John Deere 1910E Tier 2 Operator’s Manual F711037 – PDF DOWNLOAD

Description

John Deere 1910E Tier 2 Operator’s Manual F711037 – PDF DOWNLOAD

Part Number (P/N): F711037_44
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1910E T2 FFC
Series: E Series
Serial Number (Serial): 1WJ1910EC001762-

TABLE OF CONTENTS:

John Deere 1910E Tier 2 Operator’s Manual F711037 – PDF DOWNLOAD

Table of Contents 2
2 Foreword 11
2 1 Copyright 11
2 2 Foreword 11
2 3 Technical information availability 12
2 4 Declaration of conformity 12
2 5 John Deere forwarder 13
2 6 Technical data 13
2 7 Machine identification 14
2 8 Engine Identification 15
3 Safety 16
3 1 Follow Laws and Regulations 16
3 1 1 Recognize Safety Information 16
3 1 2 Understand Signal Words 17
3 1 3 Prepare for Emergencies 17
3 1 4 Wear Protective Clothing 18
3 1 5 Handle Chemical Products Safely 18
3 1 6 Install Radio Transmitters Properly 19
3 2 Operating 19
3 2 1 Inspect machine 20
3 2 2 Attach Do not Operate Tag 20
3 2 3 Prevent Machine Runaway 21
3 2 4 Use Handholds and Steps 21
3 2 5 Handle Starting Fluids Safely 22
3 2 6 Pay Attention to Bystanders 22
3 2 7 Carry no passengers 23
3 2 8 Use Seat Belt 23
3 2 9 Cabin protective structures 24
3 2 10 ROPS levels 24
3 2 11 Cabin windows 25
3 2 12 Secondary exit of fixed forwarder cabin 27
3 2 13 Forwarder cabin noise 27
3 2 14 Vibration levels in forwarder cabin 28
3 2 15 Avoid Risks under Difficult Conditions 29
3 2 16 Operate the Boom Safely 30
3 2 17 Do not Overload the Forwarder 30
3 2 18 Operate the Machine Equipped with ALS Safely 31
3 2 19 Stop Working if Machine Gives an Alarm 31
3 2 20 Keep Danger Zone Clear 32
3 2 21 Avoid saw chain shots 32
3 2 22 Avoid Crush Points 33
3 2 23 Avoid Power Lines 34
3 2 24 Driving/Transporting on Public Roads 34
3 2 25 Cold environment operation 35
3 2 26 Ensure Safety before Driving on Frozen Waters 36
3 2 27 Avoid Fires and Explosions 36
3 2 28 What To Do If the Machine Catches Fire? 37
3 2 29 Hand-held fire extinguisher 38
3 2 30 After a fire 38
3 3 Maintenance 39
3 3 1 Keep Machine in Good Condition 39
3 3 2 Use Proper Clothing 40
3 3 3 Use Proper Tools 40
3 3 4 Secure Cabin Tilt Locking Mechanism 41
3 3 5 Support Machine Properly 41
3 3 6 Service Cooling System Safely 42
3 3 7 Prevent Battery Explosions 42
3 3 8 Prevent Acid Burns 43
3 3 9 Start Only from Operator’s Seat 43
3 3 10 Beware of Exhaust Fumes 44
3 3 11 Exhaust filter maintenance 44
3 3 12 Avoid High Pressure Fluids 45
3 3 13 Avoid Heating near Pressurized Fluid Lines 45
3 3 14 Make Welding Repairs Safely 46
3 3 15 Service Tires Safely 46
3 3 16 Service Air Conditioner Safely 47
3 3 17 Replace Xenon Worklamps Safely 47
3 3 18 Service Accumulators Safely 48
3 3 19 Service Steering System Safely 49
3 3 20 Refueling and Servicing Fuel System 49
3 3 21 Dispose of Waste Properly 50
3 4 Safety Decal Locations 50
3 4 1 Fixed forwarder cabin non-text safety decals 51
3 4 2 Machine non-text safety decals 51
3 4 3 Machine text safety decals 52
4 Warranty 53
4 1 Standard Warranty Clauses 53
4 2 Standard Warranty 53
4 3 Extended Coverage 53
4 4 First 250 hours maintenance 53
4 5 Periodic Maintenance 54
5 Machine systems and components 55
5 1 Fixed forwarder cabin 55
5 1 1 Operator’s seat – comfort 56
5 1 2 Operator’s seat – standard 56
5 1 3 Seat rotation 57
5 1 4 Cabin camera 58
5 1 5 Rear frame camera 58
5 1 6 Heating and air conditioning 59
5 2 Tires 60
5 3 Tracks, anti-slip chains and wheel ballasting 61
5 3 1 Tracks fitting 2/4 62
5 3 2 Tracks fitting 3/4 62
5 3 3 Tracks fitting 4/4 63
5 3 4 Tracks in winter conditions 63
5 3 5 Track recommendations for winter 63
5 4 Specs 65
5 4 1 CF8 reach and lifting diagrams 66
5 5 Electric system 67
5 5 1 Batteries 68
5 5 2 Main switch panel 69
5 5 3 Power outlets 70
5 5 4 Fuses and relays 70
5 5 4 1 Battery center tab fuse 71
5 5 4 2 Engine room fuses 72
5 5 4 3 Engine room relays 74
5 5 4 4 Fixed forwarder cabin fuses 75
5 5 4 5 Fixed forwarder cabin relays 77
5 5 4 6 Wiring harness fuses and relays 78
5 5 5 1 HPC21 (High spec) 80
5 5 5 2 MPC21 81
5 5 5 3 Cabin controller (CAB) area 82
5 5 5 4 Engine Control Unit (ECU) 82
5 5 6 Tier 2 Engine sensors (9 0L) 83
5 5 6 1 Engine Control Unit 84
5 5 6 2 Engine sensors 1/3 85
5 5 6 3 Engine sensors 2/3 86
5 5 6 4 Engine sensors 3/3 87
5 5 7 Sensors, air intake system and coolant 88
5 5 8 Sensors, air conditioner 89
5 5 9 Sensors, hydraulic oil tank 90
5 5 10 Sensors, transmission 91
5 5 11 Sensors, brake system 92
5 5 12 Sensors, frame 92
5 5 13 Sensors, comfort seat base 93
5 5 14 Sensors, standard seat base 93
5 5 15 Sensors, drive pedal 94
5 5 16 Sensors, work hydraulics 94
5 5 17 Sensors, boom 95
5 5 18 Sensors, fuel tank 95
5 5 19 Grounding points, frame 96
5 5 20 Grounding points, fixed cabin – Gen I 97
5 5 21 Telematics components 98
5 5 21 1 MTG module 99
5 5 21 2 Antennas 99
5 6 Optional equipment 99
5 6 1 Central greasing system 100
5 6 1 1 Safety instructions 100
5 6 1 2 Grease dispenser 101
5 6 1 3 Front frame 1 102
5 6 1 4 Front frame 2 103
5 6 1 5 Middle joint and rear frame 104
5 6 1 6 Boom 105
5 6 1 6 1 Dispenser on boom base 106
5 6 1 6 2 Dispenser on boom pillar 106
5 6 1 6 3 Dispenser on jib boom 107
5 6 2 Centralized manual greasing points 108
5 6 3 Environmental kit 108
5 6 4 Forwarder IBC 109
5 6 4 1 System architecture 110
5 6 4 1 1 IBC controller 111
5 6 5 Central locking system 112
5 6 6 Pre-heater 113
5 6 7 Tire pressure monitor system (TPMS) 114
5 6 7 1 System operation 115
6 Controls 117
6 1 Driving controls 117
6 1 1 Main switch 118
6 1 2 Brake controls 119
6 1 3 Safety switches and emergency stop 120
6 1 4 Ignition switch 120
6 1 5 Dashboard 121
6 1 6 Boom controls 123
6 1 7 Forwarder IBC boom controls 124
6 2 Work mode 124
6 2 1 Work mode display: Management section 125
6 2 2 Work mode display: information section, boom weight scale registration 126
6 2 3 Work mode display: Base machine section 128
6 2 4 Setting mode 130
6 3 TimberMatic™ Maps 130
6 3 1 System integration with TimberMatic™ 131
6 3 2 Main display 132
6 4 Left keypad in forwarder 133
6 5 Right keypad in forwarder 134
6 6 Extra keypad 135
6 7 Lights and wipers 136
6 7 1 Cabin lights 137
6 7 2 Service lights 138
6 7 3 Work lights 139
6 7 4 On-road driving lights 140
6 7 5 Window wipers and washers 141
6 8 Accessory switches and connectors 142
6 9 Air conditioner 142
6 9 1 Fan speed 143
6 9 2 Temperature 144
6 9 3 Recirc mode 144
6 9 4 Defrost 144
6 9 5 Indicator lights 145
6 10 Pre-heater EasyStart timer control panel 145
6 10 1 Setting the time 146
6 10 2 Switching on the pre-heater 147
6 10 3 Changing the heating duration 147
6 10 4 Switching off the pre-heater 148
6 10 5 Heating preselections 148
6 10 6 Preprogramming of preselection 149
6 11 Pre-heater modem 150
6 11 1 Mobile control of pre-heater 150
7 Operating the machine 152
7 1 Engine 152
7 1 1 Starting the engine 152
7 1 2 Cold weather starting 153
7 1 3 After starting 153
7 1 4 Turning off the Tier2/Tier3 engine 154
7 2 Driving 154
7 2 1 Off-road driving 154
7 2 2 On-road driving 155
7 2 3 High/low gear and rear wheel drive 156
7 2 4 ECO mode 157
7 2 4 1 Regulable ECO 158
7 2 5 Diesel speed boost 159
7 2 6 Differential locks 160
7 2 7 Cruise control 161
7 2 8 Decking blade 161
7 3 Boom and grapple 161
7 3 1 Warming up work hydraulics 162
7 3 2 Using the Boom 162
7 3 3 IBC mode 163
7 3 3 1 Special functions 163
7 3 3 2 Traditional boom control 164
7 3 4 Boom suspended mode 165
7 3 5 Smooth Boom Control (SBC) 166
7 3 6 Boom weight scale – Operation 167
7 3 6 1 Data transmission and bluetooth connection 168
7 3 6 2 Grapple reset 169
7 3 6 3 Calibration 169
7 3 6 4 Weighing accuracy 169
7 3 6 5 Batteries and battery charger 171
7 3 7 After using the boom 171
7 4 At the End of the Work Day 172
8 General maintenance 173
8 1 Cabin windows cleaning and inspection 173
8 2 Cabin interior cleaning and surface sanitation 174
8 3 Refueling the Machine 175
8 4 Fluids and lubricants 176
8 4 1 Diesel fuel 176
8 4 1 1 Bio-Diesel Fuel 177
8 4 1 2 Minimizing the effect of cold weather on diesel engines 178
8 4 1 3 Handling and storing diesel fuel 179
8 4 1 4 Lubricity of diesel fuel 179
8 4 2 Engine oil 180
8 4 2 1 Diesel engine oil and filter service intervals 180
8 4 2 2 Diesel engine break-in oil 181
8 4 2 3 Additional engine oil information 182
8 4 3 Engine coolant 183
8 4 4 Hydraulic oil requirements 185
8 4 5 Gear oil 186
8 4 6 Brake fluid 186
8 4 7 Grease 186
8 4 8 Cabin tilt fluid 187
8 5 Using Booster Batteries 188
8 6 Welding instructions 189
8 7 Hydraulic pressure measurements 189
8 7 1 Drive hydraulics 190
8 7 1 1 Charge pressure 191
8 7 1 2 Maximum drive pressure / Drive pump cut-off 192
8 7 1 3 Checking drive motor flushing pressure 193
8 7 2 Work hydraulics 193
8 7 2 1 LS pressure difference Delta P 194
8 7 2 2 Maximum work pressure 195
8 7 2 3 Auxiliary valve pressure 196
8 7 2 4 Boom valve LS relief pressures 197
8 7 2 5 Hydraulic fan pump pressure 198
8 7 3 Brake hydraulics 199
8 7 3 1 Drive and work brake pressures 199
8 7 3 2 Loading range pressures 200
8 7 3 3 Loading pressure 201
8 8 Hydraulic oil sampling valve 201
8 9 Vacuum pump 202
8 10 Frame and boom service positions 202
8 10 1 Engine hoods 203
8 10 1 1 Operating front hood 204
8 10 1 2 Operating front hood without electric power 205
8 10 2 Tilt angles of the cabin 206
8 10 2 1 Tilting the cabin 207
8 10 2 2 Lowering the cabin 209
8 10 3 Tilting the fuel tank 210
8 10 4 Boom general servicing 212
8 11 Changing wheels 213
8 12 Anti-slip chain fitting 213
8 13 Tracks fitting 1/4 214
9 Periodic maintenance 215
9 1 Introduction 215
9 1 1 Uptime maintenance planner 215
9 2 Optional equipment maintenance 215
9 2 1 Central greasing system maintenance 216
9 2 1 1 Lubrication frequency and volume amount adjustment 216
9 2 1 2 Reservoir filling 217
9 2 1 3 System check 218
9 2 1 4 Troubleshooting 219
9 2 2 Replace engine oil bypass filter 220
9 2 3 Fire protection system maintenance 221
9 2 3 1 10 hours or daily 222
9 2 3 2 50 hours or weekly 222
9 2 3 3 Every 12 months 223
9 2 3 4 Checking date of DAFO fire extinguisher 223
9 2 4 Decking blade 224
9 2 5 Active load space (ALS) 225
9 2 5 1 ALS – maintenance every 10 hours or daily 225
9 2 5 2 ALS – maintenance every 50 hours or weekly 226
9 2 5 3 ALS – maintenance every 250 hours 227
9 2 5 4 ALS – maintenance every 12 months 228
9 2 5 5 Disassembly of telescopic stakes 229
9 2 6 Variable loadspace (VLS) 230
9 2 7 IBC maintenance 230
9 2 8 Boom weight scale maintenance 231
9 2 8 1 Bluetooth pairing and battery charger connection 232
9 2 9 Pre-heater maintenance 233
9 2 9 1 Run the pre-heater and clean surroundings 233
9 2 9 2 Fault display descriptions 234
9 2 9 3 Fault diagnosis (EasyStart) 235
9 2 9 4 Fault diagnosis (Module timer) 236
9 2 9 5 Service codes 236
9 2 10 Conical sleeve pin tightening 238
9 2 11 Tire pressure monitor system maintenance 239
9 2 11 1 Replace battery of Tire pressure monitor system 239
9 2 11 2 Clean the Tire pressure monitor system 240
9 2 11 3 Troubleshooting the tire pressure monitor system 241
9 2 11 4 Programming the Tire pressure monitor system 243
9 2 11 5 Tire pressure monitor system function check 244
9 3 Every 10 Hours or Daily 244
9 3 1 Check hydraulic oil level 245
9 3 2 Check engine oil level 246
9 3 3 Check boom structures visually 247
9 4 Every 50 Hours or Weekly 248
9 4 1 Check machine visually 248
9 4 1 1 Check the high/low gear oil level 249
9 4 1 2 Check differential oil level 250
9 4 1 3 Check hub gear oil level 251
9 4 1 4 Check boom screw joints 252
9 4 1 5 Check joint pins of the boom 253
9 4 1 6 Check the grapple and rotator 253
9 4 1 7 Check bogie casing for leaks 254
9 4 2 Check the cooler cleanness 255
9 4 3 Grease middle joint and frame steering cylinders 256
9 4 4 Check boom slew housing oil level 256
9 4 5 Grease the boom 1/2 257
9 4 6 Grease the boom (single extension) 2/2 258
9 4 7 Grease link and grapple 259
9 5 Every 250 hours 259
9 5 1 Check the high/low gear oil level 260
9 5 2 Clean coolant strainer 261
9 5 3 Check tire pressures 262
9 5 4 Check door switch 263
9 5 5 Check secondary exit 264
9 5 6 Check cabin fresh-air filters 265
9 5 7 Tighten two rotator clamping screws (Indexator) 266
9 6 Every 500 hours 266
9 6 1 Change engine oil and oil filter 267
9 6 2 Replace fuel filters 269
9 6 3 Check the drive belt wear 271
9 6 4 Check crankcase vent tube 272
9 6 5 Check air intake system 273
9 6 6 Check cooling system 274
9 6 7 Check engine coolant level 275
9 6 8 Check electrolyte level of batteries 276
9 6 9 Check extension boom clearances 277
9 7 Every 1000 hours 277
9 7 1 Clean or replace air filter elements 278
9 7 2 Change hydraulic oil 279
9 7 3 Replace hydraulic tank oil filters 281
9 7 4 Replace hydraulic tank breather/dryer 282
9 7 5 Bleed hydraulic tank 282
9 7 6 Change high/low gear oil 283
9 7 7 Replace drive pump filter 284
9 7 8 Grease the driveshafts 285
9 7 9 Grease bogie slew bearings 287
9 7 10 Check wheel rims and fastening bolts 288
9 7 11 Check axle fastening bolts 289
9 7 12 Check air conditioner 290
9 7 13 Check drive brake oil level 291
9 7 14 Change cabin fresh-air filters 291
9 7 15 Clean rotator magnetic plug 292
9 7 16 Tighten rotator screws 293
9 8 Every 2000 hours 294
9 8 1 Check valve clearance 1/2 295
9 8 2 Check valve clearance 2/2 297
9 8 3 Change coolant 299
9 8 4 Check engine vibration damper 301
9 8 5 Change differential oil 302
9 8 6 Drain brake cylinders 303
9 8 7 Change bogie casing oil 303
9 8 8 Change hub gear oil 304
9 8 9 Change boom slew housing oil 305
9 8 10 Grease cabin door hinges 306
9 9 As required 306
9 9 1 Clean the machine 306
9 9 2 Drain fuel filters 308
9 9 3 Replace drive belt 309
9 9 4 Replace filter-dryer-receiver 310
9 9 5 Change brake pedal circuit oil 315
9 9 6 Adjust brake cylinders 316
9 9 7 Adjust link brakes (Indexator) 318
9 9 8 Drain water deposited in boom base 320
9 9 9 Battery maintenance 320
9 9 10 Seat belt maintenance 321
10 Transporting, towing and storing 322
10 1 Transporting the Machine 322
10 2 Tie-down and lifting points 323
10 3 Towing the machine 323
10 3 1 Release parking brake cylinders 324
10 3 2 Releasing drive hydraulics 325
10 3 3 Releasing the work brake 326
10 3 4 Releasing the steering 327
10 4 Stowing a disabled boom 327
10 4 1 By-passing the boom valve 328
10 5 Preparing machine for storage 329
10 6 After storage 331
10 7 Monthly storage procedure 332
10 8 Preparing engine for long-term storage 333
10 9 Removing engine from long term storage 334
11 Environment, recycling and post-use 335
Index 336
Attachments 341
Declaration of Conformity template_en 342
a07821_1910E_specs_en 345
a08020_F_GAS_DOC_en 349
a03420_Forwarder_arm_silicon 351
a07822_LS-pressures_Forw_en 353
UMP_1910E_FFC_EN 355
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere_EN 358

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