John Deere 250D & 300D Series II Dump Trucks Operator’s Manual OMT284808 PDF

Description

John Deere 250D & 300D Series II Articulated Dump Trucks Operator’s Manual OMT284808 – PDF DOWNLOAD

• P/N: OMT284808_24
• Language: English
• Division: Construction
• Product Lines: Articulated Dump Trucks
• Publication Type: Operator’s Manuals
• Associated Models: 250D SERIES II, 300D SERIES II
• Series: SERIES II
• Serials:
  • PIN: 1DW250DX__C642001—
  • PIN: 1DW300DX__C642001—

TABLE OF CONTENTS:

John Deere 250D & 300D Series II Articulated Dump Trucks Operator’s Manual OMT284808 – PDF DOWNLOAD

250D and 300D Series II Articulated Dump Trucks 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Conformity Marking 4
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Prepare for Emergencies 29
Clean Debris from Machine 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 32
Keep Riders Off Machine 33
Avoid Backover Accidents 33
Avoid Machine Tip Over 33
Operating on Slopes 34
Operating in Water and Mud 34
Operating or Traveling on Public Roads 34
Inspect and Maintain ROPS 35
Add and Operate Attachments Safely 35
Safety—Maintenance Precautions 36
Park and Prepare for Service Safely 36
Service Cooling System Safely 36
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 37
Drive Metal Pins Safely 37
Service Tires Safely 38
Safety—Safety Signs 39
Safety Signs 39
Operation—Operator’s Station 46
Operator Controls 46
Operator Control Functions 48
Rear View Camera—If Equipped 49
Sealed Switch Module (SSM) 50
CAN Monitor Unit (CMU) 54
CAN Monitor Unit (CMU) Functions 55
Radio Controls 57
Steering Column Lever 57
Operator Seat and Instructional Seat 58
Battery Disconnect Switch and Battery Circuit Breakers 59
Miscellaneous Equipment 60
Fire Extinguisher Mounting Location 63
Operation—Operating the Machine 64
Before Starting Work 64
Inspect Machine Daily Before Starting 64
Engine Break-In Period 64
Starting Engine 65
Stopping Engine 67
Service ADVISOR™ Remote (SAR) Software Delivery Process 68
Engine Block Heater—If Equipped 68
Replace Start Aid Can—If Equipped 69
Diesel Fired Coolant Heater (DFCH)—If Equipped 70
Warming Hydraulic System 71
Driving Machine 71
Steering Machine 72
Shifting the Transmission 73
Using Gear Hold and Gear Range 74
Using Operator Speed Control 75
Using Differential Lock 76
Slowing and Stopping the Machine 76
Operating on a Hill 77
Off-Road Operation 78
Loading and Unloading Dump Body 79
Dump Body Control 80
Using On Board Weighing (OBW) System 81
Freeing Stuck Machine 84
Parking the Machine 85
Towing the Machine 86
Removing Drive Shafts for Towing 87
Mechanically Releasing Park Brake 87
Lifting the Machine 88
Loading and Unloading Machine From Trailer 90
Lock All Compartments 91
Operation—Monitor Operation 92
CAN Monitor Unit (CMU)—Default Display Screen 92
CAN Monitor Unit (CMU)—Main Menu—Operation—Secondary Steer Test 94
CAN Monitor Unit (CMU)—Main Menu 94
CAN Monitor Unit (CMU)—Main Menu—Operation 94
CAN Monitor Unit (CMU)—Main Menu—Operation—Trip Counters 95
CAN Monitor Unit (CMU)—Main Menu—Operation—Tire Information 95
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits 95
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits—Operator Height Limit 96
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits—Owner Limits 96
CAN Monitor Unit (CMU)—Main Menu—Operation—Job Timer 97
CAN Monitor Unit (CMU)—Main Menu—Diagnostics 97
CAN Monitor Unit (CMU)—Main Menu—Diagnostics—Codes 97
CAN Monitor Unit (CMU)—Main Menu—Diagnostics—Part Info 97
CAN Monitor Unit (CMU)—Main Menu—Setup 98
CAN Monitor Unit (CMU)—Main Menu—Setup—Monitor 98
CAN Monitor Unit (CMU)—Main Menu—Setup—Wiper Delay Time 98
CAN Monitor Unit (CMU)—Main Menu—Security 99
CAN Monitor Unit (CMU)—Main Menu—Security—Security Settings 99
CAN Monitor Unit (CMU)—Main Menu—Security—Manage Operator PINs 100
CAN Monitor Unit (CMU)—Main Menu—Security—Manage Transport PIN 100
CAN Monitor Unit (CMU)—Main Menu—Security—Change Owner PIN 101
CAN Monitor Unit (CMU)—Main Menu—Security—Service Menu Access 101
Maintenance—Machine 102
Alternative and Synthetic Lubricants 102
Hydraulic Oil 102
Transmission and Transfer Case Oil 103
Grease 104
Axle and Final Drive Oil 104
Lubricant Storage 105
Mixing of Lubricants 105
Diesel Fuel 105
Biodiesel Fuel 106
Lubricity of Diesel Fuel 107
Handling and Storing Diesel Fuel 107
Testing Diesel Fuel 107
Minimizing the Effect of Cold Weather on Diesel Engines 108
Diesel Engine Break-In™ Oil 109
Diesel Engine Oil—Tier 2 and Stage II Engines 109
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 110
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 111
Drain Intervals for Diesel Engine Coolant 112
John Deere COOL-GARD™ II Coolant Extender 112
Supplemental Coolant Additives 112
Operating in Warm Temperature Climates 113
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 113
Testing Diesel Engine Coolant 114
Maintenance—Periodic Maintenance 115
Service Your Machine at Specified Intervals 115
Check the Hour Meter Regularly 115
Use Correct Fuels and Lubricants 115
Prepare Machine for Maintenance 116
Install Dump Body Support Rod 116
Install Articulation Locking Bar 117
Lower and Raise Bottom Guard 117
Relieve Pneumatic Pressure 117
Tilt Cab 118
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 119
Service Intervals 120
Required Parts 122
Maintenance Legend 123
Maintenance—As Required 125
Service Engine Air Intake System 125
Test Coolant 127
Clean and Inspect Transmission, Transfer Case, and Axle Breathers 128
Inspect Tires, Check Pressure 129
Drain Fuel Filters 132
Inspect Serpentine Belt 132
Inspect and Clean Cooling System 133
Replace Pneumatic Block Silencer Filter 134
Maintenance—Every 10 Hours or Daily 135
Check Engine Coolant Level 135
Check Engine Oil Level 135
Check Transfer Case Oil Level 137
Check Hydraulic Oil Level 137
Check Transmission 137
Lubricate Tailgate Pivots—If Equipped 138
Lubricate Bin (Dump Body) Pivots, Cylinder Pins, Steering Cylinder, Articulation Joints, and Oscillation Tube Through Drive Shaft Bearings 139
Maintenance—Initial Service – 100 Hours 140
Replace Primary Fuel Filter 140
Change Transfer Case Oil 140
Change Axle Oil 141
Change Final Drive Oil 141
Replace Hydraulic System Oil Return Filter 142
Replace Transmission Oil Filter 143
Maintenance—Every 250 Hours 144
Take Engine Oil Sample 144
Maintenance—Every 500 Hours 145
Check Transmission Oil Level 145
Check Batteries, Clean and Tighten Terminals 145
Change Engine Oil and Replace Filter 148
Change Engine Oil (Quick Service—If Equipped) and Replace Filter 149
Replace Primary Fuel Filter 150
Replace Secondary Fuel Filter 150
Replace Auxiliary Fuel Filter and Water Separator 151
Inspect, Clean, and Replace Cab Air Filter 152
Clean and Inspect Hydraulic Reservoir Breather 153
Check Dry Caliper Service Brake Pad Wear 154
Check Park Brake Pad Wear 154
Check Front Axle Suspension Struts 155
Take Fluid Samples 156
Maintenance—Every 1000 Hours 157
Check Axle Oil Levels 157
Check Final Drive Oil Levels 157
Replace Hydraulic Reservoir Breather 158
Check and Adjust Bin (Dump Body) Shock Pad 159
Grease Drive Shaft Slip Joint 160
Check Coolant 160
Maintenance—Every 2000 Hours 161
Adjust Engine Valve Clearance 161
Change Transmission Oil 161
Change Transmission Oil (Quick Service—If Equipped) 162
Replace Transmission Oil Filter 163
Change Transfer Case Oil 164
Change Axle Oil 164
Change Final Drive Oil 165
Replace Pneumatic System Dryer-Filter 165
Replace Hydraulic System Oil Return Filter 166
Replace Transmission, Transfer Case, and Axle Breathers 167
Inspect and Measure Oscillation Joint Bushings 167
Maintenance—Every 4000 Hours 168
Change Hydraulic Oil 168
Change Hydraulic Oil (Quick Service—If Equipped) 169
Replace Engine Crankshaft Dampener 169
Maintenance—Every 6000 Hours 170
Replace Universal Joints 170
Drain, Flush and Refill Engine Cooling System 170
Drain, Flush and Refill Engine Cooling System (Quick Service—If Equipped) 172
Miscellaneous—Machine 173
Bleed Fuel System 173
Secondary Steering 173
Check Engine Air Intake System 174
Check Wheel Nuts 174
Lubricate Hinges 174
Do Not Service Control Valves, Cylinders, Pumps, or Motors 174
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 174
Precautions for Alternator and Regulator 175
Handling, Checking And Servicing Batteries Carefully 176
Using Battery Charger 177
Using Booster Batteries—24-Volt System 178
Remove and Replace Batteries 178
Welding On Machine 181
Welding Near Electronic Control Units 181
Keep Electronic Control Unit Connectors Clean 182
Fuse and Relay Compartment 183
JDLink Machine Monitoring System (MMS)—If Equipped 184
Fluid Sampling Test Ports—If Equipped 184
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 185
Adjust Headlights 187
Replace Backup Light and Work Light—If Equipped 188
Replace Tail and Brake Light and Rear Turn Signal 188
Replace Dome Light Bulb 188
Clean the Machine Regularly 189
Hardware Torque Specifications 189
Unified Inch Bolt and Screw Torque Values 190
Metric Bolt and Screw Torque Values 191
Miscellaneous—Operational Checkout 192
Operational Checkout 192
Miscellaneous—Troubleshooting 209
Troubleshooting Procedure 209
Engine 210
Transmission 213
Axle 214
Tires 214
Brakes 215
Hydraulic System 215
Instruments and Controls 216
Electrical System 217
Rear Frame and Cab 218
Miscellaneous—Storage 219
Prepare Machine for Storage 219
Monthly Storage Procedure 220
Miscellaneous—Machine Numbers 221
Record Product Identification Number (PIN) 221
Record Engine Serial Number 221
Record Transmission Serial Number 221
Front Axle Serial Number 222
Middle Axle Serial Number 222
Rear Axle Serial Number 222
Keep Proof of Ownership 222
Keep Machines Secure 223
Miscellaneous—Specifications 224
250D and 300D Series II Engine Specifications 224
250D and 300D Series II Travel Speeds 224
250D and 300D Series II Drain and Refill Capacities 225
250D Series II Articulated Dump Truck Specifications 226
300D Series II Articulated Dump Truck Specifications 229
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 36
Section 1-5 39
Section 2-1 46
Section 2-2 64
Section 2-3 92
Section 3-1 102
Section 3-2 115
Section 3-3 125
Section 3-4 135
Section 3-5 140
Section 3-6 144
Section 3-7 145
Section 3-8 157
Section 3-9 161
Section 3-10 168
Section 3-11 170
Section 4-1 173
Section 4-2 192
Section 4-3 209
Section 4-4 219
Section 4-5 221
Section 4-6 224

S.V 04/24