John Deere 190GW Wheeled Excavator Operator’s Manual OMT410025X19 PDF

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John Deere 190GW Wheeled Excavator Operator’s Manual OMT410025X19 – PDF DOWNLOAD

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John Deere 190GW Wheeled Excavator Operator’s Manual OMT410025X19 – PDF DOWNLOAD

• P/N: OMT410025X19_63
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 190GW
• Serial Range: 1FF190GW_F052001—

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 190GW Wheeled Excavator Operator’s Manual OMT410025X19 – PDF DOWNLOAD

Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 25
Recognize Safety Information 25
Follow Safety Instructions 25
Operate Only If Qualified 25
Wear Protective Equipment 26
Protect Against Noise 26
Avoid Unauthorized Machine Modifications 26
Control Pattern 26
Control Pattern Selector—If Equipped 27
Add Cab Guarding for Special Uses 27
Inspect Machine 27
Stay Clear of Moving Parts 27
Avoid High-Pressure Fluids 28
Avoid High-Pressure Oils 28
Work In Ventilated Area 28
Avoid Static Electricity Risk When Refueling 29
High Debris Applications 29
Prevent Fires, Clean Debris From Machine 30
In Case of Machine Fire 30
Prevent Battery Explosions 31
Handle Chemical Products Safely 31
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Exhaust Filter Ash Handling and Disposal 32
Prepare for Emergencies 32
Clean Debris from Machine 33
Safety—Operating Precautions 34
Use Steps and Handholds Correctly 34
Start Only From Operator’s Seat 34
Use and Maintain Seat Belt 34
Prevent Unintended Machine Movement 35
Avoid Work Site Hazards 35
Keep Riders Off Machine 36
Avoid Backover Accidents 36
Avoid Machine Tip Over 36
Use Special Care When Lifting Objects 37
Use Care When Swinging Machine 37
Operate Boom With Care 37
Avoid Power Lines 38
Operating or Traveling On Public Roads 38
Inspect and Maintain ROPS 38
Travel Safely 39
Prevent Acid Burns 39
Add and Operate Attachments Safely 39
Safety—Maintenance Precautions 40
Park and Prepare for Service Safely 40
Service Cooling System Safely 40
Service Machines Safely 41
Service Accumulator Systems Safely 41
Remove Paint Before Welding or Heating 41
Make Welding Repairs Safely 42
Drive Metal Pins Safely 42
Service Tires Safely 43
Use Proper Lifting Equipment 43
Clean Exhaust Filter Safely 44
Safety—Safety Signs and Other Instructions 45
Safety Signs and Other Instructions 45
Safety Signs Installed on Hydraulic Coupler—If Equipped 54
Operation—Operator’s Station 55
Pedals, Levers, and Panels 55
Control Levers 57
Forward, Neutral, and Reverse (FNR) Switch 57
Switch Panel 58
Switch Panel Functions 59
Steering Column Console 60
Steering Column Console Functions 61
Rear Panel 62
Horn 63
Power Boost Button 63
Pilot Shutoff Lever 64
Swing Lock Lever 65
Left Console Switch Panel 65
Right and Left Outriggers Selector Switch 66
Front and Rear Blade or Outriggers Selector Switch 67
Pilot Disable Switch 67
Hazard Light Switch 68
Auxiliary Function Enable Switch 68
Assist Attachment Flow Rate Adjustment Switch 69
Right Console Switch Panel 69
Aftertreatment Device Regeneration Switch 70
Auto Axle Lock Switch 71
Rear Light Switch—If Equipped 71
Travel Alarm and Travel Alarm Cancel Switch 72
Beacon Light Switch—If Equipped 72
Engine Stop Switch 72
Cab Heater and Air Conditioner 73
Selecting Display Between Celsius and Fahrenheit 74
Operating the AM/FM Radio 75
Alternative Exit Tool 76
Cab Door Release Lever 76
Cab Dome Light Switch 77
Opening Upper Front (Alternative Exit) Window 77
Removing and Storing the Lower Front Window 78
Opening Cab Door Window 78
Opening and Closing the Polycarbonate-Type Roof Exit Cover 79
Fire Extinguisher Mounting Location 79
Adjusting the Mechanical Suspension Seat 80
Adjusting Pilot Control Lever Console Height 80
Operation—Monitor Operation 81
Monitor 81
Monitor Functions 82
Aftertreatment Indicators Overview 84
Monitor Start-Up 85
Main Menu 86
Main Menu—Alarm List 87
Main Menu—Air Conditioner 94
Main Menu—Radio 97
Main Menu—Work Mode 98
Main Menu—Meter Setting 99
Main Menu—Setting Menu 100
Main Menu—Setting Menu—Date and Time 101
Main Menu—Setting Menu—Attachment Name Input 101
Main Menu—Setting Menu—Auto-Shutdown 102
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 103
Main Menu—Setting Menu—Sub Meter Selection 104
Main Menu—Setting Menu—Rear View Camera Monitor 105
Main Menu—Setting Menu—Display Item Selection 106
Main Menu—Setting Menu—Brightness Adjustment 106
Main Menu—Setting Menu—Language 106
Main Menu—Setting Menu—Unit Selection 107
Main Menu—Setting Menu—Main Menu Sequence Change 107
Main Menu—Information Menu 108
Main Menu—Information Menu—Operation 109
Main Menu—Information Menu—Maintenance 110
Main Menu—Information Menu—Troubleshooting 110
Main Menu—Information Menu—Monitoring 111
Operation—Operating the Machine 112
Before Starting Work 112
Operator’s Daily Machine Check Before Starting 112
Battery Disconnect Switch 113
Starting Engine 114
Cold Weather Start Aid 115
Cold Weather Warm-Up 116
Operate Within Machine Limits 117
Digging and Grading Operation 118
Auxiliary Function Lever (AFL) 119
Work Brake Control 120
Accelerator Pedal Engine Speed Control 120
Accelerator Pedal 121
Aftertreatment Device 123
Aftertreatment Device Regeneration 125
Selective Catalytic Reduction (SCR) System Overview 127
Locking the Hydraulic Coupler to the Attachment—If Equipped 128
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 130
Control Lever Pattern Operation 131
Mechanical Control Lever Pattern Selector—If Equipped 132
Control Lever Pattern Conversion 133
Blade and/or Outriggers Operation 134
Lock Outriggers for Travel 137
2-Piece Boom Operation—If Equipped 138
Attachment Indicators 140
Operating Front Attachment 140
Operating In Water and Mud 141
Driving Up a Steep or Slippery Slope 141
Lower Boom With Engine Stopped 142
Parking the Machine 143
Loading and Unloading for Transport 144
Towing Machine 145
Lifting With Bucket Loop 147
Lifting With John Deere Quick Coupler 148
Lifting the Machine 149
Maintenance—Machine 150
Required Emission-Related Information 150
Diesel Fuel 150
Diesel Fuel Specifications 151
Lubricity of Diesel Fuel 151
Handling and Storing Diesel Fuel 151
Biodiesel Fuel 152
Testing Diesel Fuel 153
Supplemental Diesel Fuel Additives 153
Fuel Filters 153
Minimizing the Effect of Cold Weather on Diesel Engines 154
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 155
Refilling Diesel Exhaust Fluid (DEF) Tank 156
Testing Diesel Exhaust Fluid (DEF) 157
Storing Diesel Exhaust Fluid (DEF) 157
Disposal of Diesel Exhaust Fluid (DEF) 158
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 158
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 159
Diesel Engine Oil Service Interval for Operation at High Altitude 159
Oil Filters 160
Alternative and Synthetic Lubricants 160
Lubricant Storage 160
Mixing of Lubricants 160
Hydraulic Oil 161
Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil 162
Pump Drive and Transmission Gear Case Oil 162
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease 163
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 164
Water Quality for Mixing with Coolant Concentrate 165
Operating in Warm Temperature Climates 165
Testing Coolant Freeze Point 166
Disposing of Coolant 166
Maintenance—Periodic Maintenance 167
Service Machine at Specified Intervals 167
Checking Hour Meter Regularly 167
Prepare Machine for Maintenance 168
Open Access Doors for Service 169
Open Engine Cover for Service 169
Fuel Tank 169
Hydraulic Breaker Attachment 170
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 170
Service Intervals 171
Required Parts 173
Maintenance—As Required 175
Inspect Tires and Check Pressure 175
Tire Pressures 176
Remove and Clean Fuel Tank Inlet Screen 176
Drain Water and Sediment From Fuel Tank Sump 177
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 178
Check Windshield Washer Fluid Level 178
Inspect Brake Lining 178
Clean Rear Camera Lens—If Equipped 179
Inspect Belts 180
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 181
Remove and Clean Radiator Air Inlet Screen 182
Maintenance—Every 10 Hours or Daily 183
Check Hydraulic Tank Oil Level 183
Check Engine Oil Level 185
Check Engine Coolant Level 186
Check Brake Accumulator 186
Lubricate Hydraulic Coupler—If Equipped 187
Maintenance—Initial Service—50 Hours 188
Lubricate 2-Piece Boom—If Equipped 188
Lubricate Front End Pin Joints and Working Tool Pivots 189
Maintenance—Every 50 Hours 190
Drain Primary Fuel Filter and Water Separator 190
Maintenance—Initial Service—250 Hours 191
Lubricate 2-Piece Boom—If Equipped 191
Lubricate Front End Pin Joints and Working Tool Pivots 192
Maintenance—Every 250 Hours 193
Check Swing Gear Case Oil Level 193
Drain Water and Sediment From Hydraulic Tank 194
Check Pump Drive Gear Case Oil Level 195
Check Hybrid Battery Electrolyte Level—If Equipped 196
Lubricate Front Axle Kingpin 197
Check Front and Rear Hub Oil Levels 198
Check Front and Rear Axle Differential Oil Levels 199
Lubricate Equalizer Pin 200
Check Transmission Oil Level 200
Take Engine Oil Sample 201
Maintenance—Every 500 Hours 202
Lubricate 2-Piece Boom—If Equipped 202
Lubricate Front End Pin Joints and Working Tool Pivots 203
Lubricate Swing Bearing Gear 204
Drain and Refill Engine Oil and Replace Filter 205
Check Air Intake Hoses 205
Clean Cab Fresh Air and Cab Recirculating Air Filters 206
Lubricate Swing Bearing 207
Lubricate Travel Driveline 207
Lubricate Blade—If Equipped 208
Lubricate Outrigger—If Equipped 208
Take Fluid Samples 208
Maintenance—Every 1000 Hours 209
Drain and Refill Swing Gear Case Oil 209
Replace Hydraulic Tank Oil Filter 210
Replace Pilot Brake and Steering Oil Filters 212
Drain and Refill Pump Drive Gear Case Oil 213
Remove and Clean Open Crankcase Ventilation (OCV) Hose 214
Check and Adjust Engine Valve Lash 214
Replace Air Cleaner Elements 215
Replace Air Cleaner Dust Unloader Valve 216
Replace Primary Fuel Filter and Water Separator 216
Replace Final Fuel Filter 217
Check Coolant Condition 217
Maintenance—Every 2000 Hours 218
Drain and Refill Front and Rear Hub Oil 218
Drain and Refill Front and Rear Axle Differential Oil 219
Drain and Refill Transmission Oil 220
Maintenance—Every 4000 Hours 221
Drain Cooling System 221
Cooling System Fill and Deaeration Procedure 222
Maintenance—Every 4500 Hours 223
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 223
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 223
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter 224
Maintenance—Every 5000 Hours 225
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 225
Replace Hydraulic Tank Vent Cap Filter 227
Miscellaneous—Machine 228
Bleed Fuel System 228
Bleed Hydraulic System 228
Bleed Transmission System 229
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 229
Do Not Service Control Valves, Cylinders, Pumps, or Motors 230
Precautions for Alternator and Regulator 230
Using Booster Batteries—24-Volt System 230
Handling, Checking, and Servicing Batteries Carefully 231
Using Battery Charger 232
Replacing Batteries 234
Welding on Machine 234
Keep Electronic Control Unit Connectors Clean 235
Cleaning the Machine Regularly 235
Adding 12-Volt Accessories 235
JDLink™ Machine Monitoring System (MMS)—If Equipped 235
Replacing Fuses 236
Removing and Installing Bucket 237
Replacing Bucket Teeth 238
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 239
Replacing Bucket Teeth—TK Series 240
Hardware Torque Specifications 240
Unified Inch Bolt and Screw Torque Values 241
Metric Bolt and Screw Torque Values 242
Miscellaneous—Operational Checkout 243
Operational Checkout 243
Diagnostic Trouble Code Check 243
Operational Checks—Key Switch Off, Engine Off Checks 243
Operational Checks—Key Switch On, Engine Off Checks 248
Operational Checks—Key Switch On, Engine On Checks 261
Miscellaneous—Troubleshooting 295
Troubleshooting Procedure 295
Engine 296
Electrical System 301
Hydraulic System 304
Software Update 305
Miscellaneous—Storage 306
Prepare Machine for Storage 306
Monthly Storage Procedure 307
Preparing Engine for Long-Term Storage 308
Removing Engine From Long-Term Storage 309
Miscellaneous—Machine Numbers 310
Record Product Identification Number (PIN) 310
Record Engine Serial Number 310
Record Travel Motor Serial Number 310
Record Swing Motor Serial Number 311
Record Hydraulic Pump Serial Number 311
Record Hydraulic Coupler Serial Number—If Equipped 312
Keep Proof of Ownership 312
Keep Machines Secure 313
Miscellaneous—Specifications 314
Engine Specifications 314
Travel Speeds 314
Drain and Refill Capacities 315
Machine Specifications 316
Working Ranges 322
Lift Capacity—Monoblock Boom; Front Blade and Rear Outrigger 326
Lift Capacity—Monoblock Boom; Front and Rear Outrigger 327
Lift Capacity—2-Piece Boom; Front Blade and Rear Outrigger 328
Lift Capacity—2-Piece Boom; Front and Rear Outrigger 329
Machine Design Life 330
Eurasian Economic Union 330
Page Number 19
Section 1-1 23
Section 1-2 25
Section 1-3 34
Section 1-4 40
Section 1-5 45
Section 2-1 55
Section 2-2 81
Section 2-3 112
Section 3-1 150
Section 3-2 167
Section 3-3 175
Section 3-4 183
Section 3-5 188
Section 3-6 190
Section 3-7 191
Section 3-8 193
Section 3-9 202
Section 3-10 209
Section 3-11 218
Section 3-12 221
Section 3-13 223
Section 3-14 225
Section 4-1 228
Section 4-2 243
Section 4-3 295
Section 4-4 306
Section 4-5 310
Section 4-6 314

S.V 04/24