John Deere 2.9L 4039 4.5 6.8L(128 008 158 258) Power Units Operators Manual – PDF DOWNLOAD
DESCRIPTION:
OMCD16 (03-Jan-00)
John Deere 2.9L 4039 4.5 6.8L(128 008 158 258) Power Units Operators Manual – PDF DOWNLOAD
Introduction
THIS MANUAL COVERS the following engines for generator sets:
ENGINE FAMILY
300-SERIES
POWERTECH
ENGINE MODEL
CD3029DF128
CD4039DF008
CD4039TF008
CD4045DF158
CD4045HF158
CD4045TF158
CD4045TF258
CD6068HF158
CD6068TF158
CD6068TF258
READ THIS MANUAL carefully to learn how to operate and service your engine correctly. Failure to do so could result in personal injury or equipment damage.
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your engine and should remain with the engine when you sell it.
MEASUREMENTS IN THIS MANUAL are given in metric. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
WRITE ENGINE SERIAL NUMBERS and option codes in the spaces indicated in the Record Keeping Section. Accurately record all the numbers. Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the engine or machine.
RIGHT-HAND AND LEFT-HAND sides are determined by standing at the drive or flywheel end (rear) of the engine and facing toward the front of the engine.
SETTING FUEL DELIVERY beyond published factory specifications or otherwise overpowering will result in loss of warranty protection for this engine.
Information relative to emissions regulations
Depending on final destination, this engine can meet the emissions regulations according to the US Environmental Protection Agency (EPA), California Air Resources Board (CARB) and for Europe, the Directive 97/68/EC relating the measures against the emissions of gaseous and particulates pollutants from internal combustion engines. In this case an emission label is stuck on the engine.
TABLE OF CONTENTS:
John Deere 2.9L 4039 4.5 6.8L(128 008 158 258) Power Units Operators Manual – PDF DOWNLOAD
Identification Views
Identification views 01-1
Maintenance Records
Using maintenance records 02-1
100 Hours of operation 02-1
500 Hours of operation 02-2
1000 Hours of operation 02-2
1500 Hours of operation 02-3
2000 Hours of operation 02-3
2500 Hours of operation 02-4
3000 Hours of operation 02-4
3500 Hours of operation 02-5
4000 Hours of operation 02-5
4500 Hours of operation 02-6
5000 Hours of operation 02-6
5500 Hours of operation 02-7
6000 Hours of operation 02-7
6500 Hours of operation 02-8
7000 Hours of operation 02-8
7500 Hours of operation 02-9
8000 Hours of operation 02-9
8500 Hours of operation 02-10
9000 Hours of operation 02-10
9500 Hours of operation 02-11
10000 Hours of operation 02-11
Record Keeping
POWERTech® medallion 03-1
Engine serial number plate 03-1
Record engine serial number 03-2
Engine option codes 03-3
Record fuel injection pump model number 03-5
Safety 05-1
Fuels, Lubricants and Coolant
Diesel Fuel 10-1
Handling and Storing Diesel Fuel 10-1
Engine Break-In Oil 10-2
Diesel Engine Oil 10-3
Lubricant Storage 10-3
Mixing of Lubricants 10-4
Page
Diesel Engine Coolant 10-4
Operating in Warm Temperature Climates 10-5
Operating the Engine
Break-in period 15-1
Starting the engine 15-1
Cold weather operation 15-1
Using a booster battery or charger 15-3
Engine operation 15-4
Standby power units 15-4
Stopping the engine 15-5
Maintenance
Observe service intervals 20-1
Use correct fuels, lubricants and coolant 20-1
Maintenance interval chart 20-2
Maintenance/Daily or every 10 hours
Daily prestarting checks 25-1
Maintenance/500 hours
Changing engine oil and filter 30-1
Replacing fuel filter element 30-3
Checking belt (300-SERIES ENGINES) 30-4
Checking belt (POWERTech ENGINES with
manual tensioner) 30-5
Maintenance/1000 hours/1 year
Cleaning crankcase vent tube 35-1
Checking air intake system 35-1
Checking automatic belt tensioner
(POWERTech ENGINES) 35-2
Check and adjust engine valve clearance
(300-SERIES ENGINES) 35-3
Maintenance/2000 hours/2 years
Check and adjust engine valve clearance (POWERTech ENGINE) 40-1
Checking engine speed 40-3
Adjust speed droop governor 40-3
Checking crankshaft vibration damper
(6-CYLINDER ENGINE ONLY) 40-4
Maintenance/2500 hours/3 years
Drain and flush cooling system 45-1
Maintenance/As required
Additional service information 50-1
Do not modify fuel system 50-1
Clean or replace air filter (one-piece) 50-2
Clean or replace air filter element 50-3
Replacing fan and alternator belt
(POWERTech ENGINES) 50-4
Checking fuel filter 50-5
Bleeding the fuel system 50-6
Troubleshooting
Engine troubleshooting 55-1
Electrical troubleshooting 55-6
Storage
Engine storage guidelines 60-1
Use AR41785 engine storage kit 60-1
Preparing engine for long term storage 60-2
Removing engine from long term storage 60Specifications
General engine specifications 65-1
Unified Inch Bolt and Cap Screw Torque
Values 65-4
Metric Bolt and Cap Screw Torque Values 65-5
IMAGES PREVIEW OF THE MANUAL:
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S.M