John Deere 250GLC & 290GLC Excavator Operator’s Manual OMT289049 PDF

Description

John Deere 250GLC & 290GLC Excavator Operator’s Manual OMT289049 – PDF DOWNLOAD

• Part Number (P/N): OMT289049_24
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 250GLC, 290GLC
• Serial Number Ranges:
  • 250GLC:
    • PIN: 1FF250GX_ _E608001—
    • PIN: 1FF250GX_ _D608001—
    • PIN: 1FF250GX_ _C608001—
  • 290GLC:
    • PIN: 1FF290GX_ _E705001—
    • PIN: 1FF290GX_ _D705001—
    • PIN: 1FF290GX_ _C705001—

TABLE OF CONTENTS:

John Deere 250GLC & 290GLC Excavator Operator’s Manual OMT289049 – PDF DOWNLOAD

250GLC and 290GLC Excavator 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
IMPORTANT 4
License Agreement for John Deere Software 5
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Required Emission-Related Information 17
FCC Notifications to User 17
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 18
John Deere Online Bookstore 21
Technical Information Feedback Form 22
Contents 23
Safety—Safety and Operator Conveniences 27
Safety and Operator Convenience Features 27
Safety—General Precautions 28
Recognize Safety Information 28
Follow Safety Instructions 28
Operate Only If Qualified 28
Wear Protective Equipment 29
Avoid Unauthorized Machine Modifications 29
Control Pattern Selector—If Equipped 29
Add Cab Guarding for Special Uses 29
Inspect Machine 30
Stay Clear of Moving Parts 30
Avoid High-Pressure Fluids 30
Avoid High-Pressure Oils 31
Work In Ventilated Area 31
Avoid Static Electricity Risk When Refueling 32
Prevent Fires, Clean Debris From Machine 33
In Case of Machine Fire 33
Prevent Battery Explosions 34
Handle Starting Fluid Safely 34
Handle Chemical Products Safely 34
Decommissioning — Proper Recycling and Disposal of Fluids and Components 35
Exhaust Filter Ash Handling and Disposal 35
Prepare for Emergencies 36
Clean Debris from Machine 36
Safety—Operating Precautions 37
Use Steps and Handholds Correctly 37
Start Only From Operator’s Seat 37
Use and Maintain Seat Belt 37
Prevent Unintended Machine Movement 38
Avoid Work Site Hazards 38
Keep Riders Off Machine 39
Avoid Backover Accidents 39
Inspect and Maintain ROPS 39
Avoid Machine Tip Over and Machine Damage 40
Use Special Care When Lifting Objects 40
Travel Safely 41
Prevent Acid Burns 41
Add and Operate Attachments Safely 41
Safety—Maintenance Precautions 42
Park and Prepare for Service Safely 42
Service Cooling System Safely 42
Remove Paint Before Welding or Heating 43
Make Welding Repairs Safely 43
Drive Metal Pins Safely 43
Clean Exhaust Filter Safely 44
Safety—Safety Signs 45
Safety Signs and Other Instructions 45
Safety Signs Installed on Hydraulic Coupler—If Equipped 56
Operation—Operator’s Station 57
Pedals, Levers, and Panels 57
Switch Panel 58
Switch Panel Functions 59
Rear Left Panel 60
Horn 60
Power Boost Button 61
Pilot Shutoff Lever 61
Left Console 62
Travel Alarm and Travel Alarm Cancel Switch 62
Seat Heater Switch—If Equipped 62
Reversing Fan Switch—If Equipped 63
Exhaust Filter Parked Cleaning Switch—6068HT073 Engine Only 63
Right Console 64
Right Enable Switch 64
Service ADVISOR™ Remote (SAR) Switch 64
Auxiliary Function Enable Switch—If Equipped 65
Cab Heater and Air Conditioner 66
Selecting Display Between Celsius and Fahrenheit 67
Operating the AM/FM Radio 68
Fire Extinguisher Mounting Location 69
Alternative Exit Tool 69
Cab Dome Light Switch 70
Opening Upper Front (Alternative Exit) Window 70
Removing and Storing the Lower Front Window 71
Opening Cab Door Window 71
Opening and Closing the Polycarbonate-Type Roof Exit Cover 72
Adjusting the Mechanical Suspension Seat 72
Adjusting the Air Suspension Seat—If Equipped 73
Adjusting Pilot Control Lever Console Height 73
Operation—Monitor Operation 74
Monitor 74
Monitor Functions 75
Monitor Start-Up 76
Main Menu 77
Main Menu—Alarm List 78
Main Menu—Air Conditioner 84
Main Menu—Radio 86
Main Menu—Work Mode 87
Main Menu—Setting Menu 88
Main Menu—Setting Menu—Date and Time 89
Main Menu—Setting Menu—Attachment Name Input 89
Main Menu—Setting Menu—Auto-Shutdown 90
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 91
Main Menu—Setting Menu—Sub Meter Selection 92
Main Menu—Setting Menu—Rear View Camera Monitor 93
Main Menu—Setting Menu—Display Item Selection 94
Main Menu—Setting Menu—Brightness Adjustment 94
Main Menu—Setting Menu—Language 94
Main Menu—Setting Menu—Unit Selection 95
Main Menu—Setting Menu—Main Menu Sequence Change 95
Main Menu—Information Menu 96
Main Menu—Information Menu—Operation 97
Main Menu—Information Menu—Maintenance 98
Main Menu—Information Menu—Troubleshooting 98
Main Menu—Information Menu—Monitoring 99
Operation—Operating the Machine 100
Before Starting Work 100
Operator’s Daily Machine Check Before Starting 100
Engine Break-In Period 101
Starting Engine 102
Cold Weather Start Aid 103
Cold Weather Warm-Up 104
Operate Within Machine Limits 105
Digging and Grading Operation 105
Travel Pedals and Levers 107
Auxiliary Function Lever (AFL) 108
Exhaust Filter—6068HT073 Engine Only 109
Exhaust Filter Parked Cleaning—6068HT073 Engine Only 111
Service ADVISOR™ Remote (SAR) Software Delivery Process 113
Service ADVISOR™ Remote (SAR) Operation 114
Locking the Hydraulic Coupler to the Attachment—If Equipped 115
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 117
Control Lever Pattern Operation 118
Control Lever Pattern Conversion 119
Mechanical Control Lever Pattern Selector—If Equipped 120
Operating in Water and Mud 120
Driving Up a Steep or Slippery Slope 120
Required Machine Stop Warning 121
Lifting 122
Lower Boom With Engine Stopped 124
Parking the Machine 125
Loading and Unloading for Transport 126
Towing Machine 127
Lifting the Machine 127
Maintenance—Machine 128
Diesel Fuel 128
Diesel Fuel Specifications 128
Lubricity of Diesel Fuel 128
Handling and Storing Diesel Fuel 129
Biodiesel Fuel 130
Testing Diesel Fuel 131
Supplemental Diesel Fuel Additives 131
Fuel Filters 131
Minimizing the Effect of Cold Weather on Diesel Engines 132
Alternative and Synthetic Lubricants 133
Mixing of Lubricants 133
Lubricant Storage 133
Diesel Engine Break-In™ Oil 134
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 134
Diesel Engine Oil — Tier 2 and Stage II 135
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 136
Diesel Engine Oil — Tier 3 and Stage IIIA 137
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 138
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 139
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 140
Diesel Engine Oil Service Interval for Operation at High Altitude 140
Oil Filters 141
Hydraulic Oil 141
Swing Gear Case and Travel Gear Case Oils 142
Pump Drive Gear Case Oil 142
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 143
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 144
Water Quality for Mixing with Coolant Concentrate 145
Operating in Warm Temperature Climates 145
Testing Coolant Freeze Point 146
Disposing of Coolant 146
Maintenance—Periodic Maintenance 147
Service Machine at Specified Intervals 147
Check the Hour Meter Regularly 147
Prepare Machine for Maintenance 147
Engine Identification 148
Open Access Doors for Service 151
Open Engine Cover for Service 152
Fuel Tank 152
Hydraulic Breaker Attachment 153
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 153
Service Intervals—6068HT073 Engine Only 154
Required Parts—6068HT073 Engine Only 156
Service Intervals—6068HT062 and 6068HT082 Engines Only 157
Required Parts—6068HT062 and 6068HT082 Engines Only 158
Maintenance—As Required 159
Remove and Clean Fuel Tank Inlet Screen 159
Check Windshield Washer Fluid Level 159
Check and Clean Air Cleaner Dust Unloader Valve 159
Check and Adjust Track Sag 160
Clean Rear Camera Lens—If Equipped 161
Service Exhaust Filter—6068HT073 Engine Only 161
Clean and Tighten Battery Terminals 161
Maintenance—10 Hours or Daily 162
Check Engine Oil Level 162
Check Engine Coolant Level 163
Check Hydraulic Tank Oil Level 164
Lubricate Hydraulic Coupler—If Equipped 165
Maintenance—Every 50 Hours or Weekly 166
Drain Water and Sediment from Fuel Tank Sump 166
Drain Primary Fuel Filter and Water Separator—6068HT073 Engine Only 166
Drain Primary Fuel Filter and Water Separator—6068HT062 and 6068HT082 Engines Only 167
Drain Final Fuel Filter 168
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 169
Lubricate Working Tool Pivots 169
Maintenance—Every 100 Hours 170
Inspect and Re-Torque Track Hardware 170
Maintenance—Every 250 Hours 171
Check Swing Gear Case Oil Level 171
Drain Water and Sediment from Hydraulic Tank 171
Check Pump Drive Gear Case Oil Level 173
Check Hybrid Battery Electrolyte Level—If Equipped 174
Check and Adjust Air Conditioner Belt—6068HT062 and 6068HT082 Engines Only 176
Check Travel Gear Case Oil Level 176
Lubricate Front End Pin Joints 177
Take Engine Oil Sample 177
Maintenance—Every 500 Hours 178
Lubricate Swing Bearing 178
Lubricate Swing Bearing Gear 178
Replace Primary Fuel Filter and Water Separator—6068HT073 Engine Only 179
Replace Primary Fuel Filter and Water Separator—6068HT062 and 6068HT082 Engines Only 180
Replace Final Fuel Filter 181
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 182
Check Air Intake Hoses 183
Drain and Refill Engine Oil and Replace Filter 184
Clean Cab Fresh Air and Cab Recirculating Air Filters 185
Take Fluid Samples 185
Maintenance—Every 1000 Hours 186
Drain and Refill Swing Gear Case Oil 186
Replace Hydraulic Tank Oil Filter 187
Replace Pilot Oil Filter 188
Drain and Refill Pump Drive Gear Case Oil 189
Remove and Clean Open Crankcase Ventilation (OCV) Hose—6068HT073 Engine Only 189
Remove and Clean Engine Crankcase Ventilation Tube—6068HT062 and 6068HT082 Engines Only 190
Inspect Serpentine Belt—6068HT073 Engine Only 190
Inspect Serpentine Belt—6068HT062 and 6068HT082 Engines Only 191
Replace Air Cleaner Elements 192
Replace Air Cleaner Dust Unloader Valve 193
Check Coolant Condition 194
Maintenance—Every 2000 Hours 195
Check and Adjust Engine Valve Lash 195
Drain and Refill Travel Gear Case Oil 195
Replace Open Crankcase Ventilation (OCV) Filter—6068HT073 Engine Only 195
Maintenance—Every 4000 Hours 196
Replace Engine Crankshaft Damper—6068HT062 and 6068HT082 Engines Only 196
Maintenance—Every 5000 Hours 197
Drain and Refill Hydraulic Tank Oil 197
Replace Hydraulic Tank Vent Cap Filter 200
Maintenance—Every 6000 Hours 201
Drain Cooling System—6068HT073 Engine Only 201
Cooling System Fill and Deaeration Procedure—6068HT073 Engine Only 202
Drain Cooling System—6068HT062 and 6068HT082 Engines Only 203
Cooling System Fill and Deaeration Procedure—6068HT062 and 6068HT082 Engines Only 204
Miscellaneous—Machine 205
Bleed Fuel System 205
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 205
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 206
Do Not Service Control Valves, Cylinders, Pumps, or Motors 206
Precautions for Alternator and Regulator 206
Handling, Checking, and Servicing Batteries Carefully 207
Using Battery Charger 209
Using Booster Batteries—24-Volt System 211
Replacing Batteries 211
Fluid Sampling Test Ports—If Equipped 212
Welding On Machine 212
Clean the Machine Regularly 213
Adding 12-Volt Accessories 213
JDLink Machine Monitoring System (MMS)—If Equipped 213
Keep ROPS Installed Properly 213
Replacing Fuses 214
Replacing Bucket Teeth 217
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 219
Replacing Bucket Teeth—TK Series 219
Bucket Remove and Install 220
Track Sag General Information 224
Check Track Shoe Hardware 224
Hardware Torque Specifications 224
Unified Inch Bolt and Screw Torque Values 225
Metric Bolt and Screw Torque Values 226
Miscellaneous—Operational Checkout 227
Operational Checkout 227
Miscellaneous—Troubleshooting 269
Troubleshooting Procedure 269
Engine 270
Hydraulic System 273
Electrical System 275
Software Update 276
Miscellaneous—Storage 277
Prepare Machine for Storage 277
Monthly Storage Procedure 278
Miscellaneous—Machine Numbers 279
Record Product Identification Number (PIN) 279
Record Engine Serial Number—6068HT073 Engine Only 279
Record Engine Serial Number—6068HT062 and 6068HT82 Engines Only 280
Record Travel Motor Serial Numbers 280
Record Swing Motor Serial Number 280
Record Hydraulic Coupler Serial Number—If Equipped 281
Record Hydraulic Pump Serial Number 281
Keep Proof of Ownership 282
Keep Machines Secure 282
Miscellaneous—Specifications 283
250GLC Engine Specifications—6068HT073 Engine Only 283
250GLC Engine Specifications—6068HT062 and 6068HT082 Engines Only 283
250GLC Drain and Refill Capacities 284
250GLC Machine Specifications 285
250GLC Working Ranges 287
250GLC Lift Capacity—Arm: 2 50 m (8 ft 2 in ); Bucket: 851 kg (1876 lb ); Shoe 600 mm (28 in ) 290
250GLC Lift Capacity—Arm: 2 50 m (8 ft 2 in ); Bucket: 851 kg (1876 lb ): Shoe 700 mm (28 in ) 291
250GLC Lift Capacity—Arm: 2 50 m (8 ft 2 in ); Bucket: 851 kg (1876 lb ); Shoe 800 mm (32 in ) 292
250GLC Lift Capacity—Arm: 2 96 m (9 ft 9 in ); Bucket: 871 kg (1920 lb ); Shoe: 700 mm (28 in ) 293
250GLC Lift Capacity—Arm: 2 96 m (9 ft 9 in ); Bucket: 871 kg (1920 lb ); Shoe: 800 mm (32 in ) 294
250GLC Lift Capacity—Arm: 3 61 m (11 ft 10 in ); Bucket: 871 kg (1920 lb ); Shoe: 700 mm (28 in ) 295
250GLC Lift Capacity—Arm: 3 61 m (11 ft 10 in ); Bucket: 871 kg (1920 lb ); Shoe: 800 mm (32 in ) 296
290GLC Engine Specifications—6068HT073 Engine Only 297
290GLC Engine Specifications—6068HT062 and 6068HT082 Engines Only 297
290GLC Drain and Refill Capacities 298
290GLC Machine Specifications 299
290GLC Working Ranges 301
290GLC Lift Capacity—Arm: 3 11 m (10 ft 2 in ); Bucket: 930 kg (2050 lb ); Shoe: 800 mm (32 in ) 303
290GLC Lift Capacity—Arm: 3 76 m (12 ft 4 in ); Bucket: 930 kg (2050 lb ); Shoe: 800 mm (32 in ) 304
Page Number 27
Section 1-1 27
Section 1-2 28
Section 1-3 37
Section 1-4 42
Section 1-5 45
Section 2-1 57
Section 2-2 74
Section 2-3 100
Section 3-1 128
Section 3-2 147
Section 3-3 159
Section 3-4 162
Section 3-5 166
Section 3-6 170
Section 3-7 171
Section 3-8 178
Section 3-9 186
Section 3-10 195
Section 3-11 196
Section 3-12 197
Section 3-13 201
Section 4-1 205
Section 4-2 227
Section 4-3 269
Section 4-4 277
Section 4-5 279
Section 4-6 283

S.V 04/24