John Deere 30G Excavator Operator’s Manual OMT398500X19 – PDF DOWNLOAD

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John Deere 30G Excavator Operator’s Manual OMT398500X19 – PDF DOWNLOAD

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John Deere 30G Excavator Operator’s Manual OMT398500X19 – PDF DOWNLOAD

• P/N: OMT398500X19_73
• Language: English
• Division: Construction
• Product Lines: Excavators
• Publication Type: Operator’s Manuals
• Associated Models: 30G
• Serial Range: 1FF030GX_K265001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 30G Excavator Operator’s Manual OMT398500X19 – PDF DOWNLOAD

Contents 11
Safety—Safety and Operator Conveniences 15
Safety and Operator Convenience Features 15
Safety—General Precautions 17
Recognize Safety Information 17
Follow Safety Instructions 17
Operate Only If Qualified 17
Wear Protective Equipment 18
Avoid Unauthorized Machine Modifications 18
Control Pattern 18
Control Pattern Selector—If Equipped 18
Inspect Machine 19
Stay Clear of Moving Parts 19
Avoid High-Pressure Fluids 19
Avoid High-Pressure Oils 20
Work In Ventilated Area 20
Avoid Static Electricity Risk When Refueling 21
High Debris Applications 21
Prevent Fires, Clean Debris From Machine 22
In Case of Machine Fire 22
Prevent Battery Explosions 23
Handle Chemical Products Safely 23
Handle Starting Fluid Safely 23
Decommissioning — Proper Recycling and Disposal of Fluids and Components 24
Prepare for Emergencies 24
Clean Debris from Machine 25
Add Cab Guarding for Special Uses 25
Safety—Operating Precautions 26
Use Steps and Handholds Correctly 26
Start Only From Operator’s Seat 26
Use and Maintain Seat Belt 26
Prevent Unintended Machine Movement 27
Avoid Work Site Hazards 27
Keep Riders Off Machine 28
Avoid Backover Accidents 28
Avoid Machine Tip Over and Machine Damage 29
Use Special Care When Lifting Objects 29
Use Care When Swinging Machine 30
Operate Boom With Care 30
Avoid Power Lines 30
Inspect and Maintain ROPS 31
Travel Safely 31
Prevent Acid Burns 32
Add and Operate Attachments Safely 32
Safety—Maintenance Precautions 33
Park and Prepare for Service Safely 33
Service Machines Safely 33
Service Cooling System Safely 34
Remove Paint Before Welding or Heating 34
Make Welding Repairs Safely 34
Drive Metal Pins Safely 35
Use Proper Lifting Equipment 35
Safety—Safety Signs and Other Instructions 36
Safety Signs and Other Instructions 36
Operation—Operator’s Station 49
Pedals and Levers 49
Right Console—Cab 49
Right Console—Canopy 50
Key Switch 50
Engine Speed Dial 51
Horn 51
Pilot Shutoff Lever 52
Travel Alarm Cancel Switch 52
Cab Heater and Air Conditioner—If Equipped 53
Operating AM/FM Radio—If Equipped 56
Cab Dome Light—If Equipped 58
12 Volt Auxiliary Power Outlet 58
Door Release Lever—If Equipped 59
Front (Alternative Exit) Window—If Equipped 60
Removing Lower Front Window—If Equipped 61
Fire Extinguisher Mounting Location 61
Alternative Exit Tool—If Equipped 62
Opening Right Side Window—If Equipped 62
Adjusting Operator Seat 63
Operator’s Manual Compartment 63
Operation—Monitor Operation 64
Monitor 64
Monitor Functions 65
Monitor Start-Up 66
Menu 67
Menu—Alarm List 68
Menu—Auto-Shutdown 70
Menu—Clock 71
Menu—Trip 72
Menu—Brightness Adjustment 73
Operation—Operating the Machine 74
Operating in High Altitude 74
Before Starting Work 74
Inspect Machine Daily Before Starting 74
Engine Break-In Period 75
Starting the Engine 75
Starting the Engine in Cold Weather 76
Checking Instruments After Starting 77
Warm-Up Operation 77
Cold Weather Warm-Up 78
Operate Within Machine Limits 78
Digging and Grading Operation 79
Travel Pedals and Levers 80
Control Lever Pattern Operation 81
Control Lever Pattern Conversion 82
Multi-Function Control Lever 83
Boom-Swing Pedal 84
Positioning Auxiliary Line Selector Valve 85
Operating Backfill Blade 86
Operating Tips—Backfill Blade 86
Operating in Water and Mud 87
Driving Up a Steep or Slippery Slope 87
Required Machine Stop Warning 88
Lower Boom With Engine Stopped 90
Parking the Machine 92
Loading Machine for Transport 93
Recovery Procedure 95
Lifting 96
Lifting Machine 97
Maintenance—Machine 98
Required Emission-Related Information 98
Diesel Fuel 98
Diesel Fuel Specifications 98
Lubricity of Diesel Fuel 98
Handling and Storing Diesel Fuel 99
Biodiesel Fuel 100
Testing Diesel Fuel 101
Supplemental Diesel Fuel Additives 101
Fuel Filters 101
Minimizing the Effect of Cold Weather on Diesel Engines 102
Alternative and Synthetic Lubricants 102
Lubricant Storage 103
Mixing of Lubricants 103
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 103
Engine Oil and Filter Service Intervals—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines 104
Oil Filters 104
Hydraulic Oil 105
Travel Gear Case Oil 106
Grease 106
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 107
Water Quality for Mixing with Coolant Concentrate 108
Operating in Warm Temperature Climates 108
Testing Coolant Freeze Point 109
Disposing of Coolant 109
Maintenance—Periodic Maintenance 110
Service Machine at Specified Intervals 110
Check the Hour Meter Regularly 110
Prepare Machine for Maintenance 111
Engine Access Door 112
Open Maintenance Access Doors 113
Tilting Operator’s Station 114
Fuel Tank 118
Check Windshield Washer Fluid Level—If Equipped 119
Hydraulic Breaker and Crusher Attachments 119
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 120
Service Intervals 121
Required Parts 123
Maintenance—As Required 124
Clean Radiator Core and Oil Cooler 124
Check and Clean Air Cleaner Dust Unloader Valve 125
Replace Engine Air Filter 126
Check and Adjust Air Conditioner Belt—If Equipped 127
Check Track Sag—Rubber Track 128
Adjust Track Sag 129
Clean and Tighten Battery Terminals 129
Maintenance—Every 10 Hours or Daily 130
Check Engine Oil Level 130
Check Hydraulic Tank Oil Level 131
Drain Water and Sediment from Fuel Tank Sump 132
Drain Water and Sediment from Primary Fuel Filter and Water Separator 132
Check Engine Coolant Level 133
Check Bucket Teeth 133
Check Seat Belt 134
Lubricate Bucket and Link Pins 134
Lubricate Front End Pin Joints 135
Maintenance—Initial Service—50 Hours 136
Check and Adjust Fan Belt Tension 136
Maintenance—Every 100 Hours 137
Lubricate Bucket and Link Pins 137
Lubricate Front End Pin Joints 138
Check and Adjust Fan Belt Tension 139
Maintenance—Initial Service—250 Hours 140
Replace Hydraulic Tank Oil Filter 140
Maintenance—Every 250 Hours 141
Lubricate Swing Bearing 141
Check Travel Gear Case Oil Level 141
Drain Water and Sediment From Hydraulic Tank 142
Check Hybrid Battery Electrolyte Level—If Equipped 143
Take Engine Oil Sample 144
Maintenance—Every 500 Hours 145
Drain and Refill Engine Oil and Replace Filter 145
Lubricate Front End Pin Joints 146
Lubricate Swing Bearing Gear 147
Lubricate Control Lever Universal Joint 147
Lubricate Blade Pins 148
Replace Primary Fuel Filter and Water Separator 148
Replace Final Fuel Filter 149
Replace Hydraulic Tank Oil Filter 150
Take Fluid Samples 151
Maintenance—Every 1000 Hours 152
Replace Pilot System Oil Filter 152
Drain and Refill Travel Gear Case Oil 154
Check Coolant Condition 154
Check and Adjust Engine Valve Lash 154
Check Starter and Alternator 155
Maintenance—Every 2000 Hours 156
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 156
Drain Cooling System 158
Cooling System Fill and Deaeration Procedure 159
Miscellaneous—Machine 160
Bleed Fuel System 160
Bleed Hydraulic System 161
Clean Cab Fresh Air and Cab Recirculating Air Filters—If Equipped 162
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 162
Do Not Service Control Valves, Cylinders, Pumps, or Motors 162
Precautions for Alternator and Regulator 163
Handling, Checking, and Servicing Batteries Carefully 164
Using Battery Charger 165
Using Booster Batteries—12-Volt System 167
Replacing Battery 167
Welding on Machine 168
Keep Electronic Control Unit Connectors Clean 168
Adding 12-Volt Accessories 168
Replacing Fuses 169
Keep ROPS Installed Properly 170
Clean Machine Regularly 170
Connecting and Disconnecting Auxiliary Lines 171
Replacing Bucket Teeth 173
Replacing Bucket Teeth—TK Series 174
Removing the Bucket 174
Installing Bucket With Quick Coupler 175
Track Sag General Information 176
Rubber Track Care 176
Removing and Installing Rubber Track 177
Hardware Torque Specifications 178
Unified Inch Bolt and Screw Torque Values 179
Metric Bolt and Screw Torque Values 180
Miscellaneous—Operational Checkout 181
Operational Checkout 181
Diagnostic Trouble Code Check 181
Operational Checks—Key Switch Off, Engine Off Checks 181
Operational Checks—Key Switch On, Engine Off Checks 182
Operational Checks—Key Switch On, Engine On Checks 191
Miscellaneous—Troubleshooting 221
Troubleshooting Procedure 221
Engine 222
Electrical System 227
Hydraulic System 230
Miscellaneous—Storage 232
Prepare Machine for Storage 232
Monthly Storage Procedure 233
Miscellaneous—Serial Numbers 234
Record Product Identification Number (PIN) 234
Record Engine Serial Number 234
Keep Proof of Ownership 234
Keep Machines Secure 235
Miscellaneous—Specifications 236
Engine Specifications 236
Drain and Refill Capacities 236
Machine Specifications 237
Working Ranges 239
Lift Capacity—Canopy; Blade on Ground 240
Lift Capacity—Cab; Blade on Ground 241
Machine Design Life 241
Eurasian Economic Union 242
Page Number 11
Section 1-1 15
Section 1-2 17
Section 1-3 26
Section 1-4 33
Section 1-5 36
Section 2-1 49
Section 2-2 64
Section 2-3 74
Section 3-1 98
Section 3-2 110
Section 3-3 124
Section 3-4 130
Section 3-5 136
Section 3-6 137
Section 3-7 140
Section 3-8 141
Section 3-9 145
Section 3-10 152
Section 3-11 156
Section 4-1 160
Section 4-2 181
Section 4-3 221
Section 4-4 232
Section 4-5 234
Section 4-6 236

S.V 04/24