John Deere 2954D Road Builder Operator’s Manual OMT226917 – PDF DOWNLOAD

Description

John Deere 2954D Road Builder Operator’s Manual OMT226917 – PDF DOWNLOAD

• Part Number (P/N): OMT226917_24
• Language: English
• Division: Construction
• Product Lines: Loggers
• Publication Type: Operator’s Manuals
• Associated Model: 2954D
• Series: D SERIES

TABLE OF CONTENTS:

John Deere 2954D Road Builder Operator’s Manual OMT226917 – PDF DOWNLOAD

2954D Road Builder 1
Introduction 2
Introduction 2
IMPORTANT 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 18
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 20
Avoid High-Pressure Oils 20
Work In Ventilated Area 21
Prevent Fires 21
In Case of Machine Fire 21
Prevent Battery Explosions 22
Handle Chemical Products Safely 22
Dispose of Waste Properly 22
Prepare for Emergencies 23
Control Pattern 23
Clean Debris from Machine 23
Safety—Operating Precautions 24
Use Steps and Handholds Correctly 24
Start Only From Operator’s Seat 24
Use and Maintain Seat Belt 24
Prevent Unintended Machine Movement 24
Operate Machine Safely 25
Avoid Work Site Hazards 25
Keep Riders Off Machine 26
Use Care When Swinging Machine 26
Travel Safely 26
Operate Booms With Care 27
Avoid Power Lines 27
Avoid Backover Accidents 27
Avoid Machine Tip Over and Machine Damage 28
Use Special Care When Lifting Objects 28
Operating On Slopes 28
Add and Operate Attachments Safely 29
Keep the Operator Protective Structure (OPS) in Place 29
Inspect and Maintain Operator Protective Structures and Guards 29
Safety—Maintenance Precautions 30
Park and Prepare for Service Safely 30
Service Machines Safely 30
Service Cooling System Safely 30
Prevent Acid Burns 31
Remove Paint Before Welding or Heating 31
Make Welding Repairs Safely 32
Drive Metal Pins Safely 32
Safety—Safety Signs 33
Safety Signs 33
Operation—Operator’s Station 35
Pedals, Levers, and Panels 35
Control Lever Switches 36
Monitor Panel 36
Monitor Panel Functions 37
Front Switch Panel 38
Front Switch Panel Functions 39
Switch Panel 40
Pilot Shutoff Lever 40
Power Boost Button 40
Travel Alarm and Travel Alarm Cancel Switch 41
Seat Heater Switch—If Equipped 41
Reversing Cooling Fan Switch—If Equipped 41
Cab Heater and Air Conditioner—Side Entry Cab 42
Selecting Display Between Celsius and Fahrenheit—Side Entry Cab 43
Cab Heater and Air Conditioner—Rear Entry Cab 43
Operating the AM/FM Radio 44
Side Entry Cab Door Handles 44
Rear Entry Cab Door Handles 45
Opening Side Windows 45
Secondary Exit 45
Adjusting the Mechanical Suspension Seat 47
Adjusting the Air Suspension Seat—If Equipped 48
Adjusting Pilot Control Lever Console Height 49
Fire Extinguisher 49
Hydraulic Oil Tank Pressure Vent—If Equipped 50
Operation—Operating the Machine 51
Before Starting Work 51
Operator’s Daily Machine Check Before Starting 51
Engine Break-In Period 52
Starting Engine 52
Timer Operation 53
Preset Timer for Heater Start 54
Cold Weather Warm-Up 54
Travel Pedals and Levers 55
Control Levers 55
Control Lever Pattern Operation 57
Operating In Water and Mud 57
Driving Up a Steep or Slippery Slope 57
Lifting 58
Lower Boom With Engine Stopped 59
Parking the Machine 60
Loading Machine On Trailer 60
Cab Tilting Procedure 61
Towing Machine 62
Tiedown Points 62
Machine Recovery 62
Maintenance—Machine 63
Diesel Fuel 63
Lubricity of Diesel Fuel 64
Handling and Storing Diesel Fuel 64
Diesel Engine Oil—Stage II Engine 65
Diesel Engine Oil and Filter Service Intervals—Stage II Engine 66
Diesel Engine Oil—Tier 3 and Stage III A Engines 67
Diesel Engine Oil and Filter Service Intervals—Tier 3/Stage III A Engine 68
Biodiesel Fuel 69
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 71
Drain Intervals for Diesel Engine Coolant 72
John Deere COOL-GARD™ II Coolant Extender 72
Supplemental Coolant Additives 72
Operating in Warm Temperature Climates 73
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 73
Testing Diesel Engine Coolant 74
Low Sulfur Diesel Fuel Conditioner 74
Testing Diesel Fuel 74
Minimizing the Effect of Cold Weather on Diesel Engines 75
Handling and Storing Diesel Fuel 76
Engine Break-In Oil 76
Diesel Engine Oil — Tier 3 and Stage IIIA 77
Diesel Engine Oil and Filter Service Intervals 78
Alternative and Synthetic Lubricants 79
Hydraulic Oil 79
Swing Gear Case and Travel Gear Case Oils 82
Pump Gear Case Oil 82
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 83
Cab and Riser Tilt Power Pack Oil 84
Maintenance—Periodic Maintenance 85
Service Machine at Specified Intervals 85
Check the Hour Meter Regularly 85
Engine Identification 85
Prepare Machine for Maintenance 86
Open Access Doors for Service 86
Open Engine Cover for Service 86
Fuel Tank 86
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 87
Periodic Maintenance Record Keeping System 88
Maintenance—As Required 91
Drain Water Separator 91
Clean Fuel Tank Inlet Screen 91
Clean Fuel Suction Screen 91
Drain Fuel Tank Sump 92
Check Windshield Washer Fluid Level 92
Clean Air Cleaner Dust Unloader Valve 92
Clean Air Inlet Screen and Cooling Package 93
Check Track Sag 94
Adjust Track Sag 94
Check Coolant 96
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 96
Maintenance—Every 10 Hours or Daily 97
Lubricate Front End Pin Joints 97
Check Hydraulic Tank Oil Level 98
Check Engine Oil Level 100
Check Surge Tank Coolant Level 101
Maintenance—Initial Service—50 Hours 102
Inspect and Re-Torque Track Hardware 102
Maintenance—Every 50 Hours 103
Lubricate Swing Bearing 103
Maintenance—Initial Service – 250 Hours 104
Change Engine Break-In Oil and Replace Filter 104
Maintenance—Every 250 Hours 105
Check Swing Gear Case Oil Level 105
Drain Hydraulic Tank Sump 106
Check Pump Drive Gear Case Oil Level 107
Clean Primary Air Cleaner Element 108
Check Battery Electrolyte Level and Terminals 109
Check Travel Gear Case Oil Level 111
Inspect and Re-Torque Track Hardware 111
Take Engine Oil Sample 112
Maintenance—Every 500 Hours 113
Lubricate Swing Bearing Gear 113
Change Engine Oil and Replace Filter 113
Replace Water Separator 114
Replace Final Fuel Filter 115
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 115
Check Air Intake Hoses 115
Clean Cab Fresh Air and Recirculating Air Filters—Side Entry Cab 116
Take Fluid Samples 116
Maintenance—Every 1000 Hours 117
Change Swing Gear Case Oil 117
Replace Hydraulic Oil Tank Oil Filter 117
Replace Pilot Oil Filter 120
Clean the Engine Crankcase Ventilation Tube 122
Change Pump Drive Gear Case Oil 122
Inspect Fan Belt 123
Replace Air Cleaner Elements 124
Replace Air Cleaner Dust Unloader Valve 124
Check Coolant 125
Replace Fuel Tank Breather (S N 290228— ) 125
Maintenance—Every 1500 Hours 126
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 126
Maintenance—Every 2000 Hours 129
Check and Adjust Engine Valve Lash 129
Change Travel Gear Case Oil 129
Maintenance—Every 5000 Hours 130
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 130
Replace Hydraulic Cap Breather Element—If Equipped 132
Replace Hydraulic Tank Vent Cap Filter—If Equipped 133
Replace Engine Crankshaft Damper 134
Maintenance—Every 6000 Hours 135
Drain Cooling System 135
Cooling System Fill and Deaeration Procedure 137
Miscellaneous—Machine 138
Inspect and Clean Polycarbonate Windows 138
Check and Adjust Air Conditioner Belt 139
Bleed Fuel System 139
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 140
Do Not Service Control Valves, Cylinders, Pumps, or Motors 140
Precautions for Alternator and Regulator 140
JDLink™ Machine Monitoring System (MMS)—If Equipped 140
Using Diagnostic Gauge to Access Engine Information 141
Main Menu Navigation 141
Engine Configuration Data 143
Accessing Stored Trouble Codes 144
Accessing Active Trouble Codes 146
Adjusting Backlighting 148
Adjusting Contrast 149
Selecting Units Of Measurement 151
Setup 1-Up Display 153
Setup 4-Up Display 158
Using Booster Batteries—24-Volt System 163
Handling, Checking, and Servicing Batteries Carefully 164
Using Battery Charger 165
Replacing Batteries 166
Adding 12—Volt Accessories 167
Replacing Fuses 167
Fluid Sampling Test Ports—If Equipped 171
Welding On Machine 171
Clean Machine Regularly 171
Check and Clean Windshield Regularly 172
Track Sag General Information 172
Unified Inch Bolt and Screw Torque Values 173
Metric Bolt and Screw Torque Values 174
Miscellaneous—Operational Checkout 175
Operational Checkout 175
Miscellaneous—Troubleshooting 212
Using Troubleshooting Charts 212
Engine 213
Electrical System 216
Front Attachments Electrical Controls 218
Hydraulic System 219
Miscellaneous—Storage 221
Prepare Machine for Storage 221
Monthly Storage Procedure 222
Miscellaneous—Machine Numbers 223
Record Product Identification Number (PIN) 223
Record Engine Serial Number 223
Record Travel Motor Serial Numbers 223
Record Swing Motor Serial Number 224
Record Hydraulic Pump Serial Number 224
Keep Proof of Ownership 224
Keep Machines Secure 225
Miscellaneous—Specifications 226
2954D Engine Specifications 226
2954D Drain and Refill Capacities 226
2954D Road Builder Machine Specifications 227
2954D Road Builder Working Ranges 229
2954D Road Builder—Lift Capacity, kg (lb) 230
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 24
Section 1-4 30
Section 1-5 33
Section 2-1 35
Section 2-2 51
Section 3-1 63
Section 3-2 85
Section 3-3 91
Section 3-4 97
Section 3-5 102
Section 3-6 103
Section 3-7 104
Section 3-8 105
Section 3-9 113
Section 3-10 117
Section 3-11 126
Section 3-12 129
Section 3-13 130
Section 3-14 135
Section 4-1 138
Section 4-2 175
Section 4-3 212
Section 4-4 221
Section 4-5 223
Section 4-6 226

S.V 04/24