintenance—Every 5000 Hours....................................................................................0 Drain and Refill Hydraulic Tank Oil.........................................................................0 Replace Hydraulic Tank Vent Cap Filter......................................................................0 Maintenance—Every 6000 Hours....................................................................................0 Drain Cooling System........................................................................................0 Cooling System Fill and Deaeration Procedure................................................................0 Miscellaneous—Machine...........................................................................................0 Bleed Fuel System...........................................................................................0 Bleed Hydraulic System......................................................................................0 Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler..............................................0 Replace Coolant Filter—160GLC (S.N. —056599), 180GLC (S.N. —020689).........................................0 Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump.......................................0 Do Not Service Control Valves, Cylinders, Pumps, or Motors..................................................0 Precautions for Alternator and Regulator....................................................................0 Handling, Checking, and Servicing Batteries Carefully.......................................................0 Using Battery Charger.......................................................................................0 Using Booster Batteries—24-Volt System......................................................................0 Replacing Batteries.........................................................................................0 Fluid Sampling Test Ports—If Equipped.......................................................................0 Welding on Machine..........................................................................................0 Clean the Machine Regularly.................................................................................0 Adding 12-Volt Accessories..................................................................................0 JDLink™ Machine Monitoring System (MMS)—If Equipped.........................................................0 Replacing Fuses.............................................................................................0 Replacing Bucket Teeth......................................................................................0 Replacing Bucket Tooth Tip—Heavy-Duty Bucket................................................................0 Replacing Bucket Teeth—TK Series............................................................................0 Bucket Remove and Install...................................................................................0 Track Sag General Information...............................................................................0 Check Track Shoe Hardware...................................................................................0 Hardware Torque Specifications..............................................................................0 Unified Inch Bolt and Screw Torque Values...................................................................0 Metric Bolt and Screw Torque Values.........................................................................0 Miscellaneous—Operational Checkout..............................................................................0 Operational Checkout........................................................................................0 Diagnostic Trouble Code Check...........................................................................0 Operational Checks—Key Switch Off, Engine Off Checks....................................................0 Operational Checks—Key Switch On, Engine Off Checks.....................................................0 Operational Checks—Key Switch On, Engine On Checks......................................................0 Miscellaneous—Troubleshooting...................................................................................0 Troubleshooting Procedure...................................................................................0 Engine......................................................................................................0 Hydraulic System............................................................................................0 Electrical System...........................................................................................0 Miscellaneous—Storage...........................................................................................0 Prepare Machine for Storage.................................................................................0 Monthly Storage Procedure...................................................................................0 Preparing Engine for Long-Term Storage......................................................................0 Removing Engine From Long-Term Storage......................................................................0 Miscellaneous—Machine Numbers...................................................................................0 Record Product Identification Number (PIN)..................................................................0 Record Engine Serial Number.................................................................................0 Record Travel Motor Serial Numbers..........................................................................0 Record Swing Motor Serial Number............................................................................0 Record Hydraulic Coupler Serial Number—If Equipped..........................................................0 Record Hydraulic Pump Serial Number.........................................................................0 Keep Proof of Ownership.....................................................................................0 Keep Machines Secure........................................................................................0 Miscellaneous—Specifications....................................................................................0 160GLC Engine Specifications................................................................................0 180GLC Engine Specifications................................................................................0 160GLC and 180GLC Drain and Refill Capacities...............................................................0 160GLC Machine Specifications...............................................................................0 180GLC Machine Specifications...............................................................................0 160GLC Working Ranges.......................................................................................0 180GLC Working Ranges.......................................................................................0 160GLC Lift Capacity—Arm: 2.60 m (8 ft 6 in); Bucket: 528 kg (1164 lb); Shoe: 600 mm (24 in)................0 160GLC Lift Capacity—Arm: 2.60 m (8 ft 6 in); Bucket: 528 kg (1164 lb); Shoe: 700 mm (28 in)................0 160GLC Lift Capacity—Arm: 3.10 m (10 ft 2 in); Bucket: 528 kg (1164 lb); Shoe: 600 mm (24 in)...............0 160GLC Lift Capacity—Arm: 3.10 m (10 ft 2 in); Bucket: 528 kg (1164 lb); Shoe: 700 mm (28 in)...............0 180GLC Lift Capacity—Arm: 2.71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...............0 180GLC Lift Capacity—Arm: 2.71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...............0 180GLC Lift Capacity—Arm: 2.71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...............0 180GLC Lift Capacity—Arm: 3.21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...............0 180GLC Lift Capacity—Arm: 3.21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...............0 180GLC Lift Capacity—Arm: 3.21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...............0 Page Number.........................................................................................................0 Section 1-1.....................................................................................................0 Section 1-2.....................................................................................................0 Section 1-3.....................................................................................................0 Section 1-4.....................................................................................................0 Section 1-5.....................................................................................................0 Section 2-1.....................................................................................................0 Section 2-2.....................................................................................................0 Section 2-3.....................................................................................................0 Section 3-1.....................................................................................................0 Section 3-2.....................................................................................................0 Section 3-3.....................................................................................................0 Section 3-4.....................................................................................................0 Section 3-5.....................................................................................................0 Section 3-6.....................................................................................................0 Section 3-7.....................................................................................................0 Section 3-8.....................................................................................................0 Section 3-9.....................................................................................................0 Section 3-10....................................................................................................0 Section 3-11....................................................................................................0 Section 3-12....................................................................................................0 Section 3-13....................................................................................................0 Section 4-1.....................................................................................................0 Section 4-2.....................................................................................................0 Section 4-3.....................................................................................................0 Section 4-4.....................................................................................................0 Section 4-5.....................................................................................................0 Section 4-6.....................................................................................................0
S.S 16/02/2025
