John Deere 310G 310SG & 315SG Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Description

John Deere 310G 310SG & 315SG Backhoe Loader Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

John Deere 310G 310SG & 315SG Backhoe Loader Operator’s Manual – PDF DOWNLOAD

• READ THIS MANUAL carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealer to order.)
• THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it. MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners.
• Metric and inch fasteners may require a specific metric or inch wrench. RIGHT-HAND AND LEFT-HAND sides are determined by facing in the direction of forward travel. WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.) in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen.
• Your dealer also needs these numbers when you order parts. File the identification numbers in a secure place off the machine. WARRANTY is provided as part of John Deere’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer.

TABLE OF CONTENTS:

John Deere 310G 310SG & 315SG Backhoe Loader Operator’s Manual – PDF DOWNLOAD

Contents……………………………………………………………………………. 5
Safety—Safety Features……………………………………………………………. 9
Safety Features………………………………………………………………. 9
Safety—General Precautions………………………………………………………… 10
Recognize Safety Information…………………………………………………… 10
Follow Safety Instructions…………………………………………………….. 10
Operate Only If Qualified……………………………………………………… 11
Wear Protective Equipment……………………………………………………… 11
Avoid Unauthorized Machine Modifications………………………………………… 11
Inspect Machine………………………………………………………………. 12
Stay Clear Of Moving Parts…………………………………………………….. 12
Avoid High-Pressure Fluids…………………………………………………….. 12
Beware Of Exhaust Fumes……………………………………………………….. 13
Prevent Fires………………………………………………………………… 13
Prevent Battery Explosions…………………………………………………….. 13
Handle Chemical Products Safely………………………………………………… 14
Dispose Of Waste Properly……………………………………………………… 14
Prepare For Emergencies……………………………………………………….. 14
Safety—Operating Precautions………………………………………………………. 15
Use Steps And Handholds Correctly………………………………………………. 15
Start Only From Operator’s Seat………………………………………………… 15
Use And Maintain Seat Belt…………………………………………………….. 15
Prevent Unintended Machine Movement…………………………………………….. 16
Prevent Unintended Machine Movement—If Equipped With Pilot Controls………………… 16
Avoid Work Site Hazards……………………………………………………….. 17
Keep Riders Off Machine……………………………………………………….. 17
Avoid Backover Accidents………………………………………………………. 18
Avoid Machine Tipover…………………………………………………………. 18
Add And Operate Attachments Safely……………………………………………… 19
Use Special Care When Operating………………………………………………… 19
Operating Or Traveling On Public Roads………………………………………….. 20
Inspect and Maintain ROPS……………………………………………………… 20
Safety—Maintenance Precautions…………………………………………………….. 21
Park And Prepare For Service Safely…………………………………………….. 21
Service Cooling System Safely………………………………………………….. 21
Remove Paint Before Welding or Heating………………………………………….. 22
Make Welding Repairs Safely……………………………………………………. 22
Drive Metal Pins Safely……………………………………………………….. 23
Safety—Safety Signs………………………………………………………………. 24
Safety Signs (S.N. 910056—919463)………………………………………………. 24
Safety Signs (S.N. 919464—)……………………………………………………. 26
Operation—Operator’s Station………………………………………………………. 28
Pedals and Levers…………………………………………………………….. 28
Pedals and Levers—If Equipped With Pilot Controls………………………………… 28
Display Monitor Functions……………………………………………………… 29
Right-Side Console Functions…………………………………………………… 32
Controls—Steering Console……………………………………………………… 35
Pilot Control Enable/Disable Switch—If Equipped………………………………….. 36
Pattern Select Switch—If Equipped (S.N. 910056—919463)……………………………. 36
Horn Button………………………………………………………………….. 37
Defroster, Heater, and Air Conditioner Controls—If Equipped……………………….. 38
Side Windows—Secondary Exits…………………………………………………… 39
Rear Windows…………………………………………………………………. 39
Adjusting Seat……………………………………………………………….. 40
Seat Belt……………………………………………………………………. 42
Steering Wheel Tilt Lever—If Equipped…………………………………………… 42
Operation—Operating The Machine……………………………………………………. 43
Inspect Machine Daily Before Starting…………………………………………… 43
Check Instruments Before Starting………………………………………………. 44
Starting the Engine…………………………………………………………… 45
Starting Fluid—Cold Weather Start Aid—If Equipped………………………………… 47
Using Booster Batteries—12-Volt System………………………………………….. 49
Using Coolant Heater—If Equipped……………………………………………….. 50
Warm-Up……………………………………………………………………… 50
Cold Weather Warm-Up………………………………………………………….. 51
Ride Control Operation—If Equipped……………………………………………… 52
Pilot Control Operation—If Equipped…………………………………………….. 53
Driving the Machine…………………………………………………………… 54
Operating Stabilizers…………………………………………………………. 57
Operating Boom Lock—310G, 310SG………………………………………………… 58
Operating Boom Lock—315SG……………………………………………………… 59
Operating Swing Lock………………………………………………………….. 60
Operating Backhoe—John Deere Two-Lever Controls………………………………….. 61
Operating Backhoe—Excavator Two-Lever Controls…………………………………… 62
Operating Backhoe—John Deere Pilot Controls……………………………………… 63
Operating Backhoe—Excavator Pilot Controls………………………………………. 64
Side-Shifting the Backhoe Boom—315SG……………………………………………. 65
Operating Extendible Dipperstick—If Equipped…………………………………….. 66
Operating Extendible Dipperstick Lock—If Equipped………………………………… 67
Operating Backhoe Auxiliary Hydraulic Functions—If Equipped……………………….. 68
Operating Loader……………………………………………………………… 69
Operating Differential Lock……………………………………………………. 70
Operating Mechanical Front Wheel Drive (MFWD)—If Equipped…………………………. 71
Lifting……………………………………………………………………… 72
Parking the Machine…………………………………………………………… 73
Loading Machine on a Trailer…………………………………………………… 75
Towing………………………………………………………………………. 76
Maintenance—Machine………………………………………………………………. 78
Diesel Fuel………………………………………………………………….. 78
Low Sulfur Diesel Fuel Conditioner……………………………………………… 78
Dieselscan Fuel Analysis………………………………………………………. 79
Handling and Storing Diesel Fuel……………………………………………….. 79
Alternative and Synthetic Lubricants……………………………………………. 80
Diesel Engine Break-In Oil…………………………………………………….. 80
Diesel Engine Oil…………………………………………………………….. 81
Transmission, Hydraulic, Axles, and Mechanical Front Wheel Drive Oil……………….. 82
Grease………………………………………………………………………. 83
Grease For Extendible Dipperstick, Sideshift Frame, And Stabilizer Leg Wear Strips…… 83
Diesel Engine Coolant…………………………………………………………. 84
Maintenance—Periodic Maintenance…………………………………………………… 85
Service Your Machine at Specified Intervals……………………………………… 85
Check Hour Meter Regularly…………………………………………………….. 85
Prepare Machine for Maintenance………………………………………………… 86
Loader Boom Service Lock………………………………………………………. 86
Opening and Closing Engine Hood………………………………………………… 87
Fuel Tank……………………………………………………………………. 87
Maintenance And Repair Record Keeping System…………………………………….. 88
OILSCAN PLUS®, COOLSCAN PLUS®, DIESELSCAN, and 3-Way Coolant Test Kit………………. 89
Service Intervals…………………………………………………………….. 90
Required Parts……………………………………………………………….. 92
Maintenance—As Required…………………………………………………………… 93
Inspect Loader Boom Service Lock……………………………………………….. 93
Check and Adjust Boom Lock-310G, 310SG………………………………………….. 93
Check Tire Pressure…………………………………………………………… 94
Tire Inflation Pressures………………………………………………………. 95
Check Wheel Fasteners…………………………………………………………. 96
Clean Cab Air Filters…………………………………………………………. 97
Inspect and Clean Hydraulic Reservoir Fill Screen………………………………… 98
Drain Fuel Tank Water and Sediment……………………………………………… 98
Clean Engine Air Cleaner Dust Unloader Valve…………………………………….. 99
Clean or Replace Air Cleaner Elements……………………………………………100
Inspect Belt………………………………………………………………….101
Grease MFWD Drive Shaft Splines—If Equipped………………………………………101
Grease Sideshift Rails—315SG……………………………………………………101
Grease Stabilizer Leg Wear Strips—315SG………………………………………….102
Grease Extendible Dipperstick Side Rails—If Equipped………………………………102
Grease Extendable Dipperstick Backhoes—If Equipped………………………………..103
Grease Front Wheel Bearings—Non-Powered (S.N.—911129)……………………………..103
Grease Front Wheel Bearings—Non-Powered (S.N. 911130—)…………………………….104
Maintenance—Every 10 Hours or Daily…………………………………………………105
Checking Hydraulic Reservoir Oil Level…………………………………………..105
Check Engine Oil Level…………………………………………………………106
Check Coolant Level……………………………………………………………107
Grease Loader Pivots…………………………………………………………..108
Grease 4-in-1 Bucket Pivots—If Equipped………………………………………….109
Grease Stabilizer Pivots and Cylinder Pins……………………………………….109
Grease Backhoe Linkage, Pivots, and Cylinder Rod Ends……………………………..110
Grease Non-Powered Front Axle and Steering Pivots (S.N.—911129)…………………….112
Grease Non-Powered Front Axle and Steering Pivots (S.N. 911130—)……………………113
Grease MFWD Front Axle and Universal Joints—If Equipped……………………………114
Maintenance—After First 100 Hours…………………………………………………..115
Change Engine Break-In Oil And Replace Filter…………………………………….115
Replace Transmission Oil Filter…………………………………………………116
Maintenance—Every 250 Hours………………………………………………………..117
Check MFWD Planetary Housing Oil—If Equipped……………………………………..117
Check MFWD Axle Oil Level—If Equipped……………………………………………117
Check Battery Electrolyte Level and Terminals…………………………………….118
Check Rear Axle Oil Level………………………………………………………120
Check Transmission Oil Level……………………………………………………120
Maintenance—Every 500 Hours………………………………………………………..121
Check Coolant and Add Conditioner……………………………………………….121
Check Air Intake Hose………………………………………………………….122
Replace Hydraulic Oil Filter……………………………………………………122
Check Boom-to-Dipperstick Pin Bolt Torque………………………………………..122
Replace Hydraulic Reservoir Breather…………………………………………….123
Change Engine Oil and Replace Filter…………………………………………….124
Replace Final Fuel Filter………………………………………………………125
Maintenance—Every 1000 Hours……………………………………………………….126
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S.N.—911129)………………126
Clean, Pack, and Adjust Front Wheel Bearings—Non-Powered (S.N. 911130—)……………..128
Change MFWD Front Wheel Planetary Housing Oil—If Equipped………………………….129
Change MFWD Front Axle Housing Oil—If Equipped……………………………………130
Clean Engine Crankcase Ventilation Tube………………………………………….130
Change Transmission and Torque Converter Oil and Replace Filter…………………….131
Change Rear Axle Oil…………………………………………………………..132
Replace Pilot Control Filter……………………………………………………133
Check Engine Speed…………………………………………………………….133
Change Hydraulic Reservoir Oil………………………………………………….134
Replace Engine Air Cleaner Elements……………………………………………..135
Maintenance—Every 2000 Hours……………………………………………………….136
Adjust Engine Valve Lash (Clearance)…………………………………………….136
Miscellaneous—Machine……………………………………………………………..137
External Service Brake Inspection……………………………………………….137
Inspecting And Cleaning Dusty Secondary And Primary Element………………………..138
Check Receiver-Dryer—If Equipped………………………………………………..139
Checking Coolant Hoses and Radiator……………………………………………..139
Draining the Cooling System…………………………………………………….140
Filling the Cooling System……………………………………………………..141
Do Not Service Or Adjust Injection Nozzles Or Injection Pump……………………….141
Replace Engine Torsional Damper…………………………………………………142
Draining Fuel Filter Sediment…………………………………………………..142
Precautions for Alternator and Regulator…………………………………………142
Handling, Checking And Servicing Batteries Carefully………………………………143
Replacing Batteries……………………………………………………………144
Removing Batteries…………………………………………………………….145
Replacing Fuses……………………………………………………………….146
Remove and Install Halogen Bulb…………………………………………………148
Checking Neutral Start System…………………………………………………..148
Changing Loader Buckets………………………………………………………..149
Reversing Stabilizer Feet—310G, 310SG……………………………………………150
Changing Sideshift Backhoe Stabilizer Feet—315SG………………………………….150
Adding Liquid Ballast to Front Tires—310G………………………………………..151
Adding Liquid Ballast to Front Tires—310SG and 315SG………………………………151
Welding on Machine…………………………………………………………….152
Checking Ride Control Accumulator—If Equipped…………………………………….153
Discharge Ride Control System Hydraulic Pressure—If Equipped……………………….154
Discharge Pilot Control System Hydraulic Pressure—If Equipped………………………155
Lowering Boom Without Electrical Power—For Machines With Pilot Controls……………..156
Check Park Brake………………………………………………………………157
Bleeding Service Brakes………………………………………………………..158
Service Recommendations For STC®1 Fittings……………………………………….160
Check and Adjust Engine Speed Control Linkage…………………………………….161
Adjusting Speed Control Lever Tension (S.N.—913416)……………………………….162
Adjusting Speed Control Lever Tension (S.N. 913417—)………………………………163
Adjusting Pilot Control Wrist Rest —If Equipped…………………………………..163
Checking and Adjusting Toe-In (S.N.—911129)………………………………………164
Checking and Adjusting Toe-In (S.N. 911130—)……………………………………..165
Installing Teeth on Backhoe Bucket………………………………………………166
Do Not Service Control Valves, Cylinders, Pumps or Motors………………………….166
Hardware Torque Specifications………………………………………………….167
Keep ROPS Installed Properly……………………………………………………167
Unified Inch Bolt and Cap Screw Torque Values…………………………………….168
Metric Bolt and Cap Screw Torque Values………………………………………….169
Miscellaneous—Operational Checkout………………………………………………….170
Operational Checkout Procedure………………………………………………….170
Gauge and Indicator Check With Engine Off………………………………………..170
…………………………………………………………………………….170
FNR, Neutral Start Circuit and Reverse Warning Alarm Checks………………………..171
…………………………………………………………………………….171
…………………………………………………………………………….171
…………………………………………………………………………….171
…………………………………………………………………………….171
Park Brake, Indicator Light, and Engine Speed Control Linkage Checks………………..172
…………………………………………………………………………….172
…………………………………………………………………………….172
Brake System Checks……………………………………………………………172
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Steering System Checks…………………………………………………………174
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Hydraulic System Checks………………………………………………………..174
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Pilot Control Operation Checks—If Equipped……………………………………….180
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Check Operation Of Accessories (Engine Stopped)…………………………………..182
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Cab Component Checks…………………………………………………………..182
…………………………………………………………………………….183
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Miscellaneous Checks…………………………………………………………..183
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Miscellaneous—Troubleshooting………………………………………………………186
Troubleshooting Procedure………………………………………………………186
Engine……………………………………………………………………….187
Electrical System……………………………………………………………..191
Gauges and Indicators………………………………………………………….194
Hydraulic System………………………………………………………………197
Transmission………………………………………………………………….199
Miscellaneous—Storage……………………………………………………………..200
Prepare Machine For Storage…………………………………………………….200
Miscellaneous—Machine Numbers………………………………………………………201
Record Product Identification Number (PIN)……………………………………….201
Record Engine Serial Number…………………………………………………….201
Record Transmission Serial Number—Manual Shift……………………………………201
Record Transmission Serial Number—Powershift—(310SG, 315SG) ……………………….201
Record Rear Axle Housing Serial Number…………………………………………..202
Record (MFWD) Front Axle Housing Serial Number—If Equipped…………………………202
Miscellaneous—Specifications……………………………………………………….203
Travel Speeds…………………………………………………………………203
Backhoe Loader Drain and Refill Capacities……………………………………….204
310G Specifications……………………………………………………………205
310G Backhoe Loader Dimensions………………………………………………….206
310G Backhoe Loader……………………………………………………………211
310G Backhoe Loader Weight……………………………………………………..212
310G Buckets………………………………………………………………….212
310G Backhoe Loader Lifting Capacities—Standard Dipperstick………………………..213
310G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)……………214
310G Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)…………….215
310SG and 315SG Specifications………………………………………………….216
310SG and 315SG Backhoe Loader Dimensions………………………………………..217
310SG and 315SG Backhoe Loader………………………………………………….222
310SG and 315SG Backhoe Loader Weight……………………………………………222
310SG, 315SG Buckets…………………………………………………………..223
310SG And 315SG Backhoe Loader Lifting Capacities—Standard Dipperstick………………224
310SG And 315SG Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)….225
310SG And 315SG Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)…..226
Miscellaneous—Crime Prevention Tips…………………………………………………227
Help Prevent Crime…………………………………………………………….227
Record Construction Identification Numbers……………………………………….227
Keep Proof of Ownership………………………………………………………..227
Park Indoors Out of Sight………………………………………………………227
When Parking Outdoors………………………………………………………….228
Reduce Vandalism………………………………………………………………228
Report Thefts Immediately………………………………………………………229

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JOHN DEERE 310G 310SG & 315SG BACKHOE LOADER OPERATOR’S MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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