John Deere 2154D Log Loader Operator’s Manual OMT231419 – PDF DOWNLOAD

Description

John Deere 2154D Log Loader Operator’s Manual OMT231419 – PDF DOWNLOAD

• Product Number (P/N): OMT231419_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Log Loaders
• Publication Type: Operator’s Manuals
• Associated Models: 2154D

TABLE OF CONTENTS:

John Deere 2154D Log Loader Operator’s Manual OMT231419 – PDF DOWNLOAD

2154D Log Loader 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 18
Recognize Safety Information 19
Follow Safety Instructions 19
Operate Only If Qualified 20
Wear Protective Equipment 20
Avoid Unauthorized Machine Modifications 20
Inspect Machine 20
Stay Clear of Moving Parts 21
Avoid High-Pressure Fluids 21
Avoid High-Pressure Oils 21
Work In Ventilated Area 22
Prevent Fires 22
In Case of Machine Fire 22
Clean Debris from Machine 23
Prevent Battery Explosions 23
Handle Chemical Products Safely 23
Dispose of Waste Properly 24
Prepare for Emergencies 24
Control Pattern 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Prevent Unintended Machine Movement 25
Operate Machine Safely 26
Avoid Work Site Hazards 26
Keep Riders Off Machine 27
Use Care When Swinging Machine 27
Travel Safely 27
Operate Booms With Care 28
Avoid Power Lines 28
Avoid Backover Accidents 28
Avoid Machine Tip Over 29
Operating on Slopes 29
Add and Operate Attachments Safely 29
Keep the Operator Protective Structure (OPS) in Place 30
Inspect and Maintain Operator Protective Structures and Guards 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Machines Safely 31
Service Cooling System Safely 31
Prevent Acid Burns 32
Remove Paint Before Welding or Heating 32
Make Welding Repairs Safely 33
Drive Metal Pins Safely 33
Safety—Safety Signs 34
Safety Signs 34
Operation—Operator’s Station 36
Pedals, Levers, and Panels 36
Control Lever Switches—Live Heel Grapple 37
Control Lever Switches—Fixed Heel Grapple With KBL 37
Control Lever Switches—Fixed Heel Grapple With KBL and Ground Saw 38
Control Lever Switches—Articulated Grapple With Valve-In-Head 38
Control Lever Switches—Butt-N-Top Grapple 39
Monitor Panel 39
Monitor Panel Functions 40
Front Switch Panel 41
Front Switch Panel Functions 42
Switch Panel 43
Pilot Shutoff Lever 43
Power Boost Button 43
Travel Alarm and Travel Alarm Cancel Switch 44
Seat Heater Switch—If Equipped 44
Reversing Cooling Fan Switch—If Equipped 44
Cab Heater and Air Conditioner—Side Entry Cab 45
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 46
Cab Heater and Air Conditioner—Rear Entry Cab 46
Operating the AM/FM Radio 47
Side Entry Cab Door Handles 47
Rear Entry Cab Door Handles 48
Opening Side Windows 48
Secondary Exit 48
Adjusting the Mechanical Suspension Seat 50
Adjusting the Air Suspension Seat—If Equipped 51
Adjusting Pilot Control Lever Console Height 52
Fire Extinguisher 52
Hydraulic Oil Tank Pressure Vent—If Equipped 53
Operation—Operating the Machine 54
Before Starting Work 54
Operator’s Daily Machine Check Before Starting 54
Engine Break-In Period 55
Starting Engine 55
Timer Operation 57
Preset Timer for Heater Start 57
Cold Weather Warm-Up 58
Travel Pedals and Levers 59
Foot Swing Pedal Operation 59
Control Levers—Live Heel Grapple 60
Control Levers—Fixed Heel Grapple 66
Control Levers—Articulated Grapple With Valve-In-Head 69
Control Levers—Butt-N-Top Grapple 71
Control Lever Pattern Operation—Live Heel Grapple 73
Control Lever Pattern Operation-Fixed Heel With KBL Control 74
Control Lever Pattern Operation-Articulated Grapple With Valve-In-Head 75
Control Lever Pattern Operation-Butt-N-Top Grapple 75
Operating In Water and Mud 76
Driving Up a Steep or Slippery Slope 76
Lower Boom With Engine Stopped 77
Parking the Machine 78
Loading Machine On Trailer 78
Cab Tilting Procedure 79
Towing Machine 80
Tiedown Points 80
Machine Recovery 80
Maintenance—Machine 81
Diesel Fuel 81
Lubricity of Diesel Fuel 82
Handling and Storing Diesel Fuel 82
Biodiesel Fuel 83
Low Sulfur Diesel Fuel Conditioner 84
Testing Diesel Fuel 84
Minimizing the Effect of Cold Weather on Diesel Engines 85
Handling and Storing Diesel Fuel 86
Alternative and Synthetic Lubricants 86
Engine Break-In Oil 86
Diesel Engine Oil—Stage II Engine 87
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 88
Diesel Engine Oil—Tier 3 and Stage III A Engines 89
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 90
Diesel Engine Oil — Tier 3 and Stage IIIA 91
Diesel Engine Oil and Filter Service Intervals 92
Hydraulic Oil 93
Swing Gear Case and Travel Gear Case Oils 95
Pump Gear Case Oil 95
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 96
Cab and Riser Tilt Power Pack Oil 97
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 98
Drain Intervals for Diesel Engine Coolant 99
John Deere COOL-GARD™ II Coolant Extender 99
Supplemental Coolant Additives 99
Operating in Warm Temperature Climates 100
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 100
Testing Diesel Engine Coolant 101
Maintenance—Periodic Maintenance 102
Service Machine at Specified Intervals 102
Check the Hour Meter Regularly 102
Engine Identification 102
Prepare Machine for Maintenance 103
Open Access Doors for Service 103
Open Engine Cover for Service 104
Fuel Tank 104
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 104
Periodic Maintenance Record Keeping System 105
Maintenance—As Required 108
Drain Water Separator 108
Clean Fuel Tank Inlet Screen 108
Clean Fuel Suction Screen 108
Drain Fuel Tank Sump 109
Check Windshield Washer Fluid Level 109
Clean Air Cleaner Dust Unloader Valve 109
Clean Air Inlet Screen and Cooling Package 110
Check Track Sag 111
Adjust Track Sag 112
Check Coolant 113
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 113
Maintenance—Every 10 Hours or Daily 114
Lubricate Front End Pin Joints 114
Check Hydraulic Tank Oil Level 115
Check Engine Oil Level 117
Check Surge Tank Coolant Level 118
Maintenance—Initial Service – 50 Hours 119
Inspect and Re-Torque Track Hardware 119
Maintenance—Every 50 Hours 120
Lubricate Swing Bearing 120
Maintenance—Initial Service – 250 Hours 121
Change Engine Break-In Oil and Replace Filter 121
Maintenance—Every 250 Hours 122
Take Engine Oil Sample 122
Check Swing Gear Case Oil Level 122
Drain Hydraulic Tank Sump 123
Check Pump Drive Gear Case Oil Level 124
Clean Primary Air Cleaner Element 125
Check Battery Electrolyte Level and Terminals 126
Check Travel Gear Case Oil Level 128
Inspect and Re-Torque Track Hardware 128
Maintenance—Every 500 Hours 129
Lubricate Swing Bearing Gear 129
Change Engine Oil and Replace Filter 130
Replace Water Separator 131
Replace Final Fuel Filter 131
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 132
Check Air Intake Hoses 132
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 133
Take Fluid Samples 133
Maintenance—Every 1000 Hours 134
Change Swing Gear Case Oil 134
Replace Hydraulic Oil Tank Oil Filter 134
Replace Pilot Oil Filter 137
Clean the Engine Crankcase Ventilation Tube 139
Change Pump Drive Gear Case Oil 139
Inspect Fan Belt 140
Replace Air Cleaner Elements 141
Replace Air Cleaner Dust Unloader Valve 141
Check Coolant 142
Replace Fuel Tank Breather (S N 211015— ) 142
Maintenance—Every 1500 Hours 143
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 143
Maintenance—Every 2000 Hours 146
Check and Adjust Engine Valve Lash 146
Change Travel Gear Case Oil 146
Maintenance—Every 5000 Hours 147
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 147
Replace Hydraulic Cap Breather Element—If Equipped 149
Replace Hydraulic Tank Vent Cap Filter—If Equipped 150
Replace Engine Crankshaft Damper 151
Maintenance—Every 6000 Hours 152
Drain Cooling System 152
Cooling System Fill and Deaeration Procedure 154
Miscellaneous—Machine 155
Inspect and Clean Polycarbonate Windows 155
Check and Adjust Air Conditioner Belt 156
Bleed Fuel System 156
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 156
Do Not Service Control Valves, Cylinders, Pumps, or Motors 157
Precautions for Alternator and Regulator 157
JDLink™ Machine Monitoring System (MMS)—If Equipped 157
Using Diagnostic Gauge to Access Engine Information 158
Main Menu Navigation 158
Engine Configuration Data 160
Accessing Stored Trouble Codes 161
Accessing Active Trouble Codes 163
Adjusting Backlighting 165
Adjusting Contrast 166
Selecting Units Of Measurement 168
Setup 1-Up Display 170
Setup 4-Up Display 175
Using Booster Batteries—24-Volt System 180
Handling, Checking, and Servicing Batteries Carefully 181
Using Battery Charger 182
Replacing Batteries 183
Adding 12—Volt Accessories 184
Replacing Fuses 184
Fluid Sampling Test Ports—If Equipped 188
Welding On Machine 188
Clean Machine Regularly 188
Inspect and Clean Windows 189
Track Sag General Information 189
Unified Inch Bolt and Screw Torque Values 190
Metric Bolt and Screw Torque Values 191
Miscellaneous—Operational Checkout 192
Operational Checkout 192
Miscellaneous—Troubleshooting 234
Using Troubleshooting Charts 234
Engine 235
Electrical System 238
Front Attachments Electrical Controls 240
Hydraulic System 241
Miscellaneous—Storage 243
Prepare Machine for Storage 243
Monthly Storage Procedure 244
Miscellaneous—Machine Numbers 245
Record Product Identification Number (PIN) 245
Record Engine Serial Number 245
Record Travel Motor Serial Numbers 245
Record Swing Motor Serial Number 246
Record Hydraulic Pump Serial Number 246
Keep Proof of Ownership 246
Keep Machines Secure 247
Miscellaneous—Specifications 248
2154D Engine Specifications 248
2154D Drain and Refill Capacities 248
2154D Log Loader Live Heel Grapple Machine Specifications 249
2154D Log Loader Fixed Heel Grapple Machine Specifications 251
2154D Log Loader Valve-in-Head Grapple Machine Specifications 253
2154D Log Loader Live Heel Working Ranges 255
2154D Log Loader Fixed Heel Working Ranges 256
2154D Log Loader Valve-in-Head Working Ranges 257
2154D Log Loader Live Heel Grapple—Lift Capacity, kg (lb) 258
2154D Log Loader Fixed Heel Grapple—Lift Capacity, kg (lb) 259
2154D Log Loader Valve-in-Head Grapple—Lift Capacity, kg (lb) 260
EC Declaration of Conformity 261
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 25
Section 1-4 31
Section 1-5 34
Section 2-1 36
Section 2-2 54
Section 3-1 81
Section 3-2 102
Section 3-3 108
Section 3-4 114
Section 3-5 119
Section 3-6 120
Section 3-7 121
Section 3-8 122
Section 3-9 129
Section 3-10 134
Section 3-11 143
Section 3-12 146
Section 3-13 147
Section 3-14 152
Section 4-1 155
Section 4-2 192
Section 4-3 234
Section 4-4 243
Section 4-5 245
Section 4-6 248

S.V 04/24