John Deere 1910E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1910E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

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John Deere 1910E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

P/N: F075026GENI_XU
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910E T3
Series: E SERIES
Serial: WJ1910E001003-1464
Operator’s instructions for machines equipped with Gen I Rotating and Leveling Cabin.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1910E CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine Identification 12
Engine Identification 13
Forwarder brochures 14
Safety 15
Follow Laws and Regulations 15
Recognize Safety Information 15
Understand Signal Words 16
Prepare for Emergencies 16
Wear Protective Clothing 17
Handle Chemical Products Safely 17
Install Radio Transmitters Properly 18
Operating 18
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Handle Starting Fluids Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belt 22
Cabin protective structures 23
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Lift Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin Safety Decals 46
Machine Safety Decals 47
Non-text Safety Decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
Periodic Maintenance 49
Machine systems and components 50
Cabin 50
Electric system 51
Batteries 52
Main switch panel 53
Fuses and relays 54
Battery center tab fuse 55
Engine room fuses 56
Engine room relays 58
Cabin fuses 59
Cabin relays 61
Wiring harness fuses and relays 62
Machine control system (F-09) 63
Power outlets 64
Engine sensors (9 0L) 65
Engine Control Unit 66
Engine sensors 1/4 67
Engine sensors 2/4 68
Engine sensors 3/4 69
Engine sensors 4/4 70
Sensors, air intake system and coolant 71
Sensors, ambient temperature 72
Sensors, hydraulic oil tank 73
Sensors, transmission 74
Sensors, VarioSpeed™ gear box 75
Sensors, brake system 76
Sensors, fuel tank 77
Sensors, frame 78
Sensors, boom 79
Sensors, cabin 80
Sensors, work hydraulics 81
Bulbs 81
Grounding points, frame 83
Grounding points, cabin 84
Optional equipment 84
Central greasing system 85
Safety instructions 85
Front frame 1 86
Front frame 2 87
Middle joint and rear frame 88
Cabin levelling 89
Boom 90
Dispenser on jib boom 91
Controls 92
Driving controls 92
Main switch 93
Safety switches and emergency stop 94
Ignition switch 95
Dashboard 96
Boom controls 98
Left keypad in forwarder 99
Right keypad in forwarder 100
Extra keypad 101
Lights and wipers 102
Cabin lights and service lights 103
Work lights 104
Driving lights 105
Window wipers and washers 106
Right-hand side storage box 107
Central locking system 108
Air Conditioner 109
General system operation 109
Temperature setting 111
Fan control 112
Recirc mode 113
Defrost mode 114
Pre-heater system 115
Operation sequences 116
Setting the timer 117
Switching on the heater 118
Heating pre-selection 119
Switching off the heater 120
Changing the Heating Duration 121
Remote control 121
Operating the machine 123
Engine 123
Starting the engine 123
Cold weather starting 124
After starting 124
Turning off the engine 125
Driving 125
Off-road driving 125
On-road driving 126
Cabin rotating and levelling 127
High/low gear and rear wheel drive 127
Variospeed driving 128
ECO mode 129
Diesel speed boost 130
Differential locks 131
Cruise control 132
Decking blade 133
Boom and grapple 133
Warming up work hydraulics 134
Using the Boom 135
Boom suspended mode 136
Boom Levelling (optional) 137
After using the boom 138
At the End of the Work Day 138
General maintenance 139
Refueling the Machine 139
Fluids and lubricants 140
Diesel fuel 140
Bio-Diesel Fuel 141
Minimizing the effect of cold weather on diesel engines 142
Handling and storing diesel fuel 143
Lubricity of diesel fuel 143
Engine oil 144
Diesel engine oil and filter service intervals 144
Diesel engine break-in oil 145
Additional engine oil information 146
Coolant 147
Hydraulic oil requirements 150
Gear oil 151
Brake fluid 152
Grease 153
Cabin tilt fluid 154
Hydraulic pressure measurements 154
Drive hydraulics 155
Charge pressure 155
Maximum drive pressure / Drive pump cut-off 156
Checking drive motor flushing pressure 157
Work hydraulics 157
LS pressure difference Delta P 158
Maximum work pressure 159
Auxiliary valve pressure 160
Boom valve LS relief pressures 161
Checking cabin rotating and levelling pressure 162
Hydraulic fan pump pressure 163
Brake hydraulics 163
Drive and work brake pressures 164
Loading range pressures 165
Loading pressure 166
Engine hoods 167
Operating front hood 168
Operating front hood without electric power 169
Frame and boom service positions 169
Tilting the cabin 170
Lowering the cabin 172
Tilting the fuel tank 173
Boom maintenance 174
Changing Wheels 175
Tracks, chains and wheel ballasting 176
Anti-Slip Fitting 177
Tracks fitting 1/4 178
Tracks fitting 2/4 179
Tracks fitting 3/4 180
Tracks fitting 4/4 181
Cabin windows cleaning 182
Vacuum pump 183
Hydraulic oil sampling valve 184
Using Booster Batteries 184
Welding instructions 185
Periodic maintenance 186
Introduction 186
Uptime maintenance planner 186
Optional equipment maintenance 186
Pre-heater maintenance 187
Run the pre-heater for a few minutes 187
Fault diagnosis 188
Service codes 188
Greasing system maintenance 189
Lubrication frequency and volume amount adjustment 190
Reservoir filling 191
System check 192
Troubleshooting 193
Fire protection system maintenance 194
10 hours or daily 195
50 hours or weekly 196
Every 12 months 197
Decking blade 198
Active loadspace (ALS) 199
ALS – maintenance every 10 hours or daily 200
ALS – maintenance every 50 hours or weekly 201
ALS – maintenance every 250 hours 202
ALS – maintenance every 12 months 203
Disassembly of telescopic stakes 204
Variable loadspace (VLS) 205
Variospeed 205
Check the Variospeed gear oil level 206
Change Variospeed gear oil 207
Variospeed gearbox clutch adjusment 208
Boom weight scale maintenance 209
Bluetooth paring and battery charger connection 210
Puradyn engine oil filter maintenance 211
Every 10 Hours or Daily 212
Check hydraulic oil level 212
Check engine oil level 213
Check boom structures visually 214
Every 50 Hours or Weekly 215
Check machine visually 215
Check the high/low gear oil level 216
Check differential oil level 217
Check hub gear oil level 218
Check boom screw joints 219
Check joint pins of the boom 220
Check the grapple and rotator 221
Check bogie casing for leaks 222
Check the cooler cleanness 223
Grease middle joint 224
Check and grease cabin rotation and levelling system 225
Check boom slew housing oil level 226
Grease the boom (single extension) 1/2 227
Grease the boom (single extension) 2/2 228
Grease the boom (double extension) 1/2 229
Grease the boom (double extension) 2/2 230
Grease link and grapple 231
Every 250 hours 231
Check the high/low gear oil level 232
Check bogie casing oil quality and level 233
Check tyre pressures 234
Check the door switch 235
Check cabin fresh-air filters 236
Check extension boom clearances 237
Every 500 hours 237
Change engine oil and oil filter 238
Replace fuel filters 240
Check the drive belt wear 242
Check crankcase vent tube 243
Check air intake system 244
Check cooling system 245
Drain water deposited in boom base 246
Check electrolyte level of batteries 247
Every 1000 hours 248
Change hydraulic oil 249
Replace hydraulic tank oil filters 251
Replace hydraulic tank breather 252
Bleed hydraulic tank 253
Change high/low gear oil 254
Replace drive pump filter 255
Grease the driveshafts 256
Grease bogie slew bearings 257
Check wheel rims and fastening bolts 258
Check air conditioner 259
Change cabin fresh-air filters 260
Clean rotator magnetic plug 261
Tighten rotator bottom screws 262
Check chain guide of double extension boom 263
Every 2000 hours 263
Check valve clearance 1/2 264
Check valve clearance 2/2 266
Change coolant 268
Check engine vibration damper 270
Change differential oil 271
Change bogie casing oil 272
Change hub gear oil 273
Check axle fastening bolt torques 274
Change boom slew housing oil 275
As required 275
Clean the machine 277
Replace air filter elements 278
Check engine coolant 280
Replace coolant filter 281
Drain fuel filters 282
Replace drive belt 283
Replace filter-dryer-receiver 284
Check secondary exit 293
Check drive brake oil level 294
Check brake cylinders 295
Change brake pedal circuit oil 296
Adjust brake cylinders 297
Check tension of double extension boom chain 299
Adjust rotator link brakes 300
Transporting, towing and storing 301
Transporting the Machine 301
Tie-down and lifting points 302
Towing the machine 302
Release parking brake cylinders 303
Releasing drive hydraulics 304
Releasing the work brake 305
Releasing the steering 306
Stowing a disabled boom 306
By-passing the boom valve 307
Preparing machine for storage 308
After storage 310
Environment, recycling and post-use 312
Index 313
Attachments 317
Declaration of Conformity template_en 318
810E_1010E_specs_en 320
1110E_1210E_specs_en 323
1510E_1910E_specs_en 326
Fixed_cabin_brochure_en 329
a03420_Forwarder_arm_silicon 332
UMP_1910E_FFC_EN 334
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 337

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