John Deere 300C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

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John Deere 300C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

John Deere 300C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

• P/N: OMT166954_20
• Language: English
• Division: Construction
• Product Lines: Articulated Dump Trucks
• Publication Type: Operator’s Manuals
• Associated Models: 300C
• Series: C SERIES

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 300C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD

Contents 5
Safety 9
John Deere Articulated Dump Truck Features Page 9
Recognize Safety Information 10
Understand Signal Words 10
Follow Safety Instructions 10
Avoid Injury From Rollover Accidents Wear Your Seat Belt Do Not Attempt to Jump Clear of Tipping Machine—Serious or Fatal Crushing Injuries Will Result Machine Will Tip Over Faster Than You Can Jump Free 11
램Ϊ When Using a Signal Person, Keep Person in View at All Times, Be Sure Signal Person Is Clear Before Backing Up 11
Avoid Injury from Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result if You Attempt to Mount or Stop a Moving Machine 11
Inspect Machine 12
Use Handholds and Steps 12
Use Seat Belt 12
Maintain Seat Belt 12
Move and Operate Machine Safely 13
Drive Machine Safely 13
Avoid Power Lines 13
Beware of Exhaust Fumes 13
Keep Riders off Machine 13
Handle Fluids Safely—Avoid Fires 14
Prepare for Emergencies 14
Clean Trash from Machine 15
Protect Against Flying Debris 15
Wear Protective Clothing 15
Handle Chemical Products Safely 16
Warn Others of Service Work 16
Practice Safe Maintenance 17
Stay Clear of Moving Parts 17
Support Machine Properly 18
Remove Paint Before Welding or Heating 18
Avoid Heating Near Pressurized Fluid Lines 18
Avoid High Pressure Fluids 19
Prevent Battery Explosions 19
Clean the Machine Regularly 19
Dispose of Waste Properly 20
Safety Signs 21
Safety Signs 21
Operator’s Station 27
Operator Controls and Instruments 27
Center Instrument Panel 28
Right Control Panel 29
Circuit Breaker Panel 29
Speedometer 31
Tachometer 31
Main Warning Indicator 32
Engine Overspeed Indicator 32
Transmission Display Screen 33
List of Service Codes 34
Brake System Low Pressure Indicator 35
Secondary Steering Indicator 35
Low Engine Coolant Level Indicator 35
High Hydraulic Oil Temperature Indicator 36
Battery Charge Indicator 36
Do Not Shift Indicator 37
Low Pneumatic Pressure Indicator 37
Cold Start Indicator 38
Exhaust Brake/Retarder Indicator 38
Park Brake Indicator 38
Inter Axle Lock Indicator 39
Body Raised Indicator 39
Turn Signals 39
High Beam Indicator 40
Master Display Unit (MDU) 40
Default Display 41
Engine Coolant Temperature Button 42
Transmission Oil Temperature Button 43
Fuel Button 43
System Air Pressure Button 44
Engine Oil Pressure Button 44
System Voltage Button 45
Trip Button 45
Dome Light 46
Light Switch 46
Windshield Wiper and Washer Switch 46
Inter Axle Lock Switch 47
Hazard Indicator Switch 47
Battery Disconnect Switch 47
Key Switch 48
Start Button 48
Battery Circuit Breaker 49
Steering Column Lever 49
Steering Wheel 50
Accelerator and Brake Pedals 50
Retarder Pedal 51
Kick Down Switch 51
Gear Shift Control 51
Park Brake Control 52
Body Control Lever 52
Seat Controls 53
Seat Belt 55
Seat Belt—Maintenance 55
Climate Control Vents 56
Lights 57
Hood Release Lever 58
12 Volt Accessory Outlet 58
Manual Holder 58
Wheel Wrench and Brace 59
Windshield Washer Reservoir 59
Windshield Wiper and Washer Nozzle 59
Instructional Seat 60
Horn 60
Reverse Warning Alarm 61
Break In 62
Every 10 Hours or Daily 62
After the First 50 Hours 62
After the First 100 Hours 62
Pre Start Inspection 63
Inspect Machine Daily Before Starting 63
Operating the Engine 64
Check Instruments Before Starting 64
Starting the Engine 64
Cold Weather Start Up 65
Using Booster Batteries—24 Volt System 66
Stopping the Engine 66
Driving the Machine 67
Driving the Machine 67
Steering 67
Shifting the Transmission 68
Exhaust Brake and Retarder Pedal 69
Service Brakes and Park Brakes 70
Travel Speeds 70
Parking the Machine 71
Lock All Compartments 71
Operating the Machine 72
Inter Axle Lock 72
Uphill Operation 72
Downhill Operation 72
Using the Engine to Slow Machine 73
Off Road Operation 73
Loading 73
Unloading 74
Stuck Machine 74
Rocking Out 74
Transporting 75
Towing a Machine with Inoperable Engine 75
Towing a Machine with Operable Engine 75
Towing a Machine with Inoperable Steering System 75
Machine Lifting Points 76
Loading Machine on a Trailer 77
Machine Tie Down Points 78
Unloading Machine from Trailer 78
Fuels and Lubricants 79
Diesel Fuel 79
Lubricity of Diesel Fuels 79
Low Sulfur Diesel Fuel Conditioner 79
Diesel Fuel Storage 80
Fuel Tank 80
Do Not Use Galvanized Containers 80
Diesel Engine Oil — Non Emissions Certified and Certified Tier 1 and Stage I 81
Transmission and Hydraulic Oil 82
Multipurpose Lubricant (Axles and Final Drives) 82
Multipurpose Extreme Pressure (EP) Grease 83
Oil Filters 83
Lubricant Storage 83
Alternative and Synthetic Lubricants 84
Mixing of Lubricants 84
Periodic Maintenance 85
Service Your Machine at Specified Intervals 85
Use Correct Fuels and Lubricants 85
Prepare Machine for Maintenance 85
Install Body Prop 85
Install Articulation Safety Locking Bar 86
Lower and Raise Bottom Guard 87
Maintenance and Repair Record Keeping System 88
OILSCAN Plus, OILSCAN Plus is a registered trademark of Deere & Company® CoolScan Plus CoolScan Plus is a registered trademark of Deere & Company® and 3 Way Coolant Test Kit 89
Maintenance and Repair Record Keeping System 90
Maintenance—As Required 93
Check Axle Restraining Cable 93
Check Belt Tension 93
Inspect Tires, Check Pressure 93
Check Service Brake and Park Brake Pads 94
Check Radiator and Transmission Cooler 94
Clean Radiator and Transmission Cooler 95
Clean Fuel Screen 95
Drain Primary Fuel Filter (Water Separator) 96
Check Air Cleaner Service Indicator 96
Clean or Replace Primary Air Filter Element 97
Clean or Replace Secondary Air Filter Element 98
Check and Clean Air Cleaner Pre Cleaner Bowl 98
Check and Clean Crankcase Breather (Oil Separator) 99
Check and Clean Oil Cooler (Hydraulic System) 100
Maintenance—Every 10 Hours or Daily 101
Check Axle Breathers 101
Check Engine Oil Level 101
Check Hydraulic Tank Oil Level 102
Check Transmission Oil Level 102
Drain Pneumatic Air Reservoirs 104
Check Hydraulic Tank Breather Filter 104
Grease Front Axle Suspension Pivot Pins and Steering Cylinders 104
Grease Oscillation, Articulation Joints and Body Tip Pivot Pins 105
Grease Body Lift Cylinders 106
Grease Walking Beam Pivot Pins 106
Maintenance—Every 250 Hours 107
Check Coolant Level in Radiator 107
Change Engine Oil and Replace Filters 107
Check and Clean Transmission Breather 109
Check Axle Oil Level 109
Clean Axle Breathers 109
Check Final Drive Oil Level 110
Check and Clean Air Conditioner Fresh Air Filter 110
Maintenance—Every 500 Hours 111
Grease Oscillation Drive Shaft Bearing 111
Check Coolant Conditioner in Radiator 112
Replace Hydraulic Tank Breather Filter 113
Adjust Engine Valve Clearance 113
Check Battery, Clean and Tighten Terminals 113
Check Air Intake System 114
Maintenance—Every 1000 Hours 115
Change Transmission Oil and Replace Filter 115
Replace Hydraulic System Oil Return Filters 116
Replace Air Conditioner and Alternator Drive Belts 116
Replace Primary Fuel Filter (Water Separator) 117
Replace Secondary Fuel Filters 118
Replace Pneumatic System Air Dryer Filter 119
Replace Air Conditioner Fresh Air Filter 119
Clean or Replace Air Conditioner Recirculating Filter 120
Maintenance—Every 2000 Hours 121
Change Axle Oil 121
Change Final Drive Oil 121
Change Hydraulic Tank Oil 121
Grease Driveshaft Universal and Slip Joints 122
Adjust Engine Valve Clearance 122
Maintenance—Every 3000 Hours 123
Clean or Replace Fuel Injectors 123
Maintenance—Every 4000 Hours 124
Replace Crankcase Breather (Oil Separator) 124
Maintenance 125
Draining the Cooling System 125
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 127
Do Not Service Injection Nozzles 128
Do Not Adjust Injection Pump 128
Adjusting Alternator Drive Belts 128
Adjusting Air Conditioner Drive Belts 129
Greasing Door Hinges, Battery Box Hinges and Grille Pivot Cap Screws 129
Cleaning Dust Unloader Valve 130
Bleeding Fuel System 130
Replacing Transmission Breather 131
Checking Oil Filler Cap and Seal 131
Checking Steering Cylinder Pins for Free Play 131
Checking Park Brake 132
Bleeding Brake System 132
Checking Wheel Nuts 133
Removing and Installing Wheels 133
Removing and Installing Tire 134
Using Battery Charger 135
Replacing Batteries 135
Checking All Exterior Lights, Reverse Alarm and Horn 136
Replacing Headlights and Front Park Lights 137
Adjusting Headlights 138
Replacing Front Turn Signal Bulb 139
Replacing Tail Lights and Rear Turn Signals 139
Replacing Backup Lights 140
Replacing Indicator Bulbs 141
Replacing Rocker Switch Indicator Bulbs 141
Replacing Dome Light Bulb 142
Checking Hood Components 142
Adjusting Hood Latch 143
Replacing Wiper Blade 144
Do Not Service Control Valves, Cylinders, Pumps or Motors 144
Hardware Torque Specifications 144
Unified Inch Bolt and Screw Torque Values 145
Metric Bolt and Screw Torque Values 146
Additional Metric Cap Screw Torque Values 147
Metric Cap Screw and Nut Torque Values 148
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 149
Check Oil Lines And Fittings 150
Service Recommendations for O Ring Boss Fittings 150
Service Recommendations For Flat Face O Ring Seal Fittings 152
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 153
Service Recommendations for Flared Connections—Straight or Tapered Threads 154
Service Recommendations For Inch Series Four Bolt Flange Fittings 155
Service Recommendations for Metric Series Four Bolt Flange Fitting 156
Welding on Machine 156
Operational Checkout 157
Operational Checkout 157
Visual Checks 157
Operator Station Checks—Key Switch On, Engine Off 169
Operator Station Checks—Engine ON 175
Service Brake Checks 176
Park Brake System Checks 177
Steering System Checks 178
Engine Cooling System Checks 179
Air Intake System Checks 183
Fuel System Checks 184
Engine Speed and Performance Checks 187
Pneumatic System Checks 188
Hydraulic System Checks 189
Seat Checks 191
Miscellaneous Checks 194
Troubleshooting 197
Using Troubleshooting Charts 197
Engine 198
Transmission 201
Axle 202
Wheel 202
Tires 203
Brakes 204
Hydraulic System 204
Instruments and Controls 205
Electrical System 206
Rear Frame and Cab 208
Storage 209
Prepare Machine for Storage 209
Monthly Storage Procedure 210
Machine Numbers 211
Record Product Identification Number (PIN) 211
Record Engine Serial Number 211
Record Transmission Serial Number 211
Front Axle Serial Number 212
Middle Axle Serial Number 212
Rear Axle Serial Number 212
Specifications 213
Articulated Dump Truck Specifications 213
Engine Specifications 215
Travel Speeds 215
Drain and Refill Capacities 215
Crime Prevention Tips 216
Help Prevent Crime 216
Record Construction Identification Numbers 216
Keep Proof of Ownership 216
Park Indoors Out of Sight 217
When Parking Outdoors 217
Reduce Vandalism 217
Report Thefts Immediately 218
Checklists 225
Maintenance and Repair Record Keeping System 225
John Deere Service Keeps You On the Job 229
AT YOUR SERVICE WHEN YOU NEED IT 229
Page Number 5
Section 05 9
Section 06 21
Section 10 27
Section 15 62
Section 20 63
Section 25 64
Section 30 67
Section 35 72
Section 40 75
Section 45 79
Section 50 85
Section 55 93
Section 60 101
Section 65 107
Section 70 111
Section 75 115
Section 80 121
Section 81 123
Section 85 124
Section 90 125
Section 95 157
Section 100 197
Section 105 209
Section 110 211
Section 115 213
Section 120 216

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