John Deere 4.5L OEM Engines (PSS/PSL/PVL/PVS/PWX-/PSX/PWL/PWS) Operator’s Manual PDF

Description

John Deere 4.5L OEM Diesel Engines (PSS/PSL/PVL/PVS/PWX-/PSX/PWL/PWS) Operator’s Manual OMRG39498 – PDF DOWNLOAD

FILE DETAILS:

John Deere 4.5L OEM Diesel Engines (PSS/PSL/PVL/PVS/PWX-/PSX/PWL/PWS) Operator’s Manual OMRG39498 – PDF DOWNLOAD

• P/N: OMRG39498_61
• Language: English
• Division: Construction
• Product Lines: Engines
• Publication Type: Operator’s Manuals
• Associated Models: 4.5L, 4045
• Series: POWERTECH
• Serial: FINAL TIER 4/STAGE IV PLATFORM

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

John Deere 4.5L OEM Diesel Engines (PSS/PSL/PVL/PVS/PWX-/PSX/PWL/PWS) Operator’s Manual OMRG39498 – PDF DOWNLOAD

Contents 11
Record Keeping 15
Record Engine Serial Number 15
Engine Option Codes 16
Record Aftertreatment Serial Numbers 18
Record High-Pressure Fuel Pump Model Number 18
Record ECU Serial Number 19
Safety 20
Recognize Safety Information 20
Understand Signal Words 20
Follow Safety Instructions 20
Replace Safety Signs 21
California Proposition 65 Warning 21
Illuminate Work Area Safely 21
Work in Clean Area 21
Use Proper Tools 22
Live With Safety 22
Prevent Machine Runaway 22
Handle Fuel Safely—Avoid Fires 23
Prepare for Emergencies 23
Handle Starting Fluid Safely 23
In Case of Fire 24
Handle Fluids Safely—Avoid Fires 24
Avoid Static Electricity Risk When Refueling 25
Service Machines Safely 25
Wear Protective Clothing 25
Protect Against Noise 26
Handling Batteries Safely 26
Prevent Acid Burns 27
Stay Clear of Rotating Drivelines 27
Install All Guards 28
Practice Safe Maintenance 28
Remove Paint Before Welding or Heating 29
Avoid Heating Near Pressurized Fluid Lines 29
Avoid High-Pressure Fluids 29
Do Not Open High-Pressure Fuel System 30
Protect Against High Pressure Spray 30
Prevent Battery Explosions 30
Avoid Hot Exhaust 31
Exhaust Filter Cleaning 31
Work In Ventilated Area 31
Service Cooling System Safely 32
Decommissioning — Proper Recycling and Disposal of Fluids and Components 32
Fuels, Lubricants, and Coolants 33
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 33
Storing Diesel Exhaust Fluid (DEF) 34
Diesel Exhaust Fluid (DEF) Tank Fill Cap — Installation and Removal 35
Refilling Diesel Exhaust Fluid (DEF) Tank 38
Testing Diesel Exhaust Fluid (DEF) 39
Disposal of Diesel Exhaust Fluid (DEF) 39
Diesel Fuel 40
Supplemental Diesel Fuel Additives 41
Lubricity of Diesel Fuel 41
Handling and Storing Diesel Fuel 41
Biodiesel Fuel 42
Testing Diesel Fuel 43
Fuel Filters 43
Minimizing the Effect of Cold Weather on Diesel Engines 44
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 45
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 46
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications 47
Diesel Engine Oil and Filter Service Intervals 47
Mixing of Lubricants 48
Alternative and Synthetic Lubricants 48
Lubricant Storage 48
Oil Filters 48
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 49
Water Quality for Mixing with Coolant Concentrate 50
Operating in Warm Temperature Climates 50
Testing Coolant Freeze Point 51
Disposing of Coolant 51
Instrument Panels 52
PV101 Instrument Panels 52
PV101 Diagnostic Gauge — Using 54
PV101 Diagnostic Gauge — Main Menu 55
PV101 Diagnostic Gauge — Essential Menus 56
DG14 Diagnostic Gauge — Using 56
DG14 Diagnostic Gauge — Main Menu 57
DG14 Diagnostic Gauge — Essential Menus 58
PV480 Instrument Panel 59
PV480 Diagnostic Gauge — Using 60
PV480 Diagnostic Gauge — Main Menu 61
PV480 Diagnostic Gauge — Essential Menus 62
Required Machine Stop Warning 62
John Deere PowerSight 64
Engine Operation 65
Break-In Service 65
Generator Set (Standby) Applications 65
Starting the Engine 66
Normal Engine Operation 67
Cold Weather Operation 68
Warming Engine 69
Idling Engine 69
Changing Engine Speed 69
Stopping the Engine 70
Using a Booster Battery or Charger 70
Auxiliary Gear Drive Limitations 71
Aftertreatment System 72
Exhaust Filter Cleaning and Maintenance 72
Exhaust Filter — Cleaning 72
Diesel Particulate Filter Maintenance and Service 73
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal 73
Exhaust Filter — Disposal 73
Exhaust Filter System Overview 74
Selective Catalytic Reduction (SCR) System Overview 75
Diagnostic Gauge Keys and Indicators Overview 77
Aftertreatment Indicators Overview 78
Passive Regeneration 79
Automatic (AUTO) Exhaust Filter Cleaning 79
Manual/Parked Exhaust Filter Cleaning 80
Disable Exhaust Filter Cleaning 80
Exhaust Filter Service Required 81
Lubrication and Maintenance 82
Required Emission-Related Information 82
Observe Service Intervals 82
Use Correct Fuels, Lubricants, and Coolant 82
Lubrication and Maintenance Service Interval Chart 83
Lubrication & Maintenance — Daily 85
Daily Prestarting Checks 85
Lubrication & Maintenance — 500 Hours/12 Months 86
Servicing Fire Extinguisher 86
Servicing Battery 86
Changing Engine Oil and Replacing Filter 88
Visually Inspecting Coolant Pump 89
Checking Open Crankcase Vent (OCV) 90
Removing and Installing Fuel Filters 90
Checking Belt Wear 92
Checking Tensioner Spring Tension 93
Checking Cooling System 93
Pressure Testing Cooling System 94
Checking and Adjusting Engine Speeds 95
Checking Engine Mounts 95
Checking Engine Ground Connection 95
Lubrication & Maintenance — 1500 Hours 96
Changing Open Crankcase Ventilation (OCV) Filter 96
Lubrication & Maintenance — 1500 Hours/36 Months 97
Access DEF Tank Header 97
Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen 97
Lubrication & Maintenance — 3000 Hours/36 Months 105
Adjusting Valve Clearance 105
Testing Glow Plugs for Continuity 108
Lubrication & Maintenance — 4500 Hours/36 Months 109
Access DEF Dosing Unit 109
Change Diesel Exhaust Fluid (DEF) Dosing Unit Filter 109
Lubrication & Maintenance — 6000 Hours/72 Months 110
Flushing and Refilling Cooling System 110
Testing Thermostat Opening Temperature 112
Lubrication & Maintenance — 8000 Hours/36 Months 115
Change Diesel Exhaust Fluid (DEF) In-Line Filter 115
Service As Required 118
Additional Service Information 118
Do Not Modify Fuel System 118
Drain Water From Fuel Filters 119
Adding Coolant 119
Cleaning Diesel Exhaust Fluid (DEF) Tank 120
Pre-Start Cleaning Guide 121
Replacing Air Filter Element 122
Inspecting Primary Air Filter Element 123
Air Filter Element Storage 123
Cleaning the Exhaust Filter 124
Replacing Fan Belt 125
Checking Fuses 126
Checking Electrical Wiring And Connections 126
Bleeding Fuel System 126
Checking Air Compressors (If Equipped) 126
Checking Refrigerant (A/C) Compressor (If Equipped) 126
Replace Aftertreatment DEF Dosing System Coolant Filter 127
DEF Tank Inlet Screen — Installation 127
DEF Tank Inlet Screen — Removal 128
Troubleshooting 129
General Troubleshooting Information 129
Diagnostic Trouble Codes (DTCs) — Listing 130
Diagnostic Trouble Codes (DTCs) — Operation 133
Intermittent Fault Diagnostics 133
Engine Troubleshooting 134
Precautions for Electrical System When Steam Cleaning Engine 146
Engine Wiring Harness Layout 147
Precautions For Welding 151
4 5 L Wiring Diagram 1 152
4 5 L Wiring Diagram 2 154
4 5 L Wiring Diagram 3 156
4 5 L Wiring Diagram 4 157
4 5 L Wiring Diagram 5 160
4 5 L Wiring Diagram 6 162
4 5 L Wiring Diagram 7 164
4 5 L Wiring Diagram 8 166
4 5 L Wiring Diagram 8A 168
4 5 L Wiring Diagram 9 170
4 5 L Wiring Diagram 9A 172
4 5 L Wiring Diagram 10 174
4 5 L Wiring Diagram 11 176
4 5 L Wiring Diagram 12 178
4 5 L Wiring Diagram 13 179
4 5 L Wiring Diagram 14 182
Storage 184
Engine Storage Guidelines 184
Preparing Engine for Long-Term Storage 185
Removing Engine from Long-Term Storage 186
Specifications 187
General OEM Engine Specifications 187
Engine Power and Speed Rating Specifications 189
Engine Crankcase Oil Fill Quantities 190
Unified Inch Bolt and Screw Torque Values 191
Metric Bolt and Screw Torque Values 192
Lubrication and Maintenance Records 193
Using Lubrication and Maintenance Records 193
Daily (Prestarting) Service 193
500 Hours of Operation or Every 12 Months Service 193
1500 Hours of Operation Service 194
1500 Hours of Operation or Every 36 Months Service 194
3000 Hours of Operation or Every 36 Months Service 194
6000 Hours of Operation or Every 72 Months Service 195
8000 Hours of Operation or Every 36 Months Service 195
Service as Required 195
Warranty 196
John Deere Warranty in OEM Applications 196
Emissions Control System Certification Label 199
Carbon Dioxide Emissions (CO₂) 200
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 201
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 203
Page Number 11
Section 01 15
Section 05 20
Section 10 33
Section 15 52
Section 20 65
Section 25 72
Section 30 82
Section 35 85
Section 40 86
Section 45 96
Section 46 97
Section 50 105
Section 51 109
Section 60 110
Section 61 115
Section 65 118
Section 70 129
Section 75 184
Section 80 187
Section 85 193
Section 90 196

S.V 04/24