John Deere 4.5L OEM Engines (PowerTech™ EWS\EWL) Operator’s Manual PDF

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John Deere 4.5L OEM Diesel Engines (PowerTech™ EWS\EWL) Operator’s Manual – PDF DOWNLOAD

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John Deere 4.5L OEM Diesel Engines (PowerTech™ EWS\EWL) Operator’s Manual – PDF DOWNLOAD

• P/N: OMDZ116261_22
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 4.5L, 4045
• Series: POWERTECH
• Serial: FINAL TIER 4/STAGE IV (POWERTECH EWS)

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 4.5L OEM Diesel Engines (PowerTech™ EWS\EWL) Operator’s Manual – PDF DOWNLOAD

Contents 11
Record Keeping 15
Record Engine Serial Number 15
Engine Option Codes 16
Record Aftertreatment Serial Numbers 18
Record High-Pressure Fuel Pump Model Number 18
Record ECU Serial Number 19
Safety 20
Recognize Safety Information 20
Understand Signal Words 20
Follow Safety Instructions 20
Replace Safety Signs 21
California Proposition 65 Warning 21
Illuminate Work Area Safely 21
Work in Clean Area 21
Use Proper Tools 22
Live With Safety 22
Prevent Machine Runaway 22
Handle Fuel Safely—Avoid Fires 23
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
In Case of Fire 24
Handle Fluids Safely—Avoid Fires 24
Avoid Static Electricity Risk When Refueling 25
Service Machines Safely 25
Wear Protective Clothing 25
Protect Against Noise 26
Handling Batteries Safely 26
Prevent Acid Burns 27
Stay Clear of Rotating Drivelines 27
Install All Guards 28
Practice Safe Maintenance 28
Remove Paint Before Welding or Heating 29
Avoid Heating Near Pressurized Fluid Lines 29
Avoid High-Pressure Fluids 29
Do Not Open High-Pressure Fuel System 30
Protect Against High Pressure Spray 30
Prevent Battery Explosions 30
Avoid Hot Exhaust 31
Exhaust Filter Cleaning 31
Work In Ventilated Area 31
Service Cooling System Safely 32
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
EU Qualified Emergency Use — SCR Derate Override Option 33
US EPA Qualified Emergency Use — SCR Derate Override Option 34
Fuels, Lubricants, and Coolants 35
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 35
Storing Diesel Exhaust Fluid (DEF) 36
Diesel Exhaust Fluid (DEF) Tank Fill Cap — Installation and Removal 37
Refilling Diesel Exhaust Fluid (DEF) Tank 40
Testing Diesel Exhaust Fluid (DEF) 41
Disposal of Diesel Exhaust Fluid (DEF) 41
Diesel Fuel 42
Supplemental Diesel Fuel Additives 43
Lubricity of Diesel Fuel 43
Handling and Storing Diesel Fuel 43
Biodiesel Fuel 44
Testing Diesel Fuel 45
Fuel Filters 45
Minimizing the Effect of Cold Weather on Diesel Engines 46
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 47
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 48
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 49
Diesel Engine Oil and Filter Service Intervals 49
Mixing of Lubricants 50
Alternative and Synthetic Lubricants 50
Lubricant Storage 50
Oil Filters 50
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 51
Water Quality for Mixing with Coolant Concentrate 52
Operating in Warm Temperature Climates 52
Testing Coolant Freeze Point 53
Disposing of Coolant 53
Instrument Panels 54
PV101 Instrument Panels 54
PV101 Diagnostic Gauge — Using 56
PV101 Diagnostic Gauge — Main Menu 57
PV101 Diagnostic Gauge — Essential Menus 58
DG14 Diagnostic Gauge — Using 58
DG14 Diagnostic Gauge — Main Menu 59
DG14 Diagnostic Gauge — Essential Menus 60
PV480 Instrument Panel 61
PV480 Diagnostic Gauge — Using 62
PV480 Diagnostic Gauge — Main Menu 63
PV480 Diagnostic Gauge — Essential Menus 64
Required Machine Stop Warning 64
John Deere PowerSight 66
Engine Operation 67
Break-In Service 67
Generator Set (Standby) Applications 67
Starting the Engine 68
Normal Engine Operation 69
Cold Weather Operation 70
Warming Engine 71
Idling Engine 71
Changing Engine Speed 71
Stopping the Engine 72
Using a Booster Battery or Charger 72
Auxiliary Gear Drive Limitations 73
Aftertreatment System 74
Exhaust Filter Cleaning and Maintenance 74
Exhaust Filter — Cleaning 74
Diesel Particulate Filter Maintenance and Service 75
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 75
Exhaust Filter — Disposal 75
Exhaust Filter System Overview 76
Selective Catalytic Reduction (SCR) System Overview 77
Diagnostic Gauge Keys and Indicators Overview 79
Aftertreatment Indicators Overview 80
Passive Regeneration 81
Automatic (AUTO) Exhaust Filter Cleaning 81
Manual/Parked Exhaust Filter Cleaning 82
Disable Exhaust Filter Cleaning 82
Exhaust Filter Service Required 83
Lubrication and Maintenance 84
Required Emission-Related Information 84
Observe Service Intervals 84
Use Correct Fuels, Lubricants, and Coolant 84
Lubrication and Maintenance Service Interval Chart 85
Lubrication & Maintenance — Daily 87
Daily Prestarting Checks 87
Lubrication & Maintenance — 500 Hours/12 Months 88
Servicing Fire Extinguisher 88
Servicing Battery 88
Changing Engine Oil and Replacing Filter 90
Visually Inspecting Coolant Pump 91
Checking Open Crankcase Vent (OCV) 92
Removing and Installing Fuel Filters 93
Checking Belt Wear 95
Belt Tensioner — Spring Tension Check 96
Checking Cooling System 96
Pressure Testing Cooling System 97
Checking and Adjusting Engine Speeds 98
Checking Engine Mounts 98
Checking Engine Ground Connection 98
Lubrication & Maintenance — 1500 Hours 99
Changing Open Crankcase Ventilation (OCV) Filter 99
Lubrication & Maintenance — 3000 Hours/36 Months 105
Checking and Adjusting Valve Clearance 105
Access DEF Dosing Unit 107
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 108
Lubrication & Maintenance — 6000 Hours/72 Months 109
Flushing and Refilling Cooling System 109
Testing Thermostat Opening Temperature 112
Lubrication & Maintenance — 8000 Hours/36 Months 114
Change Diesel Exhaust Fluid (DEF) In-Line Filter 114
Service As Required 117
Additional Service Information 117
Do Not Modify Fuel System 117
Drain Water From Fuel Filters 118
Adding Coolant 118
Cleaning Diesel Exhaust Fluid (DEF) Tank 119
Pre-Start Cleaning Guide 120
Replacing Air Filter Element 121
Inspecting Primary Air Filter Element 122
Air Filter Element Storage 122
Cleaning the Exhaust Filter 123
Replacing Fan Belt 124
Checking Fuses 124
Checking Electrical Wiring And Connections 124
Bleeding Fuel System 124
Checking Air Compressors (If Equipped) 125
Checking Refrigerant (A/C) Compressor (If Equipped) 125
Replace Aftertreatment DEF Dosing System Coolant Filter 125
DEF Tank Inlet Screen — Installation 126
DEF Tank Inlet Screen — Removal 127
Troubleshooting 128
General Troubleshooting Information 128
Diagnostic Trouble Codes (DTCs) — Listing 129
Diagnostic Trouble Codes (DTCs) — Operation 132
Intermittent DTC Diagnostics 132
Engine Troubleshooting 133
Precautions for Electrical System When Steam Cleaning Engine 145
Engine Wiring Harness Layout 146
Precautions For Welding 153
Storage 154
Engine Storage Guidelines 154
Preparing Engine for Long-Term Storage 155
Removing Engine from Long-Term Storage 156
Specifications 157
General OEM Engine Specifications 157
Engine Power and Speed Rating Specifications 158
Engine Crankcase Oil Fill Quantities 158
Unified Inch Bolt and Screw Torque Values 159
Metric Bolt and Screw Torque Values 160
Lubrication and Maintenance Records 161
Using Lubrication and Maintenance Records 161
Daily (Prestarting) Service 161
500 Hours of Operation or Every 12 Months Service 161
1500 Hours of Operation Service 162
3000 Hours of Operation or Every 36 Months Service 162
6000 Hours of Operation or Every 72 Months Service 162
8000 Hours of Operation or Every 36 Months Service 163
Service as Required 163
Warranty 164
John Deere Warranty in OEM Applications 164
Emissions Control System Certification Label 167
Carbon Dioxide Emissions (CO₂) 168
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 169
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 171
Page Number 11
Section 01 15
Section 05 20
Section 10 35
Section 15 54
Section 20 67
Section 25 74
Section 30 84
Section 35 87
Section 40 88
Section 45 99
Section 50 105
Section 60 109
Section 61 114
Section 65 117
Section 70 128
Section 75 154
Section 80 157
Section 85 161
Section 90 164

S.V 04/24