John Deere 3154G Forestry Excavator Operator’s Manual OMT351628X19 PDF

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John Deere 3154G Forestry Excavator Operator’s Manual OMT351628X19 – PDF DOWNLOAD

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John Deere 3154G Forestry Excavator Operator’s Manual OMT351628X19 – PDF DOWNLOAD

• P/N: OMT351628X19_23
• Language: English
• Division: Forestry
• Product Lines: Forestry Excavator
• Publication Type: Operator’s Manuals
• Associated Models: 3154G
• Serial: 1FF3154G_ _D310001

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 3154G Forestry Excavator Operator’s Manual OMT351628X19 – PDF DOWNLOAD

Contents 31
Safety—Safety and Operator Conveniences 35
Safety and Operator Convenience Features 35
Safety—General Precautions 37
Recognize Safety Information 37
Follow Safety Instructions 37
Prepare for Emergencies 37
Operate Only If Qualified 38
Wear Protective Equipment 38
Protect Against Noise 38
Avoid Unauthorized Machine Modifications 38
Control Pattern 39
Control Pattern Selector—If Equipped 39
Inspect Machine 39
Stay Clear of Moving Parts 39
Avoid High-Pressure Fluids 39
Avoid High-Pressure Oils 40
Work In Ventilated Area 40
Avoid Static Electricity Risk When Refueling 41
Prevent Fires, Clean Debris From Machine 42
In Case of Machine Fire 42
Clean Debris from Machine 43
Prevent Battery Explosions 43
Handle Chemical Products Safely 43
Handle Starting Fluid Safely 44
Decommissioning — Proper Recycling and Disposal of Fluids and Components 44
Add Cab Guarding for Special Uses 44
Safety—Operating Precautions 45
Use Steps and Handholds Correctly 45
Start Only From Operator’s Seat 45
Use and Maintain Seat Belt 45
Heated and Ventilated Operator’s Seat 46
Prevent Unintended Machine Movement 46
Avoid Work Site Hazards 47
Keep Riders Off Machine 47
Avoid Backover Accidents 48
Avoid Machine Tip Over and Machine Damage 48
Avoid Power Lines 49
Inspect and Maintain ROPS 49
Keep the Operator Protective Structure (OPS) in Place 49
Operate Boom With Care 50
Operating on Slopes 50
Use Special Care When Lifting Objects 50
Use Care When Swinging Machine 50
Travel Safely 51
Prevent Acid Burns 51
Add and Operate Attachments Safely 51
Safety—Maintenance Precautions 52
Park and Prepare for Service Safely 52
Service Machines Safely 52
Service Cooling System Safely 53
Remove Paint Before Welding or Heating 53
Make Welding Repairs Safely 53
Drive Metal Pins Safely 54
Use Proper Lifting Equipment 54
Safety—Safety Signs and Other Instructions 55
Safety Signs and Other Instructions 55
Operation—Operator’s Station 79
Pedals, Levers, and Panels 79
Switch Panel 79
Switch Panel Functions 80
Rear Panel 81
Horn Button 82
Power Boost Button 82
Pilot Shutoff Lever 83
Left Console 83
Travel Alarm and Travel Alarm Cancel Switch 84
Cab Dome Light Switch 84
Reversing Fan Switch—If Equipped 84
Max Speed Program Switch—If Equipped 85
Hydraulic Oil Tank Pressure Vent Switch—If Equipped 86
Right Console 87
Service and Access Lights Switch—If Equipped 88
Service ADVISOR™ Remote (SAR) Switch 89
USB Charge Port—If Equipped 90
Attachment Combo Switch—If Equipped 91
Cab Heater and Air Conditioner 92
Selecting Display Between Celsius and Fahrenheit 93
Operating the AM/FM Radio 94
Satellite Radio—If Equipped 96
Hydraulic Oil Level Alarm—If Equipped 98
Fire Extinguisher Mounting Location 99
Alternative Exit 99
Adjusting the Air Suspension Seat 101
Adjusting the Mechanical Suspension Seat—If Equipped 105
Adjusting Pilot Control Lever Console Height 105
Adjusting Pull-Down Sunshades—If Equipped 106
Side Monitor—If Equipped 107
Operation—Monitor Operation 108
Monitor 108
Monitor Functions 109
Monitor Start-Up 110
Main Menu 111
Main Menu—Alarm List 112
Main Menu—Air Conditioner 117
Main Menu—Radio 119
Main Menu—Setting Menu 120
Main Menu—Setting Menu—Date and Time 121
Main Menu—Setting Menu—Attachment Name Input 121
Main Menu—Setting Menu—Auto-Shutdown 122
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning 122
Main Menu—Setting Menu—Sub Meter Selection 122
Main Menu—Setting Menu—Rear View Camera Monitor 123
Main Menu—Setting Menu—Display Item Selection 124
Main Menu—Setting Menu—Brightness Adjustment 124
Main Menu—Setting Menu—Language 124
Main Menu—Setting Menu—Unit Selection 125
Main Menu—Setting Menu—Main Menu Sequence Change 125
Main Menu—Information Menu 126
Main Menu—Information Menu—Operation 127
Main Menu—Information Menu—Maintenance 128
Main Menu—Information Menu—Troubleshooting 128
Main Menu—Information Menu—Monitoring 129
Operation—Operating the Machine 130
Before Starting Work 130
Operator Ability 130
Inspect Machine Daily Before Starting 131
Battery Disconnect Switch 132
Engine Break-In Period 132
Starting Engine 133
Cold Weather Start Aid 134
Cold Weather Warm-Up 136
Operate Within Machine Limits 137
Travel Pedals and Levers 137
Control Levers 138
Attachment Combo Control Levers—If Equipped 139
Service ADVISOR™ Remote (SAR) Software Delivery Process 140
Service ADVISOR™ Remote (SAR) Operation 141
Operating in Water and Mud 142
Driving Up a Steep or Slippery Slope 143
Lifting 144
Lower Boom With Engine Stopped 145
Parking the Machine 146
Loading Machine for Transport 147
Towing-Recovery Procedure 149
Machine Retrieval 149
Lifting the Machine 150
Maintenance—Machine 151
Required Emission-Related Information 151
Diesel Fuel 151
Lubricity of Diesel Fuel 152
Handling and Storing Diesel Fuel 152
Biodiesel Fuel 153
Testing Diesel Fuel 154
Supplemental Diesel Fuel Additives 154
Fuel Filters 154
Minimizing the Effect of Cold Weather on Diesel Engines 155
Alternative and Synthetic Lubricants 156
Mixing of Lubricants 156
Lubricant Storage 156
Diesel Engine Break-In™ Oil— Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 157
Diesel Engine Oil — Tier 3 and Stage IIIA 158
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 159
Diesel Engine Oil Service Interval for Operation at High Altitude 160
Oil Filters 160
Hydraulic Oil 161
Swing Gear Case and Travel Gear Case Oils 162
Pump Drive Gear Case Oil 162
Enclosure Door and Cab Tilt Oil 163
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 163
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 164
Water Quality for Mixing with Coolant Concentrate 165
Operating in Warm Temperature Climates 165
Testing Coolant Freeze Point 166
Disposing of Coolant 166
Maintenance—Periodic Maintenance 167
Service Machine at Specified Intervals 167
Check the Hour Meter Regularly 167
Prepare Machine for Maintenance 168
Open Access Doors for Service 169
Open Engine Cover for Service 170
Cab Tilting Procedure—Rear Entry Cab Only 171
Enclosure Door Manual Operation 172
Fuel Tank 173
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 173
Service Intervals 174
Required Parts 176
Maintenance—As Required 178
Remove and Clean Fuel Tank Inlet Screen 178
Drain Water and Sediment From Fuel Tank Sump 178
Clean Cab Fresh Air and Cab Recirculating Air Filters 179
Check and Adjust Track Sag 183
Clean Rear Camera Lens—If Equipped 184
Clean Radiator Air Inlet Screens 185
Clean Auxiliary Hydraulic Cooler Screen—If Equipped 186
Lubricate Door Hinges 186
Clean and Tighten Battery Terminals 187
Maintenance—Every 10 Hours or Daily 188
Check Engine Oil Level 188
Check Engine Coolant Level 189
Check Hydraulic Tank Oil Level 190
Lubricate Front End Pin Joints 193
Lubricate Working Tool Pivots 194
Maintenance—Every 50 Hours or Weekly 195
Drain Primary Fuel Filter and Water Separator 195
Drain Final Fuel Filter 195
Drain Auxiliary Fuel Filter and Water Separator—If Equipped 196
Lubricate Swing Bearing 196
Maintenance—Every 100 Hours 197
Inspect and Re-Torque Track Hardware 197
Maintenance—Every 250 Hours 198
Check Swing Gear Case Oil Level 198
Drain Water and Sediment From Hydraulic Tank 198
Check Pump Drive Gear Case Oil Level 200
Check Hybrid Battery Electrolyte Level—If Equipped 201
Check Travel Gear Case Oil Level 203
Inspect Air Conditioner V-Belt 203
Take Engine Oil Sample 204
Maintenance—Every 500 Hours 205
Lubricate Swing Bearing Gear 205
Replace Primary Fuel Filter and Water Separator 206
Replace Final Fuel Filter 207
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 208
Check Air Intake Hoses 209
Drain and Refill Engine Oil and Replace Filter 210
Check Enclosure Door and Cab Tilt Oil Level 211
Take Fluid Samples 212
Maintenance—Every 1000 Hours 213
Drain and Refill Swing Gear Case Oil 213
Replace Hydraulic Tank Oil Filter 214
Replace Pilot Oil Filter 216
Inspect Serpentine Belt 218
Drain and Refill Pump Drive Gear Case Oil 218
Remove and Clean Open Crankcase Ventilation (OCV) Hose 219
Replace Air Cleaner Elements 220
Replace Air Cleaner Dust Unloader Valve 221
Replace Fuel Tank Breather 221
Check Coolant Condition 222
Maintenance—Every 2000 Hours 223
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 223
Check and Adjust Engine Valve Lash 225
Drain and Refill Travel Gear Case Oil 226
Maintenance—Every 4000 Hours 227
Replace Engine Crankshaft Damper 227
Maintenance—Every 5000 Hours 228
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 228
Replace Hydraulic Tank Cap Breather Element 231
Drain and Refill Enclosure Door and Cab Tilt Oil 232
Maintenance—Every 6000 Hours 234
Drain Cooling System 234
Cooling System Fill and Deaeration Procedure 236
Miscellaneous—Machine 237
Clean Machine Regularly 237
Bleed Fuel System 237
Bleed Hydraulic System 238
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 239
Check Windshield Washer Fluid Level—If Equipped 240
Inspect and Clean Polycarbonate Windows 241
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 242
Do Not Service Control Valves, Cylinders, Pumps, or Motors 242
Precautions for Alternator and Regulator 242
Handling, Checking, and Servicing Batteries Carefully 243
Using Battery Charger 244
Using Booster Batteries—24-Volt System 246
Replacing Batteries 246
Welding On Machine 247
Keep Electronic Control Unit Connectors Clean 247
Adding 12-Volt Accessories 247
JDLink™ Machine Monitoring System (MMS)—If Equipped 248
Replacing Fuses 249
Fluid Sampling Test Ports—If Equipped 250
Keep ROPS Installed Properly 250
Tool Mounting Provisions—If Equipped 251
Replacing Bucket Teeth 252
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 253
Replacing Bucket Teeth—TK Series 254
Removing the Bucket 254
Inspect Seat Belt 255
Replacing Seat Belt 256
Track Sag General Information 256
Check Track Shoe Hardware 257
Hardware Torque Specifications 257
Unified Inch Bolt and Screw Torque Values 258
Metric Bolt and Screw Torque Values 259
Miscellaneous—Operational Checkout 260
Operational Checkout 260
Diagnostic Trouble Code Check 260
Operational Checks—Key Switch Off, Engine Off Checks 260
Operational Checks—Key Switch On, Engine Off Checks 263
Operational Checks—Key Switch On, Engine On Checks 272
Miscellaneous—Troubleshooting 304
Troubleshooting Procedure 304
Engine 305
Hydraulic System 310
Front Attachments Electrical Controls 312
Electrical System 313
Software Update 315
Miscellaneous—Storage 316
Prepare Machine for Storage 316
Monthly Storage Procedure 317
Miscellaneous—Machine Numbers 318
Record Product Identification Number (PIN) 318
Record Engine Serial Number 318
Record Travel Motor Serial Numbers 319
Record Swing Motor Serial Number 319
Record Hydraulic Pump Serial Number 319
Keep Proof of Ownership 320
Keep Machines Secure 320
Miscellaneous—Specifications 321
Engine Specifications 321
Drain and Refill Capacities 322
Machine Specifications 323
Working Ranges 328
Lift Capacity—Undercarriage: 2690 mm (8 ft 10 in) 330
Lift Capacity—Undercarriage: 2920 mm (9 ft 7 in) 331
Lift Capacity—XD Undercarriage: 2920 mm (9 ft 7 in) 332
Lift Capacity—XDLC Undercarriage: 2920 mm (9 ft 7 in) 333
Eurasian Economic Union 334
Machine Design Life 334
Page Number 31
Section 1-1 35
Section 1-2 37
Section 1-3 45
Section 1-4 52
Section 1-5 55
Section 2-1 79
Section 2-2 108
Section 2-3 130
Section 3-1 151
Section 3-2 167
Section 3-3 178
Section 3-4 188
Section 3-5 195
Section 3-6 197
Section 3-7 198
Section 3-8 205
Section 3-9 213
Section 3-10 223
Section 3-11 227
Section 3-12 228
Section 3-13 234
Section 4-1 237
Section 4-2 260
Section 4-3 304
Section 4-4 316
Section 4-5 318
Section 4-6 321

S.V 04/24