John Deere 370E, 410E & 460E Dump Truck Operator’s Manual OMT284806 PDF

Description

John Deere 370E, 410E & 460E Articulated Dump Truck Operator’s Manual OMT284806 – PDF DOWNLOAD

• P/N: OMT284806_24
• Language: English
• Division: Construction
• Product Lines: Articulated Dump Trucks
• Publication Type: Operator’s Manuals
• Associated Models: 370E, 410E, 460E
• Serials:
  • 1DW370E___C634583—668586
  • 1DW410E___C634583—668586
  • 1DW460E___C634583—668586

TABLE OF CONTENTS:

John Deere 370E, 410E & 460E Articulated Dump Truck Operator’s Manual OMT284806 – PDF DOWNLOAD

370E, 410E and 460E Articulated Dump Truck 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Conformity Marking 4
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 5
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 7
Required Emission-Related Information 13
FCC Notifications to User 13
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 14
Technical Information Feedback Form 18
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Recognize Safety Information 24
Follow Safety Instructions 24
Operate Only If Qualified 24
Wear Protective Equipment 25
Avoid Unauthorized Machine Modifications 25
Inspect Machine 25
Stay Clear of Moving Parts 25
Avoid High-Pressure Fluids 26
Avoid High-Pressure Oils 26
Work In Ventilated Area 27
Prevent Fires, Clean Debris From Machine 27
Prevent Battery Explosions 28
Handle Chemical Products Safely 28
Decommissioning — Proper Recycling and Disposal of Fluids and Components 29
Prepare for Emergencies 29
Clean Debris from Machine 30
Safety—Operating Precautions 31
Use Steps and Handholds Correctly 31
Start Only From Operator’s Seat 31
Use and Maintain Seat Belt 31
Prevent Unintended Machine Movement 32
Avoid Work Site Hazards 32
Keep Riders Off Machine 33
Avoid Backover Accidents 33
Avoid Machine Tip Over 33
Operating on Slopes 34
Operating in Water and Mud 34
Operating or Traveling On Public Roads 34
Inspect and Maintain ROPS 35
Add and Operate Attachments Safely 35
Safety—Maintenance Precautions 36
Park and Prepare for Service Safely 36
Service Cooling System Safely 36
Remove Paint Before Welding or Heating 37
Make Welding Repairs Safely 37
Drive Metal Pins Safely 37
Service Tires Safely 38
Safety—Safety Signs 39
Replace Safety Signs 39
Safety Signs 39
Operation—Operator’s Station 46
Operator Controls 46
Operator Control Functions 48
Rear View Monitor—If Equipped 49
Sealed Switch Module (SSM) 50
CAN Monitor Unit (CMU) 54
CAN Monitor Unit (CMU) Functions 55
Radio Controls—If Equipped 57
Steering Column Lever 57
Operator Seat and Instructional Seat 58
Battery Disconnect Switch and Battery Circuit Breakers 59
Miscellaneous Equipment 59
Fire Extinguisher 61
Operation—Operating the Machine 62
Before Starting Work 62
Inspect Machine Daily Before Starting 62
Engine Break-In Period 62
Starting Engine 63
Stopping Engine 65
Engine Block Heater—If Equipped 65
Replace Start Aid Can—If Equipped 66
Parking the Machine 66
Warming Hydraulic System 67
Driving Machine 68
Steering Machine 68
Shifting the Transmission 69
Using Gear Hold and Gear Range 71
Using Operator Speed Control 72
Using Differential Lock 72
Slowing and Stopping the Machine 75
Operating on a Hill 76
Off-Road Operation 77
Loading and Unloading Dump Body 78
Dump Body Manual Lowering and Bin Tip Circuit Pressure Relieving Procedure 78
Dump Body Control 79
Using Onboard Weighing (OBW) System 80
Machine Light Operation 83
Freeing Stuck Machine 85
Towing the Machine 86
Removing Drive Shafts for Towing-Recovery 87
Mechanically Releasing Park Brake 87
Lifting the Machine 89
Loading and Unloading Machine From Trailer 90
Lock All Compartments 92
Operation—Monitor Operation 93
CAN Monitor Unit (CMU)—Default Display Screen 93
CAN Monitor Unit (CMU)—Main Menu 95
CAN Monitor Unit (CMU)—Main Menu—Operation 95
CAN Monitor Unit (CMU)—Main Menu—Operation—Trip Counters 95
CAN Monitor Unit (CMU)—Main Menu—Operation—Tire Information 96
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits 96
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits—Operator Height Limit 96
CAN Monitor Unit (CMU)—Main Menu—Operation—Site Limits—Owner Limits 97
CAN Monitor Unit (CMU)—Main Menu—Operation—Job Timer 98
CAN Monitor Unit (CMU)—Main Menu—Operation—Reverse Fans 98
CAN Monitor Unit (CMU)—Main Menu—Operation—Body Heat 98
CAN Monitor Unit (CMU)—Main Menu—Operation—Secondary Steer Test 99
CAN Monitor Unit (CMU)—Main Menu—Diagnostics 99
CAN Monitor Unit (CMU)—Main Menu—Diagnostics—Codes 99
CAN Monitor Unit (CMU)—Main Menu—Diagnostics—Part Info 100
CAN Monitor Unit (CMU)—Main Menu—Setup 100
CAN Monitor Unit (CMU)—Main Menu—Setup—Monitor 100
CAN Monitor Unit (CMU)—Main Menu—Setup—Stairwell Light Timer 100
CAN Monitor Unit (CMU)—Main Menu—Setup—Service Light Timer 100
CAN Monitor Unit (CMU)—Main Menu—Setup—Wiper Delay Time 101
CAN Monitor Unit (CMU)—Main Menu—Setup—Fan Reverse Reminder 101
CAN Monitor Unit (CMU)—Main Menu—Setup—Software Delivery 101
CAN Monitor Unit (CMU)—Main Menu—Setup—Software Delivery—Software Update 102
CAN Monitor Unit (CMU)—Main Menu—Setup—Software Delivery—Delivery Settings 103
CAN Monitor Unit (CMU)—Main Menu—Security 103
CAN Monitor Unit (CMU)—Main Menu—Security—Security Settings 104
CAN Monitor Unit (CMU)—Main Menu—Security—Delayed Logout 104
CAN Monitor Unit (CMU)—Main Menu—Security—Manage Operator PINs 104
CAN Monitor Unit (CMU)—Main Menu—Security—Manage Transport PIN 105
CAN Monitor Unit (CMU)—Main Menu—Security—Change Owner PIN 105
CAN Monitor Unit (CMU)—Main Menu—Owner Login 106
Maintenance—Machine 107
Alternative and Synthetic Lubricants 107
Hydraulic Oil 108
Transmission Oil 109
Grease 109
Axle and Final Drive Oil 110
Lubricant Storage 110
Mixing of Lubricants 110
Diesel Fuel 111
Lubricity of Diesel Fuel 112
Handling and Storing Diesel Fuel 112
Biodiesel Fuel 113
Testing Diesel Fuel 114
Minimizing the Effect of Cold Weather on Diesel Engines 115
Diesel Engine Break-In™ Oil 116
Diesel Engine Oil—Tier 2 and Stage II Engines 116
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 117
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 118
Drain Intervals for Diesel Engine Coolant 119
John Deere COOL-GARD™ II Coolant Extender 119
Supplemental Coolant Additives 119
Operating in Warm Temperature Climates 120
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 120
Testing Diesel Engine Coolant 121
Disposing of Coolant 121
Maintenance—Periodic Maintenance 122
Service Your Machine at Specified Intervals 122
Check the Hour Meter Regularly 122
Prepare Machine for Maintenance 122
Fuel Tank 123
Installation and Removal of Dump Body Locking Bar 123
Install Articulation Locking Bar 124
Tilt Cab 125
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 127
Service Intervals 128
Required Parts 129
Maintenance Legend 130
Maintenance—As Required 131
Inspect Tires, Check Pressure 131
Check Wheel Bolt Torque 133
Check Service Brake Pad Wear 134
Service Engine Air Intake System 135
Inspect Serpentine Belt 135
Clean Cooler Cores 138
Check Coolant 139
Lubricate Engine-to-Transmission Drive Shaft Sliding Joint 140
Check Rear View Camera 140
Check Windshield Washer Fluid Level 141
Drain Fuel Filters (Water Separators) 141
Check and Clean or Replace Cab Air Filter 142
Run Transmission Clutch Calibration 142
Maintenance—Every 10 Hours or Daily 143
Check Engine Coolant Level 143
Check Engine Oil Level 144
Check Hydraulic Oil Level 144
Check Transmission Oil Level 145
Maintenance—Every 50 Hours 146
Lubricate Articulation Joint, Oscillation Joint, and Through Drive Bearing 146
Lubricate Greaseable Steering Cylinder Pins—If Equipped 146
Maintenance—Initial Service—500 Hours 148
Replace Axle Oil Filters 148
Maintenance—Every 500 Hours 149
Check Battery Electrolyte Level and Terminals 149
Take Fluid Samples 151
Check Axle Oil Levels 151
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 153
Drain and Refill Engine Oil and Replace Filter 154
Change Engine Oil (Quick Service—If Equipped) and Replace Filter 155
Replace Fuel Tank Breather Filter—If Equipped with Fast Fill 155
Replace Primary Fuel Filter (Water Separator) 156
Replace Auxiliary Fuel Filter (Water Separator) 156
Replace Final Fuel Filter 157
Check Park Brake Pad Wear and Lubricate Linkage 157
Maintenance—Every 1000 Hours 158
Check and Adjust Dump Body Shock Pads 158
Check Coolant 159
Replace Axle Oil Filters 160
Maintenance—Every 2000 Hours 161
Drain and Refill Transmission Oil and Replace Filters 161
Change Transmission Oil (Quick Service—If Equipped) 162
Replace Transmission Oil Filters 163
Run Transmission Clutch Calibration 163
Drain and Refill Axle Oil 164
Lubricate Axle Seals 167
Clean Axle Pump Suction Screen 168
Clean and Inspect Axle Breathers 168
Adjust Engine Valve Clearance (Lash) 169
Replace Fuel Tank Breather Filter 169
Maintenance—Every 4000 Hours 170
Clean Hydraulic Pump Case Drain In-Line Screen 170
Clean Hydraulic Fan Drive Case Drain In-Line Screens 170
Clean Hydraulic System Fill Strainer 172
Replace Hydraulic System Return Filter 173
Drain and Refill Hydraulic Oil 174
Change Hydraulic Oil (Quick Service—If Equipped) 175
Replace Hydraulic Tank Breather 176
Replace Engine Air Cleaner Elements 177
Clean Axle Pump Case Drain Screen 177
Maintenance—Every 6000 Hours 179
Drain, Flush, and Refill Engine Cooling System 179
Drain, Flush, and Refill Engine Cooling System (Quick Service—If Equipped) 180
Inspect Driveline Torsional Coupler 181
Miscellaneous—Machine 182
Bleed Fuel System 182
Secondary Steering 182
Lubricate Hinges 182
Fluid Sampling Test Ports 183
Do Not Service Control Valves, Cylinders, Pumps, or Motors 185
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 185
Precautions for Alternator and Regulator 186
Handling, Checking and Servicing Batteries Carefully 187
Using Battery Charger 188
Using Booster Batteries—24-Volt System 189
Remove and Replace Batteries 190
Welding On Machine 191
Welding Near Electronic Control Units 191
Keep Electronic Control Unit Connectors Clean 192
Fuse and Relay Compartment 193
JDLink Machine Monitoring System (MMS)—If Equipped 194
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 194
Replace Tail and Brake Light and Rear Turn Signal 195
Replace Backup Light and Work Light—If Equipped 195
Replace License Plate Light Bulb—If Equipped 195
Replace Dome Light Bulb 196
Clean the Machine Regularly 196
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 197
Metric Cap Screw and Nut Torque Values 198
Unified Inch Bolt and Screw Torque Values 199
Metric Bolt and Screw Torque Values 200
Miscellaneous—Operational Checkout 201
Operational Checkout 201
Miscellaneous—Troubleshooting 220
Troubleshooting Procedure 220
Engine 221
Transmission 224
Axle 226
Tires 226
Brakes 227
Hydraulic System 227
Electrical System 228
Rear Frame and Cab 229
Miscellaneous—Storage 230
Prepare Machine for Storage 230
Monthly Storage Procedure 231
Miscellaneous—Serial Numbers 232
Record Product Identification Number (PIN) 232
Record Engine Serial Number 232
Record Transmission Serial Number 233
Record Front Axle Serial Number 233
Record Middle Axle Serial Number 234
Record Rear Axle Serial Number 234
Keep Proof of Ownership 234
Keep Machines Secure 235
Miscellaneous—Specifications 236
370E, 410E, and 460E Engine Specifications 236
370E, 410E, and 460E Travel Speeds 237
370E, 410E, and 460E Drain and Refill Capacities 239
370E Articulated Dump Truck Specifications 240
410E Articulated Dump Truck Specifications 244
460E Articulated Dump Truck Specifications 247
Page Number 23
Section 1-1 23
Section 1-2 24
Section 1-3 31
Section 1-4 36
Section 1-5 39
Section 2-1 46
Section 2-2 62
Section 2-3 93
Section 3-1 107
Section 3-2 122
Section 3-3 131
Section 3-4 143
Section 3-5 146
Section 3-6 148
Section 3-7 149
Section 3-8 158
Section 3-9 161
Section 3-10 170
Section 3-11 179
Section 4-1 182
Section 4-2 201
Section 4-3 220
Section 4-4 230
Section 4-5 232
Section 4-6 236

S.V 04/24