John Deere 335D & 437D LOG LOADERS Operator’s Manual OMT247282 PDF

Description

John Deere 335D & 437D KNUCKLEBOOM LOG LOADERS Operator’s Manual OMT247282 – PDF DOWNLOAD

• Product Number (P/N): OMT247282_24
• Language: English
• Division: Construction
• Series: D SERIES
• Product Lines: Knuckleboom Loader
• Publication Type: Operator’s Manuals
• Associated Models: 335D, 437D
• Serial:
  • PIN: 1T0335DX__C184061—
  • PIN: —1T0437DX__C254106

TABLE OF CONTENTS:

John Deere 335D & 437D KNUCKLEBOOM LOG LOADERS Operator’s Manual OMT247282 – PDF DOWNLOAD

335D & 437D KNUCKLEBOOM LOG LOADERS 1
Introduction 2
Foreword 2
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 3
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 5
Required Emission-Related Information 11
Technical Information Feedback Form 11
Contents 13
Safety—Safety and Operator Conveniences 17
Safety and Operator Convenience Features 17
Safety—General Precautions 18
Recognize Safety Information 18
Follow Safety Instructions 18
Operate Only If Qualified 18
Wear Protective Equipment 19
Avoid Unauthorized Machine Modifications 19
Inspect Machine 19
Stay Clear of Moving Parts 19
Handle Starting Fluid Safely 20
Avoid High-Pressure Oils 20
Avoid High-Pressure Fluids 21
Work In Ventilated Area 21
Prevent Fires 22
In Case of Machine Fire 22
Prevent Battery Explosions 22
Handle Chemical Products Safely 23
Decommissioning — Proper Recycling and Disposal of Fluids and Components 23
Prepare for Emergencies 24
Clean Debris from Machine 24
Safety—Operating Precautions 25
Use Steps and Handholds Correctly 25
Start Only From Operator’s Seat 25
Use and Maintain Seat Belt 25
Prevent Unintended Machine Movement 25
Avoid Work Site Hazards 26
Use Special Care When Operating Loader 26
Keep Riders Off Machine 26
Avoid Machine Tip Over 27
Use Care When Swinging Machine 27
Operate Hoist (Boom) With Care 28
Avoid Power Lines 28
Add and Operate Attachments Safely 28
Inspect and Maintain FOPS/OFPS 29
Saw Chain Hazard 30
Safety—Maintenance Precautions 31
Park and Prepare for Service Safely 31
Service Machines Safely 31
Service Cooling System Safely 32
Remove Paint Before Welding or Heating 32
Make Welding Repairs Safely 32
Drive Metal Pins Safely 33
Safety—Safety Signs 34
Replace Safety Signs 34
Safety Signs 35
Operation—Operator’s Station 36
Operator’s Controls and Instruments 36
Key Switch 37
Engine Speed Dial 37
Horn Buttons 38
Switches 38
Swing Control Pedal 39
Joysticks 39
Dome Light 41
Adjusting Mechanical Suspension Seat 42
Adjusting Air Suspension Seat—If Equipped 43
Pilot Reset Switch 43
Air Conditioner / Heater Controls 44
12 Volt Outlets 44
AM/FM Stereo CD Player 45
CB/2-Way Radio Mounting Plate and Storage Shelf 45
Fuses and Circuit Breakers 46
Secondary Exit Tool 48
Fire Extinguisher Location 48
Floor Mat 49
Rear Pull Down Shade—If Equipped 49
Operation—Operating the Machine 50
Optional Attachments 50
Pre-Start Checks 51
Engine Break-In Period 51
Normal Engine Starting 51
Cold Weather Warm-Up 52
Stopping the Engine 52
Stabilizers Raise/Lower 52
Upperstructure Rotation 53
Hoist (Boom) Raise/Lower 53
Stick (Jib) Raise/Lower 54
Grapple Open/Close 54
Grapple Rotate 55
Transporting the Log Loader 55
Manual Lowering of Hoist (Boom)—335D Only 56
Manual Lowering of Hoist (Boom)—437D Only 57
Operation—Monitor Operation 59
Standard Display Monitor (SDM) 59
Standard Display Monitor (SDM) Functions 60
Standard Display Monitor (SDM)—Main Menu 61
Standard Display Monitor (SDM)—Main Menu—Codes 61
Standard Display Monitor (SDM)—Main Menu—Diagnostics 61
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Engine 62
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Monitor 62
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Software 62
Standard Display Monitor (SDM)—Main Menu—Monitor 62
Standard Display Monitor (SDM)—Main Menu—Monitor—Units 62
Standard Display Monitor (SDM)—Main Menu—Monitor—Language 63
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast 63
Standard Display Monitor (SDM)—Main Menu—Auto Idle 63
Standard Display Monitor (SDM)—Main Menu—Job Timer 63
Maintenance—Machine 64
Diesel Engine Break-In™ Oil 64
Swing Gear Case Oil 64
Hydraulic Oil 65
Diesel Fuel 66
Lubricity of Diesel Fuel 67
Handling and Storing Diesel Fuel 67
Biodiesel Fuel 68
Testing Diesel Fuel 69
Low Sulfur Diesel Fuel Conditioner 69
Minimizing the Effect of Cold Weather on Diesel Engines 70
Diesel Engine Oil 71
Diesel Engine Oil and Filter Service Intervals 72
Multipurpose Extreme Pressure (EP) Grease 72
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 73
Drain Intervals for Diesel Engine Coolant 74
John Deere COOL-GARD™ II Coolant Extender 74
Supplemental Coolant Additives 74
Operating in Warm Temperature Climates 75
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 75
Testing Diesel Engine Coolant 76
Lubricant Storage 76
Alternative and Synthetic Lubricants 76
Mixing of Lubricants 77
Checking Windows Regularly 77
Maintenance—Periodic Maintenance 78
Service Your Machine at Specified Intervals 78
Check the Hour Meter Regularly 78
Prepare Machine for Maintenance 78
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 78
Fuel Tank 79
Periodic Maintenance Table 80
Maintenance—As Required 82
Check/Change Fresh Air Filter 82
Check/Change Cab Recirculation Air Filter 82
Clean Engine Air Filters and Dust Valve 83
Check Coolant 84
Maintenance—Every 10 Hours or Daily 85
Lubricate Grapple Rotator and Pins 85
Lubricate Hoist (Boom), Stick (Jib) and Cylinder Pivots 86
Check Windshield Washer Fluid Level 87
Lubricate Swing Bearing and Pinion 87
Check Hydraulic Oil Level 88
Check and Clean Radiator and Oil Cooler Fins 88
Check Engine Coolant Level 89
Check Engine Oil Level 89
Check and Drain Fuel/Water Separator 90
Check Swing Gear Case Oil Level 91
Lubricate Stabilizer and Stabilizer Cylinder Pins 91
Check Fire Extinguisher 92
Maintenance—Every 100 Hours 93
Lubricate Rotary Manifold 93
Maintenance—Initial Service – 250 Hours 94
Drain and Refill Engine Oil and Replace Filter 94
Drain and Refill Swing Gear Case Oil 95
Maintenance—Every 250 Hours 96
Take Engine Oil Sample 96
Maintenance—Every 500 Hours 97
Drain and Refill Engine Oil and Replace Filter 97
Check Engine Fan Belt 98
Replace Water Separator 98
Replace Final Fuel Filter 99
Check Swing Bearing Mounting Cap Screws 100
Check Battery Electrolyte Level 100
Take Fluid Samples 101
Maintenance—Every 1000 Hours 102
Replace Engine Air Filters 102
Check Coolant 102
Replace Pilot Filter 103
Drain and Refill Swing Gear Case Oil 103
Lubricate Swing Gear Case 103
Replace Hydraulic Oil Return Filters 104
Maintenance—Every 2000 Hours 105
Drain and Refill Hydraulic Oil 105
Replace Hydraulic Tank Breather Filter 106
Clean Case Drain Return Screen 106
Check Engine Valve Clearance 107
Maintenance—Every 4000 Hours 108
Replace Engine Crankshaft Dampener 108
Maintenance—Every 6000 Hours 109
Drain, Flush, and Refill Cooling System 109
Miscellaneous—Machine 110
Installation of Knuckleboom Log Loader on Trailer 110
Cooling System Pressure Test 110
Drain Water and Sediment from Fuel Tank 111
Fuel System Bleeding 111
Battery Disconnect Switch 113
Using Battery Charger 114
Using Booster Batteries—12-Volt System 116
Rear Lights Package—If Equipped 116
JDLink™ Machine Monitoring System (MMS)—If Equipped 116
Clean External Surfaces and Engine Compartment 117
Check and Clean Shroud 117
Inspecting and Cleaning Windows 118
Check Swing Gear Case Mounting Cap Screw Torque 118
Check Pump Mounting Cap Screw Torque 119
Check Engine Mounting Cap Screw Torque 119
Check Boom Pin Nut and Cylinder Pin Retaining Cap Screw Torque 119
Check Stabilizer Pin Nut and Cylinder Pin Retaining Cap Screw Torque 121
Check Heel Mounting Cap Screw Torque 121
Fluid Sampling Test Ports—If Equipped 122
Miscellaneous—Operational Checkout 123
Operational Checkout 123
Miscellaneous—Troubleshooting 154
Troubleshooting Procedure 154
Engine 155
Battery 159
Hydraulic System 160
Air Conditioning System 161
Heater System 161
Miscellaneous—Storage 162
Prepare Machine for Storage 162
Monthly Storage Procedure 163
Miscellaneous—Serial Numbers 165
Model and Serial Number Record 165
Keep Proof of Ownership 165
Keep Machines Secure 165
Miscellaneous—Specifications 166
Machine Specifications 166
Engine Specifications 169
Drain and Refill Capacities 169
Conversion Table for Pressures 170
Page Number 17
Section 1-1 17
Section 1-2 18
Section 1-3 25
Section 1-4 31
Section 1-5 34
Section 2-1 36
Section 2-2 50
Section 2-3 59
Section 3-1 64
Section 3-2 78
Section 3-3 82
Section 3-4 85
Section 3-5 93
Section 3-6 94
Section 3-7 96
Section 3-8 97
Section 3-9 102
Section 3-10 105
Section 3-11 108
Section 3-12 109
Section 4-1 110
Section 4-2 123
Section 4-3 154
Section 4-4 162
Section 4-5 165
Section 4-6 166

S.V 04/24