John Deere 1910G FT4 Fixed Cabin Operation Manual PDF

Description

John Deere 1910G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 1910G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 1910G Final Tier 4 Fixed Cabin CTL Forwarder Operator’s Manual – PDF DOWNLOAD

Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
California Proposition 65 Warning 9
Declaration of conformity 10
Non-road emissions control warranty statement 10
Emissions control warranty statement 2019 through 2021 11
Emissions Performance and Tampering 13
John Deere Forwarder 13
Technical data 13
Machine identification 14
9 0L Engine Identification 15
Emissions control system certification label 15
Safety 17
Follow Laws and Regulations 17
Recognize Safety Information 17
Understand Signal Words 18
Prepare for Emergencies 18
Wear Protective Clothing 19
Handle Chemical Products Safely 19
Install Radio Transmitters Properly 20
Operating 20
Inspect machine 21
Attach Do not Operate Tag 21
Prevent Machine Runaway 22
Use Handholds and Steps 22
Handle Starting Fluids Safely 23
Pay Attention to Bystanders 23
Carry no passengers 24
Use Seat Belt 24
Cabin protective structures 25
Cabin windows 25
Secondary exit 27
Forwarder cabin noise 28
Vibration levels in forwarder cabin 28
Avoid Risks under Difficult Conditions 29
Operate the Boom Safely 30
Do not Overload the Forwarder 30
Stop Working if Machine Gives an Alarm 31
Keep Danger Zone Clear 31
Avoid saw chain shots 32
Avoid Crush Points 33
Avoid Power Lines 33
Driving/Transporting on Public Roads 34
Cold environment operation 34
Ensure Safety before Driving on Frozen Waters 35
Avoid Fires and Explosions 35
What To Do If the Machine Catches Fire? 36
Hand-held fire extinguisher 37
After a fire 37
Maintenance 38
Keep Machine in Good Condition 38
Use Proper Clothing 39
Use Proper Tools 39
Secure Cabin Tilt Locking Mechanism 40
Support Machine Properly 40
Service Cooling System Safely 41
Prevent Battery Explosions 41
Prevent Acid Burns 42
Start Only from Operator’s Seat 42
Beware of Exhaust Fumes 43
Exhaust filter cleaning 43
Exhaust filter maintenance 44
Avoid High Pressure Fluids 44
Avoid Heating near Pressurized Fluid Lines 45
Make Welding Repairs Safely 45
Service Tires Safely 46
Service Air Conditioner Safely 46
Replace Xenon Worklamps Safely 47
Service Accumulators Safely 47
Service Steering System Safely 48
Refueling and Servicing Fuel System 48
Filling and servicing DEF system 49
Dispose of Waste Properly 49
Disposal of diesel exhaust fluid (DEF) 49
Safety Decal Locations 50
Cabin non-text safety decals 50
Machine non-text safety decals 51
Machine text safety decals 52
Warranty 53
Standard Warranty Clauses 53
Standard Warranty 53
Extended Coverage 53
First 250 hours maintenance 53
Periodic Maintenance 54
Machine systems and components 55
Main switch panel 55
Power outlets 56
Fixed forwarder cabin 57
Operator’s seat – comfort 58
Seat rotation 59
Forward camera 60
Reverse camera 61
Heating and air conditioning 62
Cabin tilting 63
Final Tier 4 engines 64
Air intake and exhaust system diagram 64
Aftertreatment system (ATS) 66
Exhaust filter 67
Elevated engine RPM 67
Fuel dosing unit‌ 69
Fuel dosing injector‌ 70
SCR system operation 71
DEF tank and header (CAN based) 72
DEF tank operating levels 73
DEF dosing unit 74
DEF dosing injector 76
SCR system derates 77
Regeneration 78
Exhaust filter soot load levels 78
Passive regeneration 79
Active regeneration 80
Manual regeneration 81
Service regeneration 82
Tires 83
Tracks, anti-slip chains and wheel ballasting 84
Tracks in winter conditions 85
Track recommendations for winter 85
Controls 86
Driving controls 86
Main switch 87
Safety switches and emergency stop 88
Ignition switch 88
Dashboard 89
Boom controls 91
Forwarder IBC boom controls 92
Left keypad in forwarder 93
Right keypad in forwarder 94
Extra keypad 95
Lights and wipers 96
Cabin lights and service lights 97
Work lights 98
Driving lights 99
Window wipers and washers 100
Accessory switches and connectors 102
Air conditioner 103
Fan speed 104
Temperature 105
Recirc mode 105
Defrost 106
Indicator lights 107
Pre-heater EasyStart timer control panel 108
Operation sequences 109
Setting the time 110
Switching on the pre-heater 111
Changing the heating duration 111
Switching off the pre-heater 112
Heating preselections 112
Preprogramming of preselection 113
Pre-heater modem 114
SMS interface 114
Operating the machine 116
Engine 116
Starting the engine 116
Cold weather starting 117
After starting 117
Aftertreatment system 118
Filter cleaning switch 119
Work mode display icons 120
Alarms 121
DEF system operating cycles 122
Icons 123
Alarms and derates 123
Turning off the FT4 engine 124
Driving 124
Off-road driving 125
On-road driving 125
High/low gear and rear wheel drive 126
Differential locks 127
ECO mode 128
Adaptive Driveline Control (ADC) modes 129
Regulable ECO 130
Cruise control 130
Decking blade 131
Boom and grapple 131
Warming up work hydraulics 132
Using the Boom 132
IBC mode 133
Special functions 133
System backup 134
Boom suspended mode 135
Smooth Boom Control (SBC) 136
Boom weight scale – Operation 136
Data transmission and bluetooth connection 138
Grapple reset 138
Calibration 139
Weighing accuracy 139
Batteries and battery charger 140
After using the boom 140
At the End of the Work Day 141
General maintenance 142
Cabin windows cleaning and inspection 142
Refueling the machine 143
Refilling the diesel exhaust fluid (DEF) tank 144
Fluids and lubricants 145
Diesel fuel (ULSD) 145
Bio-Diesel Fuel 146
Cold weather operation 148
Handling and storing diesel fuel 148
Lubricity of diesel fuel 149
Diesel exhaust fluid (DEF) 149
Storing diesel exhaust fluid (DEF) 149
Testing diesel exhaust fluid (DEF) 150
Diesel engine oil 151
Diesel engine oil and filter service intervals 151
John Deere Break-In Plus™ Engine Oil 152
Additional engine oil information 153
Engine coolant 153
Hydraulic oil requirements 155
Gear oil 156
Brake fluid 156
Cabin tilt fluid 157
Grease 157
Welding instructions 158
Electrical components 159
Batteries 159
Trickle charging 160
Using Booster Batteries 162
Fuses and relays 163
Main fuses 164
Engine compartment fuse box 165
Engine compartment relays 166
Fixed forwarder cabin fuses 167
Fixed forwarder cabin relays 168
Wiring harness fuses and relays 169
G-series forwarder CAN architecture 170
Controller locations 171
Engine Control Unit (ECU) 172
Cabin controller (CAB) area 173
XL4 PC (High Spec) 174
XM2+, XM2 and XM PC 175
Command Center 176
Telematics components 177
MTG module 178
Antennas 178
Aftertreatment system electrics 179
CAN and LIN bus communication 180
ATS sensors on LIN bus 181
ATS sensors on the CAN bus 182
Sensors and switches 183
Engine sensors, actuators and connectors (9 0L) 184
Electrical engine components 1/5 186
Electrical engine components 2/5 187
Electrical engine components 3/5 189
Electrical engine components 4/5 191
Electrical engine components 5/5 192
Sensors, Aftertreatment system 193
Sensors, air filter and coolant 194
Sensors, ambient temperature 195
Sensors, frame 196
Sensors, drive pedal 197
Sensors, comfort seat base 198
Sensors, standard seat base 199
Sensors, transmission 200
Sensors, brake system 201
Sensors, fuel tank 201
Sensors, hydraulic oil tank 202
Sensors, work hydraulics 203
Sensors, boom 204
Bulbs 204
Grounding points, fixed forwarder cabin 206
Hydraulic pressure measurements 206
Drive hydraulics 207
Check charge pressure 208
Check charge pressure valve setting 209
Maximum drive pressure / Drive pump cut-off 210
Work hydraulics 211
LS pressure difference Delta P 211
Maximum work pressure 212
Auxiliary valve pressure 213
Boom valve LS relief pressures 214
Hydraulic fan pump pressure 215
Brake hydraulics 216
Drive and work brake pressures 217
Loading range pressures 218
Loading pressure 219
Hydraulic oil sampling valve 220
Vacuum pump 221
Frame and boom service positions 221
Engine hoods 222
Lifting the hood 223
Tilting the fuel tank 224
Boom general servicing 225
Changing wheels 226
Anti-slip chain fitting 226
Tracks fitting 1/4 227
Tracks fitting 2/4 227
Tracks fitting 3/4 228
Tracks fitting 4/4 228
Periodic maintenance 229
Introduction 229
Uptime maintenance planner 229
Optional equipment maintenance 229
Central greasing system maintenance 230
Lubrication frequency and volume amount adjustment 230
Reservoir filling 231
System check 232
Troubleshooting 233
Fire protection system maintenance 234
10 hours or daily 235
50 hours or weekly 235
Every 12 months 236
Decking blade 237
Variable loadspace (VLS) 238
IBC maintenance 238
Boom weight scale maintenance 239
Bluetooth paring and battery charger connection 240
Pre-heater maintenance 240
Run the pre-heater for a few minutes 241
Fault diagnosis 242
Fault display descriptions 243
Service codes 244
Every 10 Hours or Daily 245
Check hydraulic oil level 246
Check engine oil level 247
Check boom structures visually 248
Every 50 Hours or Weekly 249
Check machine visually 249
Check the high/low gear oil level 250
Check differential oil level 251
Check hub gear oil level 252
Check boom screw joints 253
Check joint pins of the boom 254
Check the grapple and rotator 254
Check bogie casing for leaks 255
Check the cooler cleanness 256
Grease middle joint 258
Check boom slew housing oil level 258
Grease the boom (single extension) 1/2 259
Grease the boom (single extension) 2/2 260
Grease link and grapple 261
Every 250 hours 261
Check the high/low gear oil level 262
Check tire pressures 262
Check door switch 263
Check secondary exit 264
Check cabin fresh-air filters 265
Every 500 hours 265
Change engine oil and oil filter 266
Replace fuel filters 268
Check the drive belt wear 270
Check crankcase vent tube‌ 271
Check air intake system 272
Check cooling system 272
Check engine coolant level 273
Check electrolyte level of batteries 274
Drain water deposited in boom base 275
Check extension boom clearances 276
Every 1000 hours 276
Check valve clearances 277
Clean DEF tank 298
Replace DEF dosing unit filter 300
Replace air filter elements 305
Replace hydraulic tank oil filters 307
Replace hydraulic tank breather/dryer 308
Bleed hydraulic tank 308
Replace drive pump filter 309
Change high/low gear oil 310
Grease the driveshafts 311
Grease bogie slew bearings 312
Check wheel rims and fastening bolts 313
Check axle fastening bolts 314
Check air conditioner 315
Change cabin fresh-air filters 316
Clean rotator magnetic plug 317
Tighten rotator screws 318
Every 2000 hours 319
Change coolant 320
Change hydraulic oil 322
Change differential oil 324
Drain brake cylinders 325
Change bogie casing oil 326
Change hub gear oil 327
Change boom slew housing oil 328
Grease cabin door hinges 329
As required 329
Clean the machine 330
Drain fuel filter 331
Replace drive belt‌ 332
Replace filter-dryer-receiver 333
Check drive brake oil level 338
Change brake pedal circuit oil 339
Adjust brake cylinders 340
Adjust rotator link brakes 342
Transporting, towing and storing 343
Transporting the Machine 343
Tie-down and lifting points 344
Towing the machine 344
Release parking brake cylinders 345
Releasing drive hydraulics 346
Releasing the work brake 347
Releasing the steering 348
Stowing a disabled boom 348
By-passing the boom valve 349
Preparing machine for storage 350
After storage 352
Environment, recycling and post-use 354
Index 355
Attachments 359
Declaration of Conformity template_en 360
1910G_brochure_en 362
a08020_F_GAS_DOC_en 366
a03420_Forwarder_arm_silicon 368
a08047_LS-pressures_G_Forw_en 370
UMP_1910G_FT4_ATS_EN 372
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 375

S.V 03/24