John Deere 4.5 L SDMO Diesel Engines Operator’s Manual PDF

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John Deere 4.5 L SDMO Diesel Engines (PowerTech™ M) Operator’s Manual OMDZ105870 – PDF DOWNLOAD

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John Deere 4.5 L SDMO Diesel Engines (PowerTech™ M) Operator’s Manual OMDZ105870 – PDF DOWNLOAD

P/N: OMDZ105870_61
Language: English
Division: Construction
Product Lines: Engines
Publication Type: Operator’s Manuals
Associated Models: 4.5L, 4045, 4045HF280
Series: POWERTECH™ M

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 4.5 L SDMO Diesel Engines (PowerTech™ M) Operator’s Manual OMDZ105870 – PDF DOWNLOAD

Contents 9
Record Keeping 11
Engine Serial Number Plate 11
Record Engine Serial Number 11
Engine Option Codes 12
Record Fuel Injection Pump Information 14
Safety 15
Recognize Safety Information 15
Understand Signal Words 15
Follow Safety Instructions 15
Replace Safety Signs 16
California Proposition 65 Warning 16
Illuminate Work Area Safely 16
Work in Clean Area 16
Use Proper Tools 17
Live With Safety 17
Prevent Machine Runaway 17
Handle Fuel Safely—Avoid Fires 18
Prepare for Emergencies 18
Handle Starting Fluid Safely 18
In Case of Fire 19
Handle Fluids Safely—Avoid Fires 19
Avoid Static Electricity Risk When Refueling 20
Service Machines Safely 20
Wear Protective Clothing 20
Protect Against Noise 21
Handling Batteries Safely 21
Prevent Acid Burns 22
Stay Clear of Rotating Drivelines 22
Install All Guards 23
Practice Safe Maintenance 23
Remove Paint Before Welding or Heating 24
Avoid Heating Near Pressurized Fluid Lines 24
Avoid High-Pressure Fluids 24
Do Not Open High-Pressure Fuel System 25
Protect Against High Pressure Spray 25
Prevent Battery Explosions 25
Avoid Hot Exhaust 26
Work In Ventilated Area 26
Service Cooling System Safely 26
Decommissioning — Proper Recycling and Disposal of Fluids and Components 27
Fuels, Lubricants, and Coolant 28
Diesel Fuel Sulfur Content for PowerTech Engines without Aftertreatment System 28
Diesel Fuel 29
Supplemental Diesel Fuel Additives 30
Lubricity of Diesel Fuel 30
Handling and Storing Diesel Fuel 30
Biodiesel Fuel 31
Testing Diesel Fuel 32
Fuel Filters 32
Minimizing the Effect of Cold Weather on Diesel Engines 33
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III 34
Diesel Engine Oil — Tier 3 and Stage IIIA 35
Engine Oil and Filter Service Intervals 36
Mixing of Lubricants 36
Alternative and Synthetic Lubricants 37
Lubricant Storage 37
Oil Filters 37
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 38
Water Quality for Mixing with Coolant Concentrate 39
Operating in Warm Temperature Climates 39
Testing Coolant Freeze Point 40
Disposing of Coolant 40
Engine Operation 41
PV101 Instrument Panels 41
PV101 Diagnostic Gauge — Using 43
PV101 Diagnostic Gauge — Main Menu 44
PV101 Diagnostic Gauge — Essential Menus 45
DG14 Diagnostic Gauge — Using 45
DG14 Diagnostic Gauge — Main Menu 46
DG14 Diagnostic Gauge — Essential Menus 47
PV480 Instrument Panel 48
PV480 Diagnostic Gauge — Using 49
PV480 Diagnostic Gauge — Main Menu 50
PV480 Diagnostic Gauge — Essential Menus 51
Normal Engine Operation 52
Break-In Service 52
Auxiliary Gear Drive Limitations 54
Generator Set (Standby) Power Units 54
Starting The Engine 54
Cold Weather Starting 55
Warming Engine 56
Avoid Excessive Engine Idling 56
Stopping the Engine 57
Using a Booster Battery or Charger 58
Changing Generator Set Frequency 58
Lubrication and Maintenance 59
Required Emission-Related Information 59
Observe Service Intervals 59
Use Correct Fuels, Lubricants, and Coolant 59
Lubrication and Maintenance Service Interval Chart 60
Lubrication & Maintenance — Daily 61
Daily Prestarting Checks 61
Lubrication & Maintenance — 750 Hours/12 Months 65
Servicing Fire Extinguisher 65
Checking Engine Mounts 65
Servicing Battery 66
Manual Belt Tensioner Adjustment 68
Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method For Engines Without Auxiliary Drive) 69
Changing Engine Oil and Replacing Filter 71
Checking Crankcase Vent System 73
Checking Air Intake System 75
Replacing Fuel Filter Elements 76
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner) 78
Checking Engine Electrical Ground Connections 79
Checking Cooling System 80
Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes 81
Testing Diesel Engine Coolant 82
Pressure Testing Cooling System 83
Checking and Adjusting Engine Speeds 84
Lubrication & Maintenance — 2250 Hours/24 Months 85
Adjusting Variable Speed (Droop) — Generator Set Engines Only 85
Flushing and Refilling Cooling System 86
Testing Thermostats Opening Temperature 88
Check and Adjust Valve Clearance 103
Service As Required 108
Additional Service Information 108
Do Not Modify Fuel System 108
Adding Coolant 109
Pre-Start Cleaning Guide 110
Replacing Single Stage Air Cleaner 111
Replacing Axial Seal Air Cleaner Filter Element 112
Replacing Radial Seal Air Cleaner Filter Element 114
Replacing Fan and Alternator Belts 115
Checking Fuses 116
Checking Air Compressors (If Equipped) 116
Bleeding the Fuel System 117
Troubleshooting 119
General Troubleshooting Information 119
Precautions for Electrical System When Steam Cleaning Engine 119
Engine Troubleshooting 120
Storage 126
Engine Storage Guidelines 126
Preparing Engine for Long-Term Storage 126
Removing Engine from Long Term Storage 127
Specifications 128
General OEM Engine Specifications 128
Engine Power Ratings And Fuel System Specifications 129
Engine Crankcase Oil Fill Quantities 129
Unified Inch Bolt and Screw Torque Values 130
Metric Bolt and Screw Torque Values 131
Lubrication and Maintenance Records 132
Using Lubrication and Maintenance Records 132
Daily (Prestarting) Service 132
750 Hours/12 Months Service 132
2250 Hours/24 Months Service 133
Service as Required 134
Warranty 135
John Deere Warranty in OEM Applications 135
Emissions Control System Certification Label 138
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 139
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 141
John Deere Service Literature Available 149
Technical Information 149
Page Number 9
Section 01 11
Section 05 15
Section 10 28
Section 15 41
Section 20 59
Section 25 61
Section 30 65
Section 35 85
Section 40 108
Section 45 119
Section 50 126
Section 55 128
Section 60 132
Section 65 135
Section 70 149

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