John Deere 225D LC Excavator Operator’s Manual OMT226914 – PDF DOWNLOAD

Description

John Deere 225D LC Excavator Operator’s Manual OMT226914 – PDF DOWNLOAD

• Part Number (P/N): OMT226914_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Model: 225DLC
• Series: D SERIES

TABLE OF CONTENTS:

John Deere 225D LC Excavator Operator’s Manual OMT226914 – PDF DOWNLOAD

225D LC Excavator 1
Introduction 2
Forward 2
IMPORTANT 4
Required Emission-Related Information 4
Technical Information Feedback Form 5
Contents 7
Safety—Safety and Operator Conveniences 11
Safety and Operator Convenience Features 11
Safety—General Precautions 12
Recognize Safety Information 12
Follow Safety Instructions 12
Operate Only If Qualified 12
Wear Protective Equipment 12
Avoid Unauthorized Machine Modifications 13
Add Cab Guarding for Special Uses 13
Inspect Machine 13
Stay Clear of Moving Parts 13
Avoid High-Pressure Fluids 14
Avoid High-Pressure Oils 14
Work In Ventilated Area 15
Prevent Fires 15
Prevent Battery Explosions 15
Handle Chemical Products Safely 16
Dispose of Waste Properly 16
Prepare for Emergencies 16
Clean Debris from Machine 17
Safety—Operating Precautions 18
Use Steps and Handholds Correctly 18
Start Only From Operator’s Seat 18
Use and Maintain Seat Belt 18
Prevent Unintended Machine Movement 18
Avoid Work Site Hazards 19
Keep Riders Off Machine 19
Avoid Backover Accidents 20
Avoid Machine Tip Over and Machine Damage 20
Use Special Care When Lifting Objects 21
Add and Operate Attachments Safely 21
Prevent Unintended Detonation of Explosive Devices 21
Safety—Maintenance Precautions 22
Park and Prepare for Service Safely 22
Service Cooling System Safely 22
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 23
Drive Metal Pins Safely 23
Safety—Safety Signs 24
Replace Safety Signs 24
Safety Signs 25
Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped 26
Safety Signs Installed on Hydraulic Coupler—If Equipped 27
Operation—Operator’s Station 29
Pedals, Levers, and Panels 29
Front Switch Panel 30
Front Switch Panel Functions 31
Rear Switch Panel 31
Horn 32
Power Dig Button 32
Pilot Shutoff Lever 33
Travel Alarm and Travel Alarm Cancel Switch 33
Seat Heater Switch—If Equipped 34
Cab Heater and Air Conditioner 35
Selecting Display Between Celsius and Fahrenheit 36
Operating the AM/FM Radio 36
Secondary Exit Tool 37
Opening Upper Front (Secondary Exit) Window 37
Removing and Storing the Lower Front Window 37
Opening Cab Door Window 38
Opening and Closing the Polycarbonate Type Roof Exit Cover 39
Adjusting the Mechanical Suspension Seat 39
Adjusting the Air Suspension Seat—If Equipped 40
Adjusting Pilot Control Lever Console Height 40
Operation—Monitor Operation 41
Monitor 41
Monitor Functions 42
Monitor Start-Up 43
Main Menu 44
Time Set Menu 44
Selecting an Attachment From Default Screen 45
Selecting an Attachment From Main Menu 46
Attachment Specification Screen 47
Pump 2 Flow Rate Adjustment 48
Displaying Operating Conditions 49
Maintenance Settings 50
Screen Display When Scheduled Maintenance is Due 52
Fuel Rate Display/No Display 54
Language Settings 55
Alarm Occurrence Screen 56
Operation—Operating the Machine 59
Before Starting Work 59
Operator’s Daily Machine Check Before Starting 59
Starting Engine 60
Cold Weather Warm-Up 61
Travel Pedals and Levers 62
Locking the Hydraulic Coupler to the Attachment 63
Unlocking the Hydraulic Coupler From the Attachment 64
Control Lever Pattern Operation 65
Mechanical Control Lever Pattern Selector—If Equipped 66
Control Lever Pattern Conversion 67
Operating In Water and Mud 68
Driving Up a Steep or Slippery Slope 68
Lifting 68
Lower Boom With Engine Stopped 69
Parking Machine 70
Loading and Unloading for Transport 71
Towing Machine 72
Lifting Machine 72
Maintenance—Machine 73
Diesel Fuel 73
Lubricity of Diesel Fuel 74
Handling and Storing Diesel Fuel 74
Biodiesel Fuel 75
Testing Diesel Fuel 76
Minimizing the Effect of Cold Weather on Diesel Engines 77
Alternative and Synthetic Lubricants 78
Diesel Engine Oil — Tier 3 and Stage IIIA 78
Diesel Engine Oil and Filter Service Intervals 79
Hydraulic Oil 80
Swing Gear Case and Travel Gear Case Oils 81
Pump Gearbox Oil 81
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 82
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 83
Drain Intervals for Diesel Engine Coolant 84
John Deere COOL-GARD™ II Coolant Extender 84
Supplemental Coolant Additives 84
Operating in Warm Temperature Climates 85
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 85
Testing Diesel Engine Coolant 86
Maintenance—Periodic Maintenance 87
Service Machine at Specified Intervals 87
Check the Hour Meter Regularly 87
Prepare Machine for Maintenance 87
Open Access Doors for Service 88
Open Engine Hood for Service 88
Fuel Tank 88
Hydraulic Breaker and Crusher Attachments 89
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 89
Service Intervals 90
Required Parts 92
Maintenance—As Required 93
Check Coolant 93
Drain Water Separator 93
Drain Fuel Tank Sump 94
Clean Air Cleaner Dust Valve 94
Check Windshield Washer Fluid Level 95
Maintenance—Every 10 Hours or Daily 96
Check Hydraulic Tank Oil Level 96
Check Engine Oil Level 97
Check Recovery Tank Coolant Level 98
Lubricate Hydraulic Coupler—If Equipped 98
Maintenance—Initial Service—50 Hours 99
Check and Adjust Track Sag 99
Inspect and Re-Torque Track Hardware 100
Maintenance—Every 100 Hours 101
Grease Front End Pin Joints 101
Grease Working Tool Pivots 102
Check and Adjust Fan Belt Tension 102
Maintenance—Every 250 Hours 103
Take Engine Oil Sample 103
Check Swing Gearbox Oil Level 103
Drain Hydraulic Tank Sump 103
Check Pump Drive Gearbox Oil Level 104
Check Travel Gear Case Oil Level 105
Check Battery Electrolyte Level and Terminals 105
Clean or Replace Primary Air Cleaner Element 107
Inspect and Re-Torque Track Hardware 108
Maintenance—Every 500 Hours 109
Take Fluid Samples 109
Grease Swing Bearing Gear 109
Replace Water Separator 109
Replace Fuel Filter 110
Change Engine Oil and Replace Filter 110
Check Air Intake Hose 111
Clean Radiator Air Inlet Screen 112
Check Cab Fresh Air Filter 113
Check Cab Recirculating Air Filter 114
Grease Swing Bearing 114
Maintenance—Every 1000 Hours 115
Check Coolant 115
Change Swing Gearbox Oil 115
Clean Fuel Tank Inlet Screen 115
Replace Hydraulic Oil Tank Oil Filter 116
Replace Pilot Oil Filter 117
Change Pump Drive Gearbox Oil 118
Clean the Engine Crankcase Ventilation Tube 118
Adjust Engine Valve Clearance 118
Replace Air Cleaner Elements 119
Maintenance—Every 2000 Hours 120
Drain Cooling System 120
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 121
Cooling System Fill and Deaeration Procedure 122
Change Travel Gearbox Oil 123
Maintenance—Every 5000 Hours 124
Change Hydraulic Tank Oil, Clean Suction Screen 124
Miscellaneous—Machine 127
Bleed Fuel System – Electric Priming Pump 127
Bleed Fuel System – Manual Pump 128
Check and Adjust A/C Belt 128
Cleaning Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 129
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 129
Do Not Service Control Valves, Cylinders, Pumps, or Motors 130
Precautions for Alternator and Regulator 130
Handling, Checking, and Servicing Batteries Carefully 131
Using Booster Batteries—24 Volt System 132
Using Battery Charger 133
Replacing Batteries 134
Fluid Sampling Test Ports—If Equipped 135
Welding On Machine 135
Clean the Machine Regularly 135
Adding 12-Volt Accessories 136
JDLink Machine Monitoring System (MMS)—If Equipped 136
Replacing Fuses 136
Replacing Bucket Teeth 140
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 141
Replacing Bucket Teeth—TK Series 141
Removing Bucket 142
Track Sag General Information 142
Unified Inch Bolt and Screw Torque Values 143
Metric Bolt and Screw Torque Values 144
Miscellaneous—Operational Checkout 145
Operational Checkout 145
Miscellaneous—Troubleshooting 176
Using Troubleshooting Charts 176
Engine 177
Electrical System 180
Hydraulic System 182
Miscellaneous—Storage 184
Prepare Machine for Storage 184
Monthly Storage Procedure 185
Miscellaneous—Machine Numbers 187
Record Product Identification Number (PIN) 187
Record Engine Serial Number 187
Record Travel Motor Serial Numbers 187
Record Swing Motor Serial Number 188
Record Hydraulic Pump Serial Number 188
Hydraulic Coupler Serial Number—If Equipped 188
Keep Proof of Ownership 189
Keep Machines Secure 189
Miscellaneous—Specifications 190
225DLC Engine Specifications 190
225DLC Drain and Refill Capacities 190
225DLC Specifications 191
225DLC Working Ranges 192
Lift Capacity—225DLC, Arm: 2 42 m (7 ft 11 in ), Shoe: 600 mm (24 in ) 193
Lift Capacity—225DLC, Arm: 2 91 m (9 ft 7 in ), Shoe: 600 mm (24 in ) 194
Lift Capacity—225DLC, Arm: 2 42 m (7 ft 11 in ), Shoe: 700 mm (28 in ) 195
Lift Capacity—225DLC, Arm: 2 91 m (9 ft 7 in ), Shoe: 700 mm (28 in ) 196
Lift Capacity—225DLC, Arm: 2 42 m (7 ft 11 in ), Shoe: 800 mm (32 in ) 197
Lift Capacity—225DLC, Arm: 2 91 m (9 ft 7 in ), Shoe: 800 mm (32 in ) 198
Page Number 11
Section 1-1 11
Section 1-2 12
Section 1-3 18
Section 1-4 22
Section 1-5 24
Section 2-1 29
Section 2-2 41
Section 2-3 59
Section 3-1 73
Section 3-2 87
Section 3-3 93
Section 3-4 96
Section 3-5 99
Section 3-6 101
Section 3-7 103
Section 3-8 109
Section 3-9 115
Section 3-10 120
Section 3-11 124
Section 4-1 127
Section 4-2 145
Section 4-3 176
Section 4-4 184
Section 4-5 187
Section 4-6 190

S.V 04/24