John Deere 210G & 210GLC Excavator Operator’s Manual OMT306201 PDF

Description

John Deere 210G & 210GLC Excavator Operator’s Manual OMT306201 – PDF DOWNLOAD

• P/N: OMT306201_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 210G, 210GLC
• Series: G SERIES
• Serial: PIN: 1FF210GX__E520001—

TABLE OF CONTENTS:

John Deere 210G & 210GLC Excavator Operator’s Manual OMT306201 – PDF DOWNLOAD

210G and 210GLC Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 6
License Agreement for John Deere Software 7
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 10
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 12
Required Emission-Related Information 18
FCC Notifications to User 18
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 19
John Deere Online Bookstore 22
Technical Information Feedback Form 23
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 31
Recognize Safety Information 31
Follow Safety Instructions 31
Operate Only If Qualified 31
Wear Protective Equipment 32
Avoid Unauthorized Machine Modifications 32
Control Pattern Selector—If Equipped 32
Add Cab Guarding for Special Uses 32
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 33
Avoid High-Pressure Oils 34
Work In Ventilated Area 34
Avoid Static Electricity Risk When Refueling 35
Prevent Fires, Clean Debris From Machine 36
Prevent Battery Explosions 36
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 37
Exhaust Filter Ash Handling and Disposal 38
Prepare for Emergencies 38
Clean Debris from Machine 38
Safety—Operating Precautions 39
Use Steps and Handholds Correctly 39
Start Only From Operator’s Seat 39
Use and Maintain Seat Belt 39
Prevent Unintended Machine Movement 40
Avoid Work Site Hazards 40
Keep Riders Off Machine 41
Avoid Backover Accidents 41
Inspect and Maintain ROPS 41
Avoid Machine Tip Over and Machine Damage 42
Use Special Care When Lifting Objects 42
Use Special Care When Operating 42
Travel Safely 43
Prevent Acid Burns 43
Add and Operate Attachments Safely 43
Safety—Maintenance Precautions 44
Park and Prepare for Service Safely 44
Service Cooling System Safely 44
Remove Paint Before Welding or Heating 45
Make Welding Repairs Safely 45
Drive Metal Pins Safely 45
Clean Exhaust Filter Safely 46
Safety—Safety Signs 47
Safety Signs and Other Instructions 47
Hydraulic Coupler Safety Signs—If Equipped 57
Operation—Operator’s Station 59
Pedals, Levers, and Panels 59
Switch Panel 60
Switch Panel Functions 61
Rear Left Panel 62
Horn 62
Power Boost Button 63
Pilot Shutoff Lever 63
Left Console 64
Travel Alarm and Travel Alarm Cancel Switch 64
Seat Heater Switch—If Equipped 64
Reversing Fan Switch—If Equipped 65
Right Console 65
Exhaust Filter Parked Cleaning Switch 66
Right Enable Switch 66
Service ADVISOR™ Remote (SAR) Switch 67
Cab Heater and Air Conditioner 68
Selecting Display Between Celsius and Fahrenheit 69
Operating the AM/FM Radio 70
Fire Extinguisher Mounting Location 71
Alternative Exit Tool 71
Cab Dome Light Switch 72
Opening Upper Front (Alternative Exit) Window 72
Removing and Storing the Lower Front Window 73
Opening Cab Door Window 73
Opening and Closing the Polycarbonate-Type Roof Exit Cover 74
Adjusting the Mechanical Suspension Seat 74
Adjusting the Air Suspension Seat—If Equipped 75
Adjusting Pilot Control Lever Console Height 75
Operation—Monitor Operation 76
Monitor 76
Monitor Functions 77
Monitor Start-Up 78
Main Menu 79
Main Menu—Alarm List 80
Main Menu—Air Conditioner 85
Main Menu—Radio 87
Main Menu—Work Mode 88
Main Menu—Setting Menu 89
Main Menu—Setting Menu—Date and Time 90
Main Menu—Setting Menu—Attachment Name Input 90
Main Menu—Setting Menu—Auto-Shutdown 91
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 92
Main Menu—Setting Menu—Sub Meter Selection 93
Main Menu—Setting Menu—Rear View Camera Monitor 94
Main Menu—Setting Menu—Display Item Selection 95
Main Menu—Setting Menu—Brightness Adjustment 95
Main Menu—Setting Menu—Language 95
Main Menu—Setting Menu—Unit Selection 96
Main Menu—Setting Menu—Main Menu Sequence Change 96
Main Menu—Information Menu 97
Main Menu—Information Menu—Operation 98
Main Menu—Information Menu—Maintenance 99
Main Menu—Information Menu—Troubleshooting 99
Main Menu—Information Menu—Monitoring 100
Operation—Operating the Machine 101
Before Starting Work 101
Operator’s Daily Machine Check Before Starting 101
Engine Break-In Period 102
Starting Engine 103
Cold Weather Start Aid 103
Cold Weather Warm-Up 104
Operate Within Machine Limits 105
Digging and Grading Operation 105
Travel Pedals and Levers 107
Exhaust Filter 108
Exhaust Filter Parked Cleaning 109
Service ADVISOR™ Remote (SAR) Software Delivery Process 111
Service ADVISOR™ Remote (SAR) Operation 112
Locking the Hydraulic Coupler to the Attachment—If Equipped 113
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 115
Control Lever Pattern Operation 116
Mechanical Control Lever Pattern Selector—If Equipped 117
Control Lever Pattern Conversion 118
Operating in Water and Mud 118
Driving Up a Steep or Slippery Slope 119
Lifting 119
Lower Boom With Engine Stopped 120
Parking the Machine 121
Loading and Unloading for Transport 122
Towing Machine 123
Lifting the Machine 123
Maintenance—Machine 124
Diesel Fuel 124
Diesel Fuel Specifications 124
Lubricity of Diesel Fuel 125
Handling and Storing Diesel Fuel 125
Biodiesel Fuel 126
Testing Diesel Fuel 127
Fuel Filters 127
Minimizing the Effect of Cold Weather on Diesel Engines 128
Alternative and Synthetic Lubricants 129
Mixing of Lubricants 129
Lubricant Storage 129
John Deere Break-In Plus™ Engine Oil 130
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines 130
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 131
Oil Filters 131
Hydraulic Oil 131
Swing Gear Case and Travel Gear Case Oils 133
Pump Drive Gear Case Oil 133
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 134
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 135
Drain Intervals for Diesel Engine Coolant 136
John Deere COOL-GARD™ II Coolant Extender 136
Supplemental Coolant Additives 136
Operating in Warm Temperature Climates 137
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 137
Testing Diesel Engine Coolant 138
Disposing of Coolant 138
Maintenance—Periodic Maintenance 139
Service Machine at Specified Intervals 139
Check the Hour Meter Regularly 139
Prepare Machine for Maintenance 139
Open Access Doors for Service 141
Open Engine Cover for Service 141
Fuel Tank 141
Hydraulic Breaker Attachment 142
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 142
Service Intervals 143
Required Parts 145
Maintenance—As Required 146
Remove and Clean Fuel Tank Inlet Screen 146
Check Windshield Washer Fluid Level 146
Check and Clean Air Cleaner Dust Unloader Valve 146
Check and Adjust Track Sag 147
Clean Rear Camera Lens—If Equipped 148
Check Coolant 148
Service Exhaust Filter 149
Clean and Tighten Battery Terminals 149
Maintenance—10 Hours or Daily 150
Check Engine Oil Level 150
Check Engine Coolant Level 151
Check Hydraulic Tank Oil Level 152
Lubricate Hydraulic Coupler—If Equipped 153
Maintenance—Every 50 Hours or Weekly 154
Drain Water and Sediment from Fuel Tank Sump 154
Drain Primary Fuel Filter and Water Separator 154
Drain Final Fuel Filter 155
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 155
Lubricate Working Tool Pivots 156
Maintenance—Every 100 Hours 157
Inspect and Re-Torque Track Hardware 157
Maintenance—Every 250 Hours 158
Check Swing Gear Case Oil Level 158
Drain Water and Sediment from Hydraulic Tank 159
Check Pump Drive Gear Case Oil Level 160
Check Hybrid Battery Electrolyte Level—If Equipped 161
Check Travel Gear Case Oil Level 163
Lubricate Front End Pin Joints 164
Take Engine Oil Sample 164
Maintenance—Every 500 Hours 165
Lubricate Swing Bearing 165
Lubricate Swing Bearing Gear 165
Replace Primary Fuel Filter and Water Separator 166
Replace Final Fuel Filter 167
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 168
Check Air Intake Hoses 168
Drain and Refill Engine Oil and Replace Filter 169
Clean Cab Fresh Air and Cab Recirculating Air Filters 170
Take Fluid Samples 170
Maintenance—Every 1000 Hours 171
Drain and Refill Swing Gear Case Oil 171
Replace Hydraulic Tank Oil Filter 172
Replace Pilot Oil Filter 173
Drain and Refill Pump Drive Gear Case Oil 174
Remove and Clean Open Crankcase Ventilation (OCV) Hose 174
Inspect Serpentine Belt 175
Replace Air Cleaner Elements 176
Replace Air Cleaner Dust Unloader Valve 177
Check Coolant 178
Maintenance—Every 2000 Hours 179
Check and Adjust Engine Valve Lash 179
Drain and Refill Travel Gear Case Oil 179
Replace Open Crankcase Ventilation (OCV) Filter 179
Maintenance—Every 5000 Hours 180
Drain and Refill Hydraulic Tank Oil 180
Replace Hydraulic Tank Vent Cap Filter 182
Maintenance—Every 6000 Hours 183
Drain Cooling System 183
Cooling System Fill and Deaeration Procedure 184
Miscellaneous—Machine 185
Bleed Fuel System 185
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 185
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 186
Do Not Service Control Valves, Cylinders, Pumps, or Motors 186
Precautions for Alternator and Regulator 186
Handling, Checking, and Servicing Batteries Carefully 187
Using Battery Charger 189
Using Booster Batteries—24-Volt System 191
Replacing Batteries 191
Fluid Sampling Test Ports—If Equipped 192
Welding On Machine 193
Clean the Machine Regularly 193
Adding 12-Volt Accessories 194
JDLink Machine Monitoring System (MMS)—If Equipped 194
Replacing Fuses 194
Replacing Bucket Teeth 197
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 199
Replacing Bucket Teeth—TK Series 199
Bucket Remove and Install 200
Track Sag General Information 204
Check Track Shoe Hardware 204
Hardware Torque Specifications 204
Unified Inch Bolt and Screw Torque Values 205
Metric Bolt and Screw Torque Values 206
Miscellaneous—Operational Checkout 207
Operational Checkout 207
Miscellaneous—Troubleshooting 251
Troubleshooting Procedure 251
Engine 252
Hydraulic System 255
Electrical System 257
Miscellaneous—Storage 259
Prepare Machine for Storage 259
Monthly Storage Procedure 260
Miscellaneous—Machine Numbers 261
Record Product Identification Number (PIN) 261
Record Engine Serial Number 261
Record Travel Motor Serial Numbers 262
Record Swing Motor Serial Number 262
Record Hydraulic Coupler Serial Number—If Equipped 263
Record Hydraulic Pump Serial Number 263
Keep Proof of Ownership 264
Keep Machines Secure 264
Miscellaneous—Specifications 265
210G and 210GLC Engine Specifications 265
210G and 210GLC Drain and Refill Capacities 265
210G and 210GLC Machine Specifications 266
210G and 210GLC Working Ranges 268
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 270
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 271
210G Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 272
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 273
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 274
210G Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 275
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 276
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 277
210GLC Lift Capacity—Arm: 2 42 m (7 ft 11 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 278
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 600 mm (24 in ) 279
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 700 mm (28 in ) 280
210GLC Lift Capacity—Arm: 2 91 m (9 ft 7 in ); Bucket: 666 kg (1468 lb ); Shoe: 800 mm (32 in ) 281
Page Number 29
Section 1-1 29
Section 1-2 31
Section 1-3 39
Section 1-4 44
Section 1-5 47
Section 2-1 59
Section 2-2 76
Section 2-3 101
Section 3-1 124
Section 3-2 139
Section 3-3 146
Section 3-4 150
Section 3-5 154
Section 3-6 157
Section 3-7 158
Section 3-8 165
Section 3-9 171
Section 3-10 179
Section 3-11 180
Section 3-12 183
Section 4-1 185
Section 4-2 207
Section 4-3 251
Section 4-4 259
Section 4-5 261
Section 4-6 265

S.V 04/24