John Deere 370E, 410E & 460E Dump Truck Operation Manual PDF

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John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

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John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

P/N: OMT329825X19_22
Language: English
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: 370E, 410E, 460E
Series: 0
Serial:
PIN: 1DW370E_ _ _F668588—708124
PIN: 1DW410E_ _ _F668589—708124
PIN: 1DW460E_ _ _F668587—708124
For complete service information also see: T329824X19, PC11353, PC11354, PC11355

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 370E, 410E & 460E Articulated Dump Trucks Operator’s Manual – PDF DOWNLOAD

Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Fluids 34
Avoid High-Pressure Oils 34
Work In Ventilated Area 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires 36
Handle Chemical Products Safely 36
Handle Starting Fluid Safely 37
In Case of Machine Fire 37
Prevent Battery Explosions 37
High Debris Applications 38
Clean Debris from Machine 38
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Exhaust Filter Ash Handling and Disposal 39
Prepare for Emergencies 39
Add Cab Guarding for Special Uses 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Prevent Unintended Machine Movement 41
Avoid Work Site Hazards 42
Keep Riders Off Machine 42
Prevent Acid Burns 43
Avoid Backover Accidents 43
Avoid Machine Tip Over 44
Avoid Power Lines 44
Operating on Slopes 44
Operating in Water and Mud 45
Operating or Traveling On Public Roads 45
Inspect and Maintain ROPS 45
Travel Safely 46
Add and Operate Attachments Safely 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 48
Drive Metal Pins Safely 49
Service Tires Safely 49
Use Proper Lifting Equipment 49
Clean Exhaust Filter Safely 50
Safety—Safety Signs 51
Safety Signs and Other Instructions 51
Operation—Operator’s Station 58
Operator Controls 58
Operator Control Functions 59
Sealed Switch Module (SSM) 60
Primary Display Unit (PDU) 63
Primary Display Unit (PDU) Functions 64
Steering Column Lever 69
Pedals 70
Operator Seat and Instructional Seat 71
Cab Door Release 72
Cab Door Stop Adjustment 72
Opening Side Window/Alternative Exit 73
Opening Rear Side Window 73
Radio—If Equipped 74
Rear View Monitor—If Equipped 76
12-Volt Auxiliary Power Outlet 77
Fire Extinguisher Mounting Location 77
Operation—Operating the Machine 78
Before Starting Work 78
Inspect Machine Daily Before Starting 78
Engine Break-In Period 78
Starting Engine 79
Stopping Engine 81
Exhaust Filter 82
Selective Catalytic Reduction (SCR) System Overview 84
Qualified Emergency Use — SCR Override Option 86
Service ADVISOR™ Remote (SAR) Software Delivery Process 87
Engine Block Heater—If Equipped 87
Cold Weather Warm-up 88
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 89
Replace Start Aid Can—If Equipped 91
Parking the Machine 92
Battery Disconnect Switch and Battery Circuit Breakers 92
Warming Hydraulic System 93
Air Conditioner and Heater Operation 93
Driving Machine 95
Required Machine Stop Warning 95
Steering Machine 96
Shifting the Transmission 97
Using Gear Hold and Gear Range 99
Using Operator Speed Control 99
Using Differential Lock 100
Slowing and Stopping the Machine 102
Operating on a Hill 103
Off-Road Operation 104
Loading and Unloading Dump Body 105
Dump Body Manual Lowering and Bin Tip Circuit Pressure Relieving Procedure 105
Dump Body Control 106
Using Onboard Weighing (OBW) System—If Equipped 108
Machine Light Operation 109
Freeing Stuck Machine 111
Towing the Machine 112
Removing Drive Shafts for Towing-Recovery 113
Mechanically Releasing Park Brake 114
Lifting the Machine 115
Loading and Unloading Machine From Trailer 117
Lock All Compartments 119
Operation—Monitor Operation 120
Aftertreatment Indicators Overview 120
Primary Display Unit (PDU) Display 121
Primary Display Unit (PDU) Display Messages 122
Information—Machine Settings 123
Information—Operator Training 123
Main Menu 124
Operation—Job Timer 124
Operation—Exhaust Filter 125
Operation—Exhaust Filter Auto Cleaning 125
Operation—Exhaust Filter Parked Cleaning 126
Operation—Exhaust Filter Emergency Override 127
Operation—Trip Counters 127
Operation—Life Counters 127
Operation—Reverse Fan—If Equipped 128
Diagnostics—Codes 128
Diagnostics—Controller ID 129
Diagnostics—Machine ID 129
Diagnostics—Software Delivery 130
Diagnostics—Battery Monitor 130
Diagnostics—Tire Sensors—If Equipped 131
Setup—Monitor 132
Setup—Antitheft/Security 133
Setup—Operator Settings 134
Setup—Test and Setup 134
Maintenance—Machine 135
Required Emission-Related Information 135
Alternative and Synthetic Lubricants 135
Hydraulic Oil 136
Transmission Oil 137
Grease 137
Axle and Final Drive Oil 138
Lubricant Storage 138
Mixing of Lubricants 138
Diesel Fuel 139
Diesel Fuel Specifications 139
Lubricity of Diesel Fuel 140
Handling and Storing Diesel Fuel 140
Biodiesel Fuel 141
Testing Diesel Fuel 142
Supplemental Diesel Fuel Additives 142
Fuel Filters 142
Minimizing the Effect of Cold Weather on Diesel Engines 143
Diesel Exhaust Fluid (DEF) — For Use In Selective Catalytic Reduction Equipped Engines 144
Refilling Diesel Exhaust Fluid (DEF) Tank 145
Testing Diesel Exhaust Fluid (DEF) 146
Storing Diesel Exhaust Fluid (DEF) 146
Disposal of Diesel Exhaust Fluid (DEF) 147
John Deere Break-In™ Plus Engine Oil 147
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 148
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 149
Diesel Engine Oil Service Interval for Operation at High Altitude 149
Oil Filters 150
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 151
Water Quality for Mixing with Coolant Concentrate 152
Operating in Warm Temperature Climates 152
Testing Coolant Freeze Point 153
Disposing of Coolant 153
Maintenance—Periodic Maintenance 154
Service Machine at Specified Intervals 154
Check the Hour Meter Regularly 154
Fuel Tank 155
Prepare Machine for Maintenance 155
Installation and Removal of Dump Body Locking Bar 156
Install Articulation Locking Bar 157
Tilt Cab 158
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 160
Service Intervals 161
Required Parts 163
Maintenance—As Required 165
Inspect Tires and Check Pressure 165
Check Wheel Bolt Torque 166
Check Service Brake Disc Wear 167
Check Engine Air Cleaner Elements 168
Inspect Serpentine Belt 169
Clean Cooler Cores 170
Drain Primary and Auxiliary Fuel Filters with Water Separator 171
Check Windshield Washer Fluid Level 171
Check Cab Air Filters 172
Inspect Steering Cylinder Seals 173
Lubricate Engine-to-Transmission Drive Shaft Sliding Joint 174
Check Rear Camera 174
Service Exhaust Filter 175
Clean and Tighten Battery Terminals 175
Maintenance—Every 10 Hours or Daily 176
Check Coolant Level 176
Check Engine Oil Level 177
Check Hydraulic System Oil Level 177
Check Transmission Oil Level 178
Maintenance—Every 50 Hours 179
Lubricate Articulation Joint, Oscillation Joint, and Through Drive Bearing 179
Lubricate Greaseable Steering Cylinder Pins—If Equipped 180
Maintenance—Every 250 Hours 181
Take Engine Oil Sample 181
Maintenance—Initial Service—500 Hours 182
Replace Axle Oil Filters 182
Run Transmission Clutch Calibration 182
Maintenance—Every 500 Hours 183
Check Hybrid Battery Electrolyte Level—If Equipped 183
Take Fluid Samples 184
Check Air Intake Hoses and Charge Air Cooler Tube Couplings 185
Drain and Refill Engine Oil and Replace Filter 186
Drain and Refill Engine Oil (Quick Service—If Equipped) and Replace Filter 187
Replace Fuel Tank Breather—If Equipped with Fast Fill 187
Replace Primary Fuel Filter with Water Separator 188
Replace Auxiliary Fuel Filter with Water Separator—If Equipped 188
Replace Final Fuel Filter 189
Check Park Brake Pad Wear and Lubricate Linkage 189
Maintenance—Every 1000 Hours 190
Check and Adjust Dump Body Shock Pads 190
Check Coolant Condition 191
Replace Axle Oil Filters 192
Check Axle Oil Levels 193
Maintenance—Every 2000 Hours 195
Drain and Refill Axle Oil 195
Lubricate Axle Seals 198
Clean and Inspect Axle Breathers 199
Check and Adjust Engine Valve Lash 199
Replace Fuel Tank Breather Filter 199
Clean Axle Pump Suction Screen 200
Drain and Refill Transmission Oil and Replace Filters 201
Drain and Refill Transmission Oil (Quick Service—If Equipped) 202
Replace Transmission Oil Filters 203
Run Transmission Clutch Calibration 203
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S N —678200) 203
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S N 678201— ) 203
Clean Diesel Exhaust Fluid (DEF) Tank (S N —XXXXXX) 203
Access Diesel Exhaust Fluid (DEF) Dosing Unit 204
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 204
Maintenance—Every 4000 Hours 205
Clean Hydraulic Pump Case Drain In-Line Screen 205
Clean Hydraulic Fan Drive Case Drain In-Line Screens 206
Clean Hydraulic System Fill Strainer 207
Replace Hydraulic System Return Filter 208
Drain and Refill Hydraulic Oil 209
Drain and Refill Hydraulic Oil (Quick Service—If Equipped) 210
Replace Hydraulic Tank Breather 211
Clean Axle Pump Case Drain Screen 212
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter 213
Maintenance—Every 6000 Hours 214
Drain and Refill Engine Cooling System 214
Drain and Refill Engine Cooling System (Quick Service)—If Equipped 215
Inspect Driveline Torsional Coupler 215
Miscellaneous—Machine 216
Bleed Fuel System 216
Secondary Steering 216
Lubricate Hinges 217
Verified Anchor Point Information 217
Fluid Sampling Test Ports 217
Do Not Service Control Valves, Cylinders, Pumps, or Motors 219
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 219
Precautions for Alternator and Regulator 220
Handling, Checking, and Servicing Batteries Carefully 221
Using Battery Charger 222
Using Booster Batteries—24-Volt System 223
Remove and Install Batteries 224
Replacing Batteries 225
Welding on Machine 226
Keep Electronic Control Unit Connectors Clean 226
Replacing Fuses 227
JDLink™ Machine Monitoring System (MMS)—If Equipped 229
Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb 230
Replace Tail and Brake Light and Rear Turn Signal 231
Replace Backup Light and Work Light—If Equipped 231
Replace License Plate Light Bulb—If Equipped 231
Replace Dome Light Bulb 232
Hardware Torque Specifications 232
Unified Inch Bolt and Screw Torque Values 233
Metric Bolt and Screw Torque Values 234
Miscellaneous—Operational Checkout 235
Operational Checkout 235
Diagnostic Trouble Code Check 235
Operational Checks—Ignition OFF, Engine OFF Checks 235
Operational Checks—Ignition ON, Engine OFF Checks 237
Operational Checks—Ignition ON, Engine ON Checks 239
Miscellaneous—Troubleshooting 246
Troubleshooting Procedure 246
Engine 247
Transmission 252
Axle 254
Tires 255
Brakes 255
Hydraulic System 256
Electrical System 257
Rear Frame and Cab 258
Miscellaneous—Storage 259
Prepare Machine for Storage 259
Monthly Storage Procedure 260
Preparing Engine for Long-Term Storage 261
Removing Engine from Long-Term Storage 262
Miscellaneous—Serial Numbers 263
Record Product Identification Number (PIN) 263
Record Engine Serial Number 263
Record Transmission Serial Number 263
Record Front Axle Serial Number 264
Record Middle Axle Serial Number 264
Record Rear Axle Serial Number 264
Keep Proof of Ownership 264
Keep Machines Secure 265
Miscellaneous—Specifications 266
370E, 410E, and 460E Engine Specifications 266
370E Machine Dimensions 268
410E Machine Dimensions 272
460E Machine Dimensions 276
370E Machine Specifications 279
410E Machine Specifications 280
460E Machine Specifications 281
370E, 410E, and 460E Travel Speeds 282
Drain and Refill Capacities 284
Eurasian Economic Union 284
Machine Design Life 285
Page Number 25
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 51
Section 2-1 58
Section 2-2 78
Section 2-3 120
Section 3-1 135
Section 3-2 154
Section 3-3 165
Section 3-4 176
Section 3-5 179
Section 3-6 181
Section 3-7 182
Section 3-8 183
Section 3-9 190
Section 3-10 195
Section 3-11 205
Section 3-12 214
Section 4-1 216
Section 4-2 235
Section 4-3 246
Section 4-4 259
Section 4-5 263
Section 4-6 266

S.V 04/24